A study on hydrogen generation from NaBH4 solution using Co-loaded resin catalysts

Hydrogen production via chemical processes has gained great attention in recent years. In this study, Co-based complex catalyst obtained by adsorption of Co metal to Amberlite IRC-748 resin and Diaion CR11 were tested for hydrogen production from alkaline NaBH₄ via hydrolysis process. Their catalytic activity and microstructure were investigated. Process parameters affecting the catalytic activity, such as NaOH concentration, Co percentage and catalyst amount, as well as NaBH₄ concentration and temperature were investigated. Furthermore, characteristics of these catalysts were carried out via SEM, XRD and FT-IR analysis. Hydrogen production rates equal to 211 and 221 ml min⁻¹ g_cat⁻¹ could be obtained with Amberlite IRC-748 resin and Diaion CR11 Co based complex catalysts, respectively. The activation energies of the catalytic hydrolysis reaction of NaBH₄ were calculated as 46.9 and 59.42 kJ mol⁻¹ for Amberlite IRC-748 resin and Diaion CR11 based catalysts respectively kJ mol⁻¹ from the system consisting of 3% Co, 10 wt% NaBH₄ and 7 wt% NaOH as well as 50 mg catalyst dosage. It can be concluded that Co-based resins as catalysts for hydrogen production is an effective alternative to other catalysts having higher rate.     

Co−O−P composite nanocatalysts for hydrogen generation from the hydrolysis of alkaline sodium borohydride solution

In recent years, catalytic hydrolysis of sodium borohydride is considered to be a promising approach for hydrogen generation towards fuel cell devices, and highly efficient and noble-metal-free catalysts have attracted increasing attention. In our present work, Co₃O₄ nanocubes are synthesized by solvothermal method, and then vapor-phase phosphorization treatment is carried out for the preparation of novel Co−O−P composite nanocatalysts composed of multiple active centers including Co, CoO, and Co₂P. For catalyst characterization, field-emission scanning electron microscopy (FE-SEM), transmission electron microscopy (TEM), energy dispersive spectrometry (EDS), X-ray diffraction (XRD) and X-ray photoelectric spectroscopy (XPS) are conducted. Optimal conditions for catalyst preparation and application were investigated in detail. At room temperature (25 °C), maximum hydrogen generation rate (HGR) is measured to be 4.85 L min⁻¹ g⁻¹ using a 4 wt% NaBH₄ − 8 wt% NaOH solution, which is much higher than that of conventional catalysts with single component reported in literature. It is found that HGR remarkably increases with the increasing of reaction temperature, and apparent activation energy for catalytic hydrolysis of NaBH₄ is calculated to be 63 kJ mol⁻¹. After reusing for five times, the Co−O−P composite nanocatalysts still retains 78% of the initial activity.     

Synthesis of cobalt-doped catalyst for NaBH4 hydrolysis using eggshell biowaste

In the present study, a cobalt-doped catalyst was prepared from chicken eggshell powder (CEP) biowaste to be used in the hydrolysis of sodium borohydride (NaBH₄). In the presence of the prepared catalyst (CEP_cat), possible effects of the parameters of NaOH concentration (%), catalyst amount (g), NaBH₄ concentration (%), process temperature (^oC) and reusability affecting the hydrolysis of sodium borohydride were examined. The CEP_cat obtained was characterized with FT-IR, TGA, XRD, SEM and EDX analyses. The hydrogen generation rate (HGR) was determined as 432 mL g_Co⁻¹ min⁻¹ in the presence of 1 g CEP_cat, a CoO/CaO ratio of 10/90 and 1% NaBH₄ concentration. The activation energy of the NaBH₄ hydrolysis reaction was calculated as 16.78 kJ mol⁻¹. After 16 reuses of the CEP_cat there was no significant decrease in the hydrogen volume. Compared to the first use while there was an increase in the HGR. These results showed that the CEP_cat prepared has a significant advantage over other catalysts for use in NaBH₄ hydrolysis.     

Multifunctional Co–B–O@CoxB catalysts for efficient hydrogen generation

The development of efficient and non-noble catalyst is of great significance to hydrogen generation techniques. Three surface-oxidized cobalt borides of Co–B–O@Co_xB (x = 0.5, 1 and 2) have been synthesized that can functionalize as active catalysts in both alkaline water electrolysis and the hydrolysis of sodium borohydride (NaBH₄) solution. It is discovered that oxidation layer and low boron content favor the oxygen evolution reaction (OER) activity of Co–B–O@Co_xB in alkaline water electrolysis. And surface-oxidized cobalt boride with low boron content is more active toward hydrolysis of NaBH₄ solution. An alkaline electrolyzer fabricated using the optimized electrodes of Co–B–O@CoB₂/Ni as cathode and Co–B–O@Co₂B/Ni as anode can deliver current density of 10 mA cm⁻² at 1.54 V for overall water splitting with satisfactory stability. Meanwhile, Co–B–O@Co₂B affords the highest hydrogen generation rate of 3.85 L min⁻¹ g⁻¹ for hydrolysis of NaBH₄ at 25 °C.     

Graphene modified Co–B catalysts for rapid hydrogen production from NaBH4 hydrolysis

Graphene oxide (GO) modified Co–B catalysts for NaBH₄ hydrolysis have been synthesized by the chemical reduction in this work. The structural features and catalytic performance of as-prepared samples have been investigated and discussed as a function of amounts of GO. According to structure characterization, the catalysts still retain the amorphous structure of Co–B alloy with the addition of GO, while GO exists as reduced GO (r-GO). The textural analysis and morphology observation indicate that the appropriate amount of GO in Co–B catalyst results in the obvious increase of specific surface area and uniform clustered morphology, which contributes to improve active surface area for catalytic reactions. The results of surface species characterization show that the electron density at active Co sites increases due to an electron transfer from B to Co facilitated by r-GO. It has been found that 50 mg GO modified Co–B catalyst exhibits especially high activity with a hydrogen generation rate of 14.34 L min⁻¹·g_catalyst⁻¹ and much lower activation energy of 26.2 kJ mol⁻¹ for hydrolysis reaction of NaBH₄. Meanwhile, the reusability evaluations show that the catalyst preserves high stability which can still maintain 81.5% of its initial activity after 5 catalytic cycles.     

Polypyrrole supported Co–W–B nanoparticles as an efficient catalyst for improved hydrogen generation from hydrolysis of sodium borohydride

Effective and reusable catalysts with high performance are essentially necessary for NaBH₄ based on-demand hydrogen generators to the widespread use for energy conversion in fuel cell power systems. Herein, we report a facile synthesis of surfactant-directed polypyrrole-supported Co–W–B nanoparticles as a robust catalyst for efficient hydrolysis of NaBH₄ reaction. This non-noble metal catalyst provides much higher catalytic activity than a conventional cobalt boride catalyst. By incorporating tungsten to catalyst composition and tuning molar ratio of W/(Co + W), about a four-fold higher hydrogen generation rate was attained compared to bare Co–B. Among the all catalysts tested, Co–W–B/PPy with 7.5% W possessed the remarkable catalytic performance of 9.92 L min^?1 g^?1 and high stability over five cycles with the apparent activation energy of 49.18 kJ mol^?1.     

Hydrogen generation from alkaline NaBH4 solution using nanostructured Co–Ni–P catalysts

In the present study, nanostructured Co–Ni–P catalysts have been successfully prepared on Cu sheet by electroless plating method. The morphologies of Co–Ni–P catalysts are composed of football-like, granular, mockstrawberry-like and shuttle-like shapes by tuning the depositional pH value. The as-deposited mockstrawberry-like Co–Ni–P catalyst exhibits an enhanced catalytic activity in the hydrolysis of NaBH₄ solution. The hydrogen generation rate and activation energy are 2172.4 mL min⁻¹ g⁻¹ and 53.5 kJ mol⁻¹, respectively. It can be inferred that the activity of catalysts is the result of the synergistic effects of the surface roughness, the particle size and microscopic architectures. Furthermore, the stability of mockstrawberry-like Co–Ni–P catalyst has been discussed, and the hydrogen generation rate remains about 81.4% of the initial value after 5 cycles.     

Metal-organic frameworks (MOFs) and MOFs-derived CuO@C for hydrogen generation from sodium borohydride

Hydrogen gas has been considered as one of the promising sources of energy. Thus, several strategies including the hydrolysis of hydrides have been reported for hydrogen production. However, effective catalysts are highly required to improve the hydrogen generation rate. Two dimensional metal-organic frameworks (copper-benzene-1,4-dicarboxylic, CuBDC), and CuBDC-derived CuO@C were synthesized, characterized and applied as catalysts for hydrogen production using the hydrolysis and methanolysis of sodium borohydride (NaBH₄). CuBDC, and CuO@C display hydrogen generation rate of 7620, and 7240 mlH₂·g_cat⁻¹· min⁻¹, respectively for hydrolysis. While, CuBDC offers hydrogen generation rate of 9060 mlH₂·g_cat⁻¹· min⁻¹ for methanolysis. Both catalysts required short reaction time, and showed good recyclability. The materials may open new venues for efficient catalyst for energy-based applications.     

Poly(2-aminoethyl methacrylate) based microgels catalyst system to be used in hydrolysis and methanolysis of NaBH4 for H2 generation

The poly(2-aminoethyl methacrylate) (p(AEM)) microgels were synthesized by microemulsion polymerization technique and used for in situ metal nanoparticle preparation to render as p(AEM)-M (M: Co or Ni) microgel composites and were used in p(AEM) based poly ionic liquid (PIL) microgels. Next, these p(AEM)) based microgel materials were used as catalysts for hydrogen (H₂) production from both hydrolysis and methanolysis reactions of sodium borohydride (NaBH₄). It was found that the catalytic hydrolysis of the NaBH₄ reaction, catalyzed by p(AEM)-Co microgel composite was completed in 140 min, whereas the methanolysis of NaBH₄ methanolysis catalyzed by the PIL of p(AEM)⁺Cl⁻ microgels was completed in 5 min both with 250 ± 2 mL H₂ production. Furthermore, p(AEM)-Co microgel composite catalysts maintained 80% catalytic activity after 5 consecutive uses in NaBH₄ hydrolysis. On the other hand, p(AEM)⁺Cl⁻ microgels were found to afford more than 50% catalytic activity even after 20 repetitive use in NaBH₄ methanolysis due to superior regeneration ability. Moreover, activation energy values for p(AEM)-Co microgel composites catalyzed NaBH₄ hydrolysis reaction were calculated as 38.9 kJ/mol in comparison to 37.3 kJ/mol activation energy of p(AEM)⁺Cl⁻ microgel catalyzed methanolysis reaction.     

Hydrogen generation from NaBH4 hydrolysis catalyzed by cobalt (0)-Deposited cross-linked polymer brushes: Optimization with an experimental design approach

Proposing a novel catalyst that achieves catalytic hydrolysis of metal hydrides is an important stage in developing a hydrogen storage system. In this study, a cross-linked gel brush-cobalt (0) composite (Co@P4VP_GB@PMC) has been synthesized to obtain hydrogen from NaBH₄ solution. The morphology, structure, and composition of the obtained catalyst have been characterized by, FTIR, SEM, EDX, BET, XRD, ICP-MS and XPS. The parameters that significantly affect the hydrolysis of NaBH₄ (such as NaBH₄ concentration, NaOH amount, catalyst amount, and temperature) have been investigated using response surface methodology (RSM), an optimization method that has gained increasing importance in recent years. The hydrogen generation rate (HGR) was 4499 mL/min g_cat for Co@P4VP_GB@PMC when the NaBH₄ amount was 241.52 mM, NaOH amount 5 wt%, catalyst amount 10.55 mg and temperature 58.9 °C. Moreover, the apparent activation energy (E_a) for the catalytic hydrolysis reaction has been 41.27 kJmol^-1 obtained under optimum conditions. Additionally, the Co@P4VP_GB@PMC catalyst displayed significant reusability performance for up to five cycles without major loss of its activity. Compared with metal catalysts, this new cross-linked polymer gel brush-cobalt catalyst has excellent potential applications for hydrogen production by hydrolysis of metal hydrides due to its simple synthesis, low cost, and the easy availability of raw materials.     

Apricot Kernel shell waste treated with phosphoric acid used as a green,metal-free catalyst for hydrogen generation from hydrolysis of sodium borohydride

In this study, grinded apricot kernel shell (GAKS) biobased waste was used for the first time as a cost-effective, efficient, green and metal-free catalyst for hydrogen generation from the hydrolysis reaction of sodium borohydride (NaBH₄). For the hydrogen production by NaBH₄ hydrolysis reaction, GAKS was treated with various acids (HCl, HNO₃, CH₃COOH, H₃PO₄), salt (ZnCl₂) and base (KOH). As a result, the phosphoric acid (H₃PO₄) demonstrated better catalytic activity than other chemical agents. The hydrolysis of NaBH₄ with the GAKS-catalyst (GAKS_cat) was studied depending on different parameters such as acid concentration, furnace burning temperature and time, catalyst amount, NaBH₄ concentration and hydrolysis reaction temperature. The obtained GAKS_cat was characterized by ICP-MS, elemental analysis, TGA, XRD, FT-IR, Boehm, TEM and SEM analyses and was evaluated for its catalytic activity in the hydrogen production from the hydrolysis reaction of NaBH₄. According to the results, the optimal H₃PO₄ percentage was found as 15%. The maximum hydrogen generation rate from the hydrolysis of NaBH₄ with the GAKS_cat was calculated as 20,199 mL min⁻¹ g_cat⁻¹. As a result, it can be said that GAKS treated with 15% H₃PO₄ as a catalyst for hydrogen production is an effective alternative due to its high hydrogen production rate.     

Preparation,characterization, and properties of Pt/Al2O3/cordierite monolith catalyst for hydrogen generation from hydrolysis of sodium borohydride in a flow reactor

High-purity hydrogen can be generated by hydrolysis of sodium borohydride and used for operating portable proton exchange membrane fuel cells. The monolith supported catalyst is suitable for practical NaBH₄-based hydrogen generation system due to its simple reactor structure miniaturizing for small size applications and easy separation from the spent solution. In the present study, a structured catalyst was prepared by wash-coating the Al₂O₃ sol over the wall of cordierite monolith followed by depositing Pt using incipient wet impregnation method; then the monolithic catalysts were characterized by XRF, XRD, SEM, HRTEM and XPS. The catalytic activity of the Pt-based monolithic catalyst towards hydrolysis of NaBH₄ was tested using a flow reactor under ambient conditions in an autothermal manner. The characterization results show that Pt nanoparticles are highly dispersed on the surface of the Al₂O₃-coated layer. A continuous and stable hydrogen generation can be obtained by feeding the reactant (10 wt% NaBH₄–5 wt % NaOH) into the tube reactor loaded with the monolithic catalyst at feed rates of 0.5–2.0 mL min⁻¹.     

Carbon nanotubes-promoted Co–B catalysts for rapid hydrogen generation via NaBH4 hydrolysis

In this work, multiwalled carbon nanotubes (MWCNTs) promoted Co–B catalysts for NaBH₄ hydrolysis have been designed and synthesized. The structural features of as-prepared catalysts have been investigated and discussed as a function of MWCNTs contents by X-ray diffraction, X-ray photoelectron spectra, N₂ adsorption/desorption isotherms, scanning electron microscope. The results show that the catalysts still maintain an amorphous structure with the addition of carbon nanotubes promoter. However, the appropriate amount of MWCNTs promoter in Co–B catalysts leads to large specific surface area, fine dispersion of active components, increased active sites and high electron density at active sites. Moreover, hydrogen spillover on the catalyst is promoted, which contributes to regeneration of active sites and accelerating catalytic cycle. Among all the experimental samples, it is found that the Co–B catalyst promoted by 10 wt% carbon nanotubes exhibits optimal catalytic activity with remarkably high hydrogen generation rate of 12.00 L min⁻¹·g_catalyst⁻¹ and relatively good stability.     

Spirulina Platensis microalgae strain modified with phosphoric acid as a novel support material for Co–B catalysts: Its application to hydrogen production

Spirulina platensis is defined as the dried biomass of cyanobacteria in commercial use and is biomass with high carbon content. Spirulina platensis microalgae strain supported-CoB catalysts to produce hydrogen from sodium borohydride (NaBH₄) were prepared for the first time. The Spirulina platensis microalgae strain was modified with phosphoric acid (H₃PO₄) to proton. Then, the supported catalyst was performed to produce hydrogen from NaBH₄ hydrolysis. The optimum H₃PO₄ concentration, optimum Co amount, and optimum impregnation time of the H₃PO₄ with the microalgae strain were investigated. The maximum hydrogen production rate for the 30% CoB catalyst supported on microalgae strain treated with H₃PO₄ was found to be 3940 mL min⁻¹g⁻¹catalyst. X-ray powder diffraction (XRD), Fourier Transform Infrared Spectroscopy (FTIR), Brunauer–Emmett–Teller (BET), and scanning electron microscope (SEM) analysis were performed for characterization of CoB catalyst supported on Spirulina microalgae strain. After four consecutive uses, the performance and conversion values of this catalyst were investigated. At the same time, the effect of temperature on the hydrogen production from this hydrolysis reaction was examined. The activation energy with the CoB catalyst supported on Spirulina microalgae strain was calculated as 35.25 kJ mol⁻¹. According to the kinetic model of a power law, n value was found as 0.25 for kinetic studies.     

Catalytic hydrolysis of NaBH4 over titanate nanotube supported Co for hydrogen production

A Co/HTNT catalyst is developed by immobilizing Co on the surface of titanate nanotubes. The microstructure and composition of the catalyst are investigated with atomic absorption spectroscopy (AAS), high resolution transmission electron microscopy (HRTEM), X-ray diffraction (XRD), Fourier transform infrared spectrometer (FT-IR) and X-ray photoelectron spectroscopy (XPS). The developed Co/HTNT catalyst shows great performance in catalyzing NaBH₄ hydrolysis. The hydrolysis of 25 mg NaBH₄ catalyzed by 50 mg Co/HTNT in 10 g NaOH solution (12.5 wt%) provides a hydrogen production rate of 1.04 L min^?1 g_Co^?1 at 30 °C, and the activation energy of the reaction is 29.68 kJ mol^?1. The high catalytic activity and economical property make this catalyst a promising choice for on-site hydrogen production from NaBH₄ hydrolysis.     

Stability and kinetic studies of MOF‐derived carbon‐confined ultrafine Co catalyst for sodium borohydride hydrolysis

A mesoporous carbon‐confined cobalt (Co@C) catalyst was fabricated by pyrolysis of macroscale Co‐metal–organic framework (MOF) crystals and used to catalyze NaBH₄ hydrolysis for hydrogen production. To reveal the structural changes of cobalt nanoparticles, we characterized the fresh and used Co@C catalysts using X‐ray diffraction (XRD), scanning electron microscope (SEM), transmission electron microscope (TEM), and N₂ adsorption. This MOF‐derived Co@C exhibits high and stable activity toward NaBH₄ hydrolysis. No obvious agglomeration of Co nanoparticles occurred after five consecutive runs, implying good resistance of Co@C composite to metal aggregation. The kinetics of NaBH₄ hydrolysis was experimentally studied by changing initial NaBH₄ concentration, NaOH concentration, and catalyst dosage, respectively. It was found that the hydrogen generation rate follows a power law: r = A exp (?45.0/RT)[NaBH₄]^0.985[cat]^1.169[NaOH]^?0.451 .     

Investigation of hydrogen generation from sodium borohydride using different cobalt catalysts

Effective Co/Cu, CoB/Cu, and CoBM (M = Mo,Zn,Fe)/Cu catalysts were prepared on the copper surface by a simple electroless deposition method using a morpholine borane as a reducing agent in the glycine solution. The activity of the deposited catalysts was investigated for hydrogen generation from an alkaline sodium borohydride solution. It was determined that these synthesized catalysts demonstrated the catalytic activity for the hydrolysis reaction of NaBH₄. The lowest obtained activation energy (E_A) of the hydrolysis reaction of NaBH₄was 27 kJ mol^?1 for the CoBMo/Cu catalyst. The hydrogen generation rate of 15.30 ml min^?1 was achieved using CoBMo/Cu catalysts at 313 K and it increased ~3.5 times with the increase of temperature to 343 K. The highest hydrogen generation rate obtained by CoBMo/Cu films may be related to the hierarchical cauliflower-shaped 3D structures and the high roughness surface area. Moreover, the CoBMo/Cu catalyst showed an excellent reusability.     

Hydrogen production from sodium borohydride originated compounds: Fabrication of electrospun nano-crystalline Co3O4 catalyst and its activity

Electrospun nanofibers are prepared through electrospinning followed by post-treatment and preferred to use in catalytic applications. The electrospinning provides advantages for active catalysts design based on activity profiles and features of catalyst. In the present study, we fabricated nano-crystalline cobalt oxide (Co₃O₄) catalyst by electrospinning technique followed by thermal conditioning. Polyacrylonitrile (PAN) based Co as-spun mats (Co/NMs) with homogeneous diameter were prepared by electrospinnig process under several conditions as applied voltage (15–25 kV), working distance (5–7.5 cm) with the feed rate of 1 ml min⁻¹. The calcination process as a post-treatment was applied at different temperatures (232 °C, 289 °C and 450 °C) to obtain electrospun nano-crystalline Co₃O₄ catalyst. Co/NMs catalysts were characterized by XRD, SEM, TEM, XPS, FT-IR, TG/DTG, and ICP-MS techniques. The parametrically study was performed for evaluating the hydrogen production activity of catalyst from sodium borohydride (NaBH₄, SBH) and its originated compounds as ammonia borane (NH₃BH₃, AB) and methyl-amine borane (CH₃NH₂BH₃, MeAB). The relation between the internal-external properties and catalytic activities of catalysts for hydrogen production was investigated. The beadless Co/NMs-1 catalyst with homogeneous diameter was obtained under electrospinnig process conditions at 15 kV applied voltage and 7.5 cm working distance. All catalysts showed activity for hydrogen production, also the significant effect of post treatment process was observed on the catalytic activity as given order: Co/NMs-1₄₅₀ > Co/NMs-1₂₈₉ > Co/NMs-1 > Co/NMs-1₂₃₂. Furthermore, mesoporous Co₃O₄ cubic crystals (26 nm) in fibrous architecture was prepared by 450 °C-post-treatment. Hydrogen production rates were recorded at 60 °C as 2.08, 2.20, and 6.39 l H₂.g_cat⁻¹min⁻¹ for NaBH₄, CH₃NH₂BH₃, and NH₃BH₃, respectively.     

The use of metallurgical waste sludge as a catalyst in hydrogen production from sodium borohydride

In this study, the metallurgic sludge which contained oil and was obtained as waste of grinding, sharpening and milling parts was used in the production of hydrogen (H₂) from sodium borohydride (NaBH₄). The hydrolysis of NaBH₄ with the metallurgic sludge catalyst was investigated depending on several parameters such as sodium hydroxide (NaOH) concentration, catalyst amount, NaBH₄ concentration and temperature. The obtained metallurgic sludge catalyst was characterized by the XRD, FT-IR and SEM techniques and was evaluated for its activity in the H₂ generation from NaBH₄ hydrolysis. The maximum H₂ production rate from the hydrolysis of NaBH₄ with the metallurgic sludge catalyst was calculated as 9366 ml min⁻¹.g_cat⁻¹. The value of activation energy was found as 48.05 kJ mol⁻¹.     

Optimisation of sepiolite clay with phosphoric acid treatment as support material for CoB catalyst and application to produce hydrogen from the NaBH4 hydrolysis

Herein, the CoB catalyst supported on the sepiolite clay treated with phosphoric acid was utilized to produce hydrogen from the NaBH₄ hydrolysis. In order to analyse the performance of the phosphoric acid treated sepiolite clay supported-CoB catalyst, the NaBH₄ concentration effect, phosphoric acid concentration effect, phosphoric acid impregnation time effect, CoB catalyst percentage effect, and temperature effect were studied. In addition, XRD, XPS, SEM, TEM, BET, and FTIR analysis were performed for characterization of Co–B catalyst supported on the acid-treated sepiolite. The completion time of this hydrolysis reaction with Co–B (20%) catalyst supported on the sepiolite treated by 5 M phosphoric acid was approximately 80 min, whereas the completion time of this hydrolysis reaction with acid-free sepiolite-supported Co–B (20%) catalyst was approximately 260 min. There is a five-fold increase in the maximum production rate. The maximum hydrogen production rates of this hydrolysis reaction at 30 and 60 °C were found as 1486 and 5025 ml min⁻¹g⁻¹_catalyst, respectively. Activation energy was found as 21.4 kJ/mol. This result indicates that the acid treatment on sepiolite is quite successful. The re-usability of NaBH₄ hydrolysis reaction by CoB catalyst supported on sepiolite treated phosphoric acid for successive five cycles of NaBH₄ at 30 °C was investigated.