Al2O3—ZrO2陶瓷的研究

本文主要对Ａｌ２Ｏ３－ＺｒＯ２陶瓷材料进行了研究。利用化学法制备了Ａｌ２Ｏ３和ＺｒＯ２微粉，并对两种微粉的性能进行了测试，利用常压氧化气氛烧结技术制备了Ａｌ２Ｏ３－ＺｒＯ２陶瓷材料，并对其力学性能进行了评价，在我们的试验条件下，研制的Ａｌ２Ｏ３－ＺｒＯ２陶瓷材料的力学性能分别为：维氏硬度Ｈｖ＝１２ＧＰａ，弯曲强度σ＝１０５０ＭＰａ，断裂韧性ＫＩＣ＝１２．２ＭＰａｍ＾１／２，杨氏模量Ｅ＝２５８ＧＰａ     

阿拉伯树胶对Al2O3悬浮液沉降性能的影响

采用阿拉伯树胶作为分散剂制备了超细氧化铝悬浮液,通过沉降实验观察了阿拉伯树胶的添加量、搅拌时间及pH值对a-Al2O3低固含量悬浮液的沉降性能的影响,并用Zeta电位仪测定了不同pH值条件下稀固相含量悬浮液的Zeta电位及对烧结坯体进行微观分析.结果表明,分散剂阿拉伯树胶的最佳用量为0.8%左右,最佳搅拌时间为12 h;添加阿拉伯树胶后稀悬浮液的等电势点左移,Zeta电位的绝对值变化显著.添加阿拉伯树胶后,pH值得变化对悬浮液的沉降性能和Zeta电位几乎没有影响.     

Al2O3—ZrO2和合纳米超微粉的制备及其特性研究

以高纯铝屑和氯氧化锆为主要原料，用化学共沉淀－－凝胶工艺分别制备出平均径约１０ｎｍ的纯ＺｎＯ２、Ａｌ２Ｏ３－５０ＺｒＯ２、Ａｌ２Ｏ３－２０ＺｒＯ２三内米超微粉，其中ＺｒＯ２基本以ｔ相结构存在。在不同温度煅烧后，纯ＺｒＯ２粉粒迅速长大而转变为单相，Ａｌ２Ｏ３－ＺｒＯ２复合粉粒长大困难，并使ＺｒＯ２仍主要以卤方相存在，Ａｌ２Ｏ３以非晶态存在。表明ＺｒＯ２纳米粉粒以四方相以室温下稳定存在的原因是尺寸２效     

Al2O3/ZrO2(Y2O3)复合材料断裂过程中的相变及力学性能

用真空烧结方法制备了Al2O3/ZrO2(Y2O3)复合材料,分析了ZrO2(3Y)和ZrO2(2Y)含量对Al2O3基陶瓷抗弯强度、断裂韧性的影响.用XRD定量分析了含摩尔分数2%与3%Y2O3的ZrO2(2Y)与ZrO2(BY)在断裂过程中四方相转变成单斜相的相变量,用以阐明增韧机制.结果表明,在ZrO2含量为15%(体积分数)时,Al2O3/ZrO2(3Y)和Al2O3/ZrO2(2Y)复合材料的抗弯强度、断裂韧性分别达到825MPa,7.8MPa·m1/2和738MPa,6.7MPa·m1/2,两者的性能差异主要来自不同的增韧机制.     

真空烧结法制备ZrO2(Y2O3)/Al2O3复合材料

用真空烧结工艺制备了ZrO2（Y2O3）／Al2O3复合材料,分析了ZrO2（3Y）和ZrO2（2Y）含量对Al2O3基陶瓷烧结相对密度、显微结构及相变行为的影响．结果表明：Zro2（Y2O3）的含量对t-ZrO2→m-ZrO2相变量有影响,ZrO2（3Y）和ZrO2（2Y）含量（体积分数）分别为15％和20％时,烧结试样相对密度分别为99．6％和98．5％,ZrO2的晶粒平均尺寸分别为1．1μm和1．8μm,样品断裂前后的最大相变量（体积分数）分别是Vt→m=44％和Vt→m=18％．     

Al2O3悬浮液分散稳定性的影响因素

研究分散剂聚丙烯酸铵(NH4PAA)加入量、pH值、固相体积分数、球磨时间和离子强度对Al2O3陶瓷悬浮液黏度和沉降高度的影响。结果表明:分散剂加入量、pH值、固相体积分数、球磨时间和离子强度均对悬浮液的分散稳定性有显著影响。当分散剂加入量为0.8%(质量分数)、pH为9.5、固相体积分数为50%、球磨时间为24 h时、离子强度为0时,悬浮液的黏度和沉降高度达到最小值,分散稳定性达到最佳。     

纳米ZrO2-Al2O3基高温封严涂层的结构与性能研究

研制了3种不同Al2O3含量(质量分数分别为5%,10%,15%)的纳米ZrO2-Al2O3基高温可磨耗封严涂层粉末材料,采用大气等离子喷涂(APS)工艺,制备了3种涂层材料的双层结构封严涂层和Al2O3含量逐层递增的多层结构封严涂层.对涂层材料的沉积效率,涂层的微观结构、硬度和结合强度等进行了测试与分析.结果表明:封严涂层材料的沉积效率随Al2O3含量的增加而升高;由于熔融条件的不同,涂层内ZrO2的形态不唯一;封严涂层的硬度和结合强度与厚度和Al2O3含量有紧密的关系;与双层结构封严涂层相比,多层结构封严涂层的综合性能良好,基本可以满足封严涂层对厚度、硬度和结合强度的要求.     

Al2O3/ZrO2(Y2O3)复合材料的可靠性、磨损形态及其切削耐用度

研究了Al2O3和Al2O3/ZrO2(Y2O3)复合刀具材料的Weibull分布、磨损形态及其切削耐用度。用一元线性回归方法确定Al2O3/ZrO2(Y2O3)刀具的耐用度参数,分析切削条件对Al2O3/ZrO2(Y2O3)复合刀具材料寿命的影响。结果表明:Al2O3和含2%(摩尔分数)及3%Y2O3的ZrO2/Al2O3(Al2O3/ZrO2(2Y)及Al2O3/ZrO2(3Y))复合刀具材料Weibull模数的m值分别是5.6、10.2和11.7,说明Al2O3/ZrO2(3Y)陶瓷的可靠性最优;Al2O3/ZrO2(3Y)复合刀具切削40CrMoNiA合金钢的磨损形态主要来自磨粒磨损和粘结磨损,耐用度参数vc、f、ap的指数值分别为1.3、1.69和0.66,陶瓷刀具更适合高速切削,最大影响因素是进给量(f),在最佳切削条件下(vc=140 m/min,ap=0.5 mm和f=0.3 mm/r)切削耐用度为3 h。     

Al2O3/ZrO2快速凝固复合陶瓷显微结构与力学行为

通过在铝热剂中引入适量的ZrO2粉末,基于铝热氧化-还原反应、重力下陶瓷/金属液相分离,以大过冷条件下熔体共晶生长方式,制备出以ZrO2正方相纳微米纤维镶嵌于其上且长径比为8.0～12.0的蓝宝石棒晶及少量α- Al2O3片晶为基体的Al2O3/ZrO2自生复合陶瓷.通过材料力学性能测试与裂纹扩展路径观察,研究复合陶瓷显微结构与其力学行为之间的关系.结果表明,复合陶瓷的弯曲强度与断裂韧度分别达到1 256 MPa与13.2 MPa·m1/2;分布于蓝宝石棒晶上大量的面间距为纳微米尺度的Al2O3/ZrO2两相低能界面及残余压应力,使蓝宝石棒晶与陶瓷基体得以强化,迫使裂纹沿蓝宝石棒晶边界偏转;同时,因处于裂纹尖端尾部的蓝宝石棒晶桥接与拔出、α- Al2O3片晶桥接与摩擦互锁等效应,又使裂纹扩展呈现出强烈的稳定化倾向.     

纳米ZrO2-8％Y2O3水相悬浮液分散稳定性研究

目的 探究Y2O3为8％的纳米ZrO2-8Y2O3(8YSZ)水相悬浮液的分散机理.方法 选用PAA、PEG600、PEG2000三种不同分散剂,在不同分散剂含量和pH值条件下,制备固相含量(以质量分数计)为20％的纳米8YSZ水相悬浮液.采用Zeta电位、粒度分布和悬浮液黏度对纳米8YSZ水相悬浮液的分散稳定性进行表征.结果 pH为中性时,悬浮液中分散剂PAA、PEG2000、PEG600的最佳用量(以质量分数计)分别为2.4％、2.4％、3.2％,对应的最低黏度分别为4.08、3.84、3.36 mPa·s.加入分散剂PAA后,纳米8YSZ等电点的pH值由6左移到4附近.当PH值为8时,纳米8YSZ颗粒的Zeta电位最高,达–44.5 mV.结论 纳米8YSZ水相悬浮液的分散稳定性与分散剂的种类、含量和pH值有关.仅添加分散剂或调节pH值均不能使纳米8YSZ水相悬浮液分散稳定.分散剂PAA同时具有静电稳定和空间位阻稳定的作用.分散剂的总体分散效果由高到低依次为PAA、PEG2000、PEG600.制备固相含量为20％的纳米8YSZ水相悬浮液的最佳条件为:pH=8,PAA含量为2.4％.此时悬浮液的分散效果最好,黏度最低,为2.56 mPa·s.     

Nano/Micro-Laminated (ZrO2–Y2O3)/(Al2O3–Y2O3) Composite Coatings and Their Oxidation Resistance

Nano/micro-laminated (ZrO₂–Y₂O₃)/(A1₂O₃–Y₂O₃) composite coatings were deposited onto an Fe–25Cr–7Ni–N alloy substrate by using alternate electrochemical and sintering processes. The thickness of each layer was in the range of 80–500 nm. Experimental results indicated that the multi-laminated coatings were more effective in providing oxidation resistance than monolithic ZrO₂–Y₂O₃ or A1₂O₃–Y₂O₃ coatings, with the oxidation resistance of the former increasing with increasing number of laminated layers. The microstructural studies suggest that the laminated coatings possess the advantages of these two types of coatings and avoid the weakness of single ZrO₂–Y₂O₃ or A1₂O₃–Y₂O₃ coatings. Reactive elements Y and Zr also played a role in this nano-layered setting in improving the oxidation resistance of the coatings.     

Comparison of the Microstructural Characteristics and Electrical Properties of Thermally Sprayed Al2O3 Coatings from Aqueous Suspensions and Feedstock Powders

In this work the microstructural characteristics and electrical insulating properties of thermally sprayed alumina coatings produced by suspension-HVOF (S-HVOF) and conventional HVOF spray processes are presented. The electrical resistance at different relative air humidity (RH) levels (from 6 to 97% RH) and values of dielectric strength were investigated by direct current electrical resistance measurements, electrochemical impedance spectroscopy, and dielectric breakdown tests. Relationships between electrical properties and coating characteristics are discussed. At low humidity levels (up to 40% RH) the electrical resistivities of S-HVOF and HVOF coatings were on the same order of magnitude (10¹¹???·m). At a very high humidity level (97% RH) the electrical resistivity values for the S-HVOF coatings were in the range 10⁷-10¹¹???·m, up to five orders of magnitude higher than those recorded for the HVOF coating (orders of magnitude of 10⁶???·m). The better electrical resistance stability of the suspension-sprayed Al₂O₃ coatings can be explained by their specific microstructure and retention of a higher content of ??-Al₂O₃. The dielectric strength E _d of suspension-sprayed coatings was found to be 19.5-26.8?kV·mm^?1 for coating thicknesses ranging from 60 to 200???m. These values were slightly lower than those obtained for conventional HVOF coatings (up to 32?kV·mm^?1). However, it seemed that the dielectric strength of conventionally sprayed coatings was more sensitive to the coating thickness (when compared with the values of E _d determined for S-HVOF coatings) and varied to a greater extent (up to 10?kV·mm^?1) when the coating thickness varied in the range 100-200???m.     

Al2 O3与ZrO2复合粉涂层的组织形貌分析

利用大气等离子喷涂技术（ASP）在20号锅炉钢（20G）基体上制备Al2O3和ZrO2复合粉热障涂层（TBC）。通过X射线衍射分析（XRD）、扫描电镜（SEM）等观察分析了复合粉涂层表面形貌，分析了表面微裂纹和孔隙的形成过程。结果表明，涂层表面主要由α-Al2O3和t-ZrO2高温稳定相组成。复合粉涂层面层组织致密，Al2O3和ZrO2颗粒互熔在一起，从而提高了涂层的结合强度和致密度。     

Al2O3-ZrO2复合纳米超微粉的制备及其特性研究

以高纯铝屑和氯氧化锆为主要原料 ,用化学共沉淀—凝胶工艺分别制备出平均粒径约10nm的纯ZrO2 、Al2 O3 50ZrO2 、Al2 O3 2 0ZrO2 三种纳米超微粉 ,其中ZrO2 基本以t相结构存在。在不同温度煅烧后 ,纯ZrO2 粉粒迅速长大而转变为单斜相 ,Al2 O3 ZrO2 复合粉粒长大困难 ,并使ZrO2 仍主要以四方相存在 ,Al2 O3以非晶态存在。表明ZrO2 纳米粉粒以四方相在室温下稳定存在的原因是尺寸效应造成的。     

Mechanical properties of MgO–Al2O3–SiO2 glass-infiltrated Al2O3–ZrO2 composite

This work attempts to improve the mechanical properties of alumina-10 wt% zirconia (3 mol% yttria stabilized) composite by infiltrating a glass (magnesium aluminum silicate glass) of lower thermal expansion on the surface at high temperature. The glass improved the strength of the composite at room temperature as well as at higher temperatures. There was a significant improvement in the Weibull modulus after the glass infiltration. Glass-infiltrated samples showed better thermal shock resistance. The magnitude of strength increment was found to be in the order of the surface residual stress generated by thermo-elastic properties mismatch between the composite and the infiltrated glass.     

Al2O3-ZrO2陶瓷的坯体梯度连接

通过设计一种新型的连接方法--陶瓷的坯体梯度连接,在氧化铝和氧化锆组分间设计逐渐过渡组分,进行氧化铝和氧化锆坯体连接后的一体化烧结.研究表明,坯体梯度连接能形成致密、相互镶嵌的界面结构,克服因基体属性差异给陶瓷连接带来的不良影响,获得理想的连接强度,使具有不同特性的陶瓷材料结合在一起成为可能,是一类具有发展潜力和研究价值的连接技术.     

纳米掺杂Al2O3/ZrO2等离子喷涂涂层的组织及性能

利用自行研制的纳米掺杂AZ-20热喷涂粉末，采用大气等离子喷涂技术，在35号钢基体上制备A12O3／ZrO2复合材料热障涂层，对涂层的组织结构及性能进行分析。结果表明：制备的涂层是由四方结构的t＇=ZrO2与六方结构的α-A12O3构成的，具有纳米晶与微米晶混晶组织；涂层孔隙率为11．2％，孔隙尺度较均匀：涂层硬度HV100为702，抗磨损能力较常规AZ-20涂层高约25％：涂层具有良好的隔热性能。     

Friction and wear properties of mullite／ZrO2／Al2O3 composites

The friction and wear properties of ZrO2 and ALO3 cooperatively toughened mullite composites-mullite/ZrO2/Al2O3(MZA) were studied. The tribological tests were performed in a line-reciprocating tribometer using a GCr15 steel ball on a MZA disk under different dry reciprocating sliding conditions at room temperature. A wide range of normal loads and sliding speeds were chosen to investigate the relationship between the wear mechanisms of MZA and the testing conditions. The wear mechanism diagram of MZA is constructed, it contains two typical regions. It suggests that the wear mechanisms of MZA in each of the region change from one to another depending on the wear conditions. In the mild wear region, the wear rate of MZA is 10^-6 mm^3/m, and the wear mechanism of MZA is plastic deformation accompanied by a little micro-cracking. In the severe wear region, the wear rate of MZA is 10 5 mm^3/m and the dominant wear mechanism in this region is brittle fracture.