Commercial activated carbon for the catalytic production of hydrogen via the sulfur-Iodine thermochemical water splitting cycle

Eight commercial activated carbon catalysts were examined for their catalytic activity to decompose hydroiodic acid (HI) to produce hydrogen; a key reaction in the sulfur-iodine (S-I) thermochemical water splitting cycle. Activity was examined under a temperature ramp from 473 to 773 K. No statistically significant correlation was found between the measured catalyst sample properties and catalytic activity. Four of the eight samples were examined for one week of continuous operation at 723 K. All samples appeared to be stable over the period of examination.     

Manganese oxide based thermochemical hydrogen production cycle

A MnO/NaOH based three-step thermochemical water splitting cycle was modified to improve the hydrolysis of α-NaMnO₂ (sodium manganate) and to recover Mn(III) oxides for the high-temperature reduction step. Sodium manganate forms in the reaction of NaOH with MnO that releases hydrogen. The hydrolysis of α-NaMnO₂ to manganese oxides and NaOH is incomplete even with a large excess of water and more than 10% sodium cannot be removed prior to the high-temperature reduction step.When mixed oxides of manganese with iron were used in the cycle, the NaOH recovery in the hydrolysis step improved from about 10% to 35% at NaOH concentrations above 1M. Only 60% sodium was removed at 0.5M from the mixed oxides whereas more than 80% can be recovered at the same NaOH concentration when only manganese oxides are used. A 10:1 Mn/Fe sample was cycled through all steps three times to confirm that multiple cycles are possible. The high-temperature reduction was carried out for 5h at 1773 K under vacuum and the conversion was about 65% after the 3rd cycle.Since sodium carryover into the high-temperature reduction cannot be avoided, even with the energy intensive hydrolysis step, a modified two-step cycle without low-temperature sodium recovery is proposed where α-NaMnO₂ is reduced directly to MnO at 1773 K under vacuum. On a laboratory scale, about 60% of the sodium that volatilized at the high temperatures was trapped with a water-cooled cold finger and conversions were stable at about 35% after three completed cycles.     

Study on an original cobalt-chlorine thermochemical cycle for nuclear hydrogen production

In this paper, a theoretical and experimental study on a novel cobalt-chlorine thermochemical cycle for hydrogen production is presented. The cobalt-chlorine cycle comprises a closed loop of four thermochemical reactions occurring at 700 °C that is a reaction temperature compatible with the present generation of high-temperature gas-cooled reactors. Firstly, a thermodynamic analysis was done for determining whether this cycle is attractive for hydrogen production in terms of both energy and exergy efficiencies. Following, proof-of-principle experiments were carried out at laboratory scale in a batch reactor at temperatures in the range from 550 °C to 950 °C and holding times between 1 h and 72 h. Experimental results complemented by the characterization of condensed compounds deposited on the reactor walls allowed confirm the reaction pathway of thermochemical reactions originally proposed, define the slowest step of the global process, and explain the beneficial effect of increasing the system pressure on the hydrogen yield. Even both performance assessment and proof-of-principle experimental results look like promising more research will be required in the future to confirm these preliminary findings. Finally, a modified version of the cobalt-chlorine cycle is proposed for enhancing the global kinetics, based on the experimental evidence found in the proof-of-principle tests.     

Thermodynamic assessment of a lab-scale experimental copper-chlorine cycle for sustainable hydrogen production

An integrated lab-scale copper-chlorine (Cu-Cl) thermochemical cycle for hydrogen production at the University of Ontario Institute of Technology (UOIT) is presented and analyzed in this paper. In a practical operation of the Cu-Cl cycle, besides the main steps of hydrolysis, thermolysis, electrolysis and drying, the oxidized anolyte (consumed anolyte at the electrolyzer cell) needs to be recycled to be concentrated sufficiently for the electro-chemical process. Recycling of the oxidized anolyte through the separation processes is achieved by distillation of anolyte, drying unit, separation cell, pressure swing distillation and CuCl₂ concentrator. This study examines the thermodynamic performance of all unit operations in the lab-scale Cu-Cl cycle. A process simulation model with Aspen Plus is used to assess the system by energy and exergy analyses. For the specific system design characteristics, the cycle is capable of producing 100 L/h of hydrogen. From the simulation results, the overall energy and exergy efficiencies of the lab-scale Cu-Cl cycle are determined to be 11.6% and 34.9%, respectively. Furthermore, after the thermolysis and hydrolysis reactors, the quench cell and CuCl₂ concentrator have the highest exergy losses with thermal energy transferred through CuCl solidification and water vaporization phase-change processes at relatively high temperature. Additional results of the processes are presented and discussed.     

Advances in hydrogen production by thermochemical water decomposition: A review

Hydrogen demand as an energy currency is anticipated to rise significantly in the future, with the emergence of a hydrogen economy. Hydrogen production is a key component of a hydrogen economy. Several production processes are commercially available, while others are under development including thermochemical water decomposition, which has numerous advantages over other hydrogen production processes. Recent advances in hydrogen production by thermochemical water decomposition are reviewed here. Hydrogen production from non-fossil energy sources such as nuclear and solar is emphasized, as are efforts to lower the temperatures required in thermochemical cycles so as to expand the range of potential heat supplies. Limiting efficiencies are explained and the need to apply exergy analysis is illustrated. The copper–chlorine thermochemical cycle is considered as a case study. It is concluded that developments of improved processes for hydrogen production via thermochemical water decomposition are likely to continue, thermochemical hydrogen production using such non-fossil energy will likely become commercial, and improved efficiencies are expected to be obtained with advanced methodologies like exergy analysis. Although numerous advances have been made on sulphur–iodine cycles, the copper–chlorine cycle has significant potential due to its requirement for process heat at lower temperatures than most other thermochemical processes.     

Design of systems for hydrogen production based on the Cu-Cl thermochemical water decomposition cycle: Configurations and performance

In this study, we analyze several Cu-Cl cycles by examining various design schemes for an overall system and its components, in order to identify potential performance improvements. The factors that determine the number and effective grouping of steps for new design schemes are analyzed. A thermodynamic analysis and several parametric studies are presented for various configurations. The energy efficiency is found to be 44% for the five-step thermochemical process, 43% for the four-step process and 41% for the three-step process, based on the lower heating value of hydrogen. Also, conclusions regarding implementation of these new configurations are discussed and the potential benefits ascertained.     

Two-step water splitting thermochemical cycle based on iron oxide redox pair for solar hydrogen production

This study deals with solar hydrogen production from the two-step iron oxide thermochemical cycle (Fe₃O₄/FeO). This cycle involves the endothermic solar-driven reduction of the metal oxide (magnetite) at high temperature followed by the exothermic steam hydrolysis of the reduced metal oxide (wustite) for hydrogen generation. Thermodynamic and experimental investigations have been performed to quantify the performances of this cycle for hydrogen production. High-temperature decomposition reaction (metal oxide reduction) was performed in a solar reactor set at the focus of a laboratory-scale solar furnace. The operating conditions for obtaining the complete reduction of magnetite into wustite were defined. An inert atmosphere is required to prevent re-oxidation of Fe(II) oxide during quenching. The water-splitting reaction with iron(II) oxide producing hydrogen was studied to determine the chemical kinetics, and the influence of temperature and particles size on the chemical conversion. A conversion of 83% was obtained for the hydrolysis reaction of non-stoichiometric solar wustite Fe_(1−y)O at 575 °C.     

Environmental impacts of a standalone solar water splitting system for sustainable hydrogen production: A life cycle assessment

Hydrogen is broadly utilized in various industries. It can also be considered as a future clean energy carrier. Currently, hydrogen is mainly produced from typical fuels such as coal; however, there exist some other clean alternatives which use water decomposition techniques. Water splitting via the copper-chlorine (Cu–Cl) thermochemical cycle is a superb option for producing clean carbon-free fuel. Here, the life cycle assessment (LCA) technique is used to investigate the environmental consequences of an integrated solar Cu–Cl fuel production facility for large-scale hydrogen production. The impact of varying important input parameters including irradiation level, plant lifetime, and solar-to-hydrogen efficiency on various environmental impacts are investigated next. For instance, an improve in the solar-to-hydrogen efficiency from 15% to 30%, results in a reduction in the GWP from 1.25 to 6.27E-01 kg CO₂ eq. An uncertainty analysis using Monte Carlo simulation is conducted to deal with the study uncertainties. The results of the LCA show that the potential of acidification and global warming potential (GWP) of the current system are 8.27E-03 kg SO₂ eq. and 0.91 kg CO₂ eq./kg H₂, respectively. According to the sensitivity analysis, the plant lifetime has the highest effect on the total GWP of the plant with a range of 0.63–1.88 kg of CO₂ eq./kg H₂. Results comparison with past thermochemical-based studies shows that the GWP of the current integrated system is 7% smaller than that of a solar sulfur-iodine thermochemical cycle.     

Thermodynamic viability of a new three step high temperature Cu-Cl cycle for hydrogen production

A new three step high temperature Cu-Cl thermochemical cycle for hydrogen production is presented. The performance of the proposed cycle is investigated through energy and exergy approaches. Furthermore, the effects of various parameters, such as the temperatures of the steps of the cycle and power plant efficiency, on various energy and exergy efficiencies are assessed with parametric studies. The results show that the exergy and energy efficiencies of the proposed cycle are 68.3% and 32.0%, respectively. In addition, the exergy analysis results reveal that the hydrogen production step has the maximum specific exergy destruction with a value of 150.9 kJ/mol. The results suggest that proposed cycle may provide enhanced options for high temperature thermochemical cycles by improving thermal management without causing a sudden temperature jump/fall between the hydrogen production step and other steps.     

Thermal efficiency evaluation of the thermochemical H2S splitting cycle for the hydrogen and sulfur production

A flowsheet of the thermochemical H₂S splitting cycle was designed and simulated for hydrogen and sulfur production. The heat and mass balance, as well as the thermal efficiency of the process, were calculated. A thermal efficiency of 40.865% for hydrogen production was obtained by optimizing the heat exchangers and the EED cell considering waste heat recovery. The effects of five calculation parameters, namely, the sulfuric acid concentration, hydrogen iodide (HI) conversion ratio, molar flow rate of HI_x phase, pressure, and reflux ratio at the distillation column, on thermal efficiency were evaluated. The results indicated that further research on the membrane reactor is needed. The optimized conditions for the over-azeotropic HI solution yield should be prioritized. Furthermore, an H₂SO₄ concentration system should be reasonably designed to reduce the complexity of the process and equipment settings, as well as to improve thermal efficiency.     

Exergy analysis of hydrogen production by thermochemical water decomposition using the Ispra Mark-10 Cycle

An investigation is reported of the thermodynamic performance of the Ispra Mark-10 thermochemical water decomposition process for hydrogen production. Thermochemical water decomposition has been identified as a potentially important future process for the production of hydrogen, which is currently an important industrial commodity and has significant future potential as a fuel. Exergy analysis is used since energy analysis on its own does not pinpoint true process inefficiencies, and often does not provide rational efficiencies. The analysis indicates that the principle thermodynamic losses occur in the primary water decomposition reactors and are mainly due to internal irreversibilities associated with chemical reaction and heat transfer across large temperature differences, and that the losses associated with effluents (particularly cooling water) are not that significant. Energy and exergy efficiencies are provided and are observed to depend strongly on the main external process inputs, i.e., electricity and process heat, or heat, or the raw resource from which heat and electricity are produced.     

A comparative evaluation of three CuCl cycles for hydrogen production

The thermochemical CuCl cycle has received greater attention by numerous researchers during the past decade as a promising hydrogen production method because of some operational advantages. The present paper analyzes three different configurations of the CuCl thermochemical cycle, namely three, four and five step ones thermodynamically. Some comparative parametric studies are conducted in order to investigate the overall energy and exergy efficiencies of the cycles considered. The Aspen plus is the software tool employed for the modeling and simulation of the cycles. The energy and exergy efficiencies of the five-step CuCl cycle are found to be 38.8% and 70.2% while the three-step CuCl cycle has an energy efficiency of 39.6% and an exergy efficiency of 68.1%, respectively. On the other hand, the four-step CuCl cycle provides the highest energy and exergy efficiencies of 41.9% and 75.7%. A parametric study is also conducted to investigate the effect of varying ambient temperature on the exergy efficiencies of all three cycles. The present study results further reveal that the cycle performance can be enhanced by improving the thermal management and reducing the exergy destructions.     

Analysis of solar chemical processes for hydrogen production from water splitting thermochemical cycles

This paper presents a process analysis of ZnO/Zn, Fe₃O₄/FeO and Fe₂O₃/Fe₃O₄ thermochemical cycles as potential high efficiency, large scale and environmentally attractive routes to produce hydrogen by concentrated solar energy. Mass and energy balances allowed estimation of the efficiency of solar thermal energy to hydrogen conversion for current process data, accounting for chemical conversion limitations. Then, the process was optimized by taking into account possible improvements in chemical conversion and heat recoveries. Coupling of the thermochemical process with a solar tower plant providing concentrated solar energy was considered to scale up the system. An economic assessment gave a hydrogen production cost of 7.98$ kg⁻¹ and 14.75$ kg⁻¹ of H₂ for, respectively a 55 MW_th and 11 MW_th solar tower plant operating 40 years.     

Study of the first step of the Mn2O3/MnO thermochemical cycle for solar hydrogen production

In this work, a complete thermodynamic study of the first step of the Mn₂O₃/MnO thermochemical cycle for solar hydrogen production has been performed. The thermal reduction of Mn₂O₃ takes place through a sequential mechanism of two reaction steps. The first step (reduction of Mn₂O₃ to Mn₃O₄) takes place at teomperatures above 700 °C, whereas the second reaction step (reduction of Mn₃O₄ to MnO) requires temperatures above 1350 °C to achieve satisfactory reaction rates and conversions. Equilibrium can be displaced to lower temperatures by increasing the inert gas/Mn₂O₃ ratio or decreasing the pressure. The thermodynamic calculations have been validated by thermogravimetric experiments carried out in a high temperature tubular furnace. Experimental results corroborate the theoretical predictions although a dramatically influence of chemical kinetics and diffusion process has been also demonstrated, displacing the reactions to higher temperatures than those predicted by thermodynamics. Finally, this work demonstrates that the first step of the manganese oxide thermochemical cycle for hydrogen production can be carried out with total conversion at temperatures compatible with solar energy concentration devices. The range of required temperatures is lower than those commonly reported in literature for the manganese oxide cycle obtained from theoretical and thermodynamic studies.     

First-principles investigation of BiVO3 for thermochemical water splitting

Thermochemical water splitting is a promising clean method of hydrogen production of high relevance in a society heavily reliant on fossil fuels. Using evolutionary methods and density functional theory, we predict the structure and electronic properties of BiVO₃. We build on previous literature to develop a framework to evaluate the thermodynamics of thermochemical water splitting cycles for hydrogen production. We use these results to consider the feasibility of BiVO₃ as a catalyst for thermochemical water splitting. We show that for BiVO₃, both the thermal reduction and gas splitting reactions are thermodynamically favorable under typical temperature conditions. We predict that thermochemical water splitting cycles employing BiVO₃ as a catalyst produce hydrogen yields comparable to those of commonly used catalysts.     

Techno-economic assessment of green hydrogen production via two-step thermochemical water splitting using microwave

This study evaluates a two-step thermochemical water-splitting method for green hydrogen production and considers the economic feasibility of technically available designs under harsh hydrogen production conditions. As layouts of hydrogen production, two thermochemical water–splitting systems are evaluated in this study. One system is the process via high temperature from solar concentration power systems. The other system uses microwaves for thermochemical water splitting under low temperatures from advanced nuclear power plants. As part of the hydrogen production system, possible solid–solid and fluid–fluid heat recuperators of printed circuit heat exchanger (PCHE) are proposed and evaluated through the effectiveness-number of transfer units (ε-NTU) method and logarithmic mean temperature difference (LMTD) method. The required heat transfer area and volume are calculated according to the operating conditions and considered in the economic assessment of the hydrogen production system. Optimum geometries of the PCHE are proposed considering the cost analysis. The Levelized cost of hydrogen (LCOH) and system efficiency are calculated for the conventional system with solar power and system-using microwave with HTGR. The importance of heat recuperation systems is confirmed in that they account for approximately 10–20% of the cost for both system layouts. To evaluate the technology development level to achieve the ultimate target, LCOH according to various cost factors is evaluated and further research areas essential for commercialization are represented.