Conceptual design and analysis of a novel system based on ash agglomerating fluidized bed gasification for co-production of hydrogen and electricity

In this paper, a novel system with ash agglomerating fluidized bed gasification and CO₂ capture to produce hydrogen and electricity is firstly designed in Aspen Plus. The newly-proposed system is composed of eight subsystems, namely air separation unit, gasification unit, water gas shift unit, Rectisol unit, CO₂ compression unit, Claus unit, pressure swing adsorption unit, gas and steam turbine unit. The thermodynamic performance and hydrogen to coal ratio of the new proposed system are investigated. The results demonstrate that the hydrogen to coal ratio, energy efficiency, net electricity power and exergy efficiency of the overall system for Yangcheng anthracite are 0.096 kg/kg, 46.52%, 1.71 MW and 43.92%, respectively. Additionally, the exergy destruction ratio and exergy efficiency of each subsystem are researched. More importantly, the influences of the oxygen to coal ratio, steam to coal ratio and coal types on the hydrogen to coal ratio, energy efficiency and exergy efficiency are also studied.     

Thermodynamic analysis of hydrogen-rich gas generation from coal/steam gasification using blast furnace slag as heat carrier

Thermodynamic analysis with Gibbs free energy minimization through Lagrange multiplier method was performed for coal gasification with steam using blast furnace (BF) slag as heat carrier and recycling its waste heat to produce hydrogen-rich gas (HRG). Simulations were carried out to study the operation temperature, pressure, S/C and BF slag basicity based on chemical equilibrium calculations. The optimal thermodynamic conditions were determined to improve hydrogen concentration and total syngas production as high as possible. The results suggested that the preferential conditions for HRG from Datong coal were achieved at 775 °C, atmospheric pressure and S/C of 2.0–3.0. Under these conditions, hydrogen concentration reached to 62.36% and the total gas production was 2.45 mol per mole of carbon in the coal. What's more, not only was the quality of HRG improved significantly, but also the BF slag waste heat was recycled effectively when using BF slag as heat carrier. The effect of BF slag basicity upon the gasification characteristics was also investigated, and the production of hydrogen increased significantly when basicity was 1.3.     

Thermodynamic and environmental study on synthetic natural gas production in power to gas approaches involving biomass gasification and anaerobic digestion

The main goal of this paper is to assess and compare three hybrid systems for the production of synthetic natural gas (biomethane) from biogas or process gas. Mathematical models were built to determine the main performance indicators and plant efficiency of the proposed solutions, such as mass and energy flows and gas composition in characteristic points of the systems, as well as the efficiencies of the full chains. The carbon footprint of the three approaches was calculated using a streamlined life cycle assessment. The results show that both methanation cases may be an interesting option for SNG production and energy storage. The energy efficiency of the solutions reaches a value of 84% for Case 1 (methanation from syngas) and 90% for Case 2 (methanation of biogas) and 3 (biogas upgrading), respectively. If the manure credit is accounted for emissions, the carbon footprint of biomethane from Case 3 is the lowest.     

Technical assessment of synthetic natural gas （SNG） production from agricul- ture residuals

This paper presents thermodynamic evaluations of the agriculture residual-to-SNG process by thermochemical conversion, which mainly consists of the interconnected fluidized beds, hot gas cleaning, fluidized bed methanation reactor and Selexol absorption unit. The process was modeled using Aspen Plus software. The process performances, i.e., CH 4 content in SNG, higher heating value and yield of SNG, exergy efficiencies with and without heat recovery, unit power consumption, were evaluated firstly. The results indicate that when the other parameters remain unchanged, the steam-to-biomass ratio at carbon boundary point is the optimal value for the process. Improving the preheating temperatures of air and gasifying agent is beneficial for the SNG yield and exergy efficiencies. Due to the effects of CO 2 removal efficiency, there are two optimization objectives for the SNG production process: (I) to maximize CH 4 content in SNG, or (II) to maximize SNG yield. Further, the comparison among different feedstocks indicates that the decreasing order of SNG yield is: corn stalk > wheat straw > rice straw. The evaluation on the potential of agriculture-based SNG shows that the potential annual production of agriculture residual-based SNG could be between 555×10 8～611×10 8 m 3 with utilization of 100% of the available unexplored resources. The agriculture residual-based SNG could play a significant role on solving the big shortfall of China’s natural gas supply in future.     

Thermodynamic analysis of synthetic hydrocarbon fuel production in pressurized solid oxide electrolysis cells

A promising way to store wind and solar electricity is by electrolysis of H₂O and CO₂ using solid oxide electrolysis cells (SOECs) to produce synthetic hydrocarbon fuels that can be used in existing fuel infrastructure. Pressurized operation decreases the cell internal resistance and enables improved system efficiency, potentially lowering the fuel production cost significantly. In this paper, we present a thermodynamic analysis of synthetic methane and dimethyl ether (DME) production using pressurized SOECs, in order to determine feasible operating conditions for producing the desired hydrocarbon fuel and avoiding damage to the cells. The main parameters of cell operating temperature, pressure, inlet gas composition and reactant utilization are varied to examine how they influence cell thermoneutral and reversible potentials, in situ formation of methane and carbon at the Ni–YSZ electrode, and outlet gas composition. For methane production, low temperature and high pressure operation could improve the system efficiency, but might lead to a higher capital cost. For DME production, high pressure SOEC operation necessitates higher operating temperature in order to avoid carbon formation at higher reactant utilization. Optimal operating conditions are dependent on the total system design.     

Enhanced hydrogen-rich gas production from steam gasification of coal in a pressurized fluidized bed with CaO as a CO2 sorbent

Steam gasification of a typical Chinese bituminous coal for hydrogen production in a lab-scale pressurized bubbling fluidized bed with CaO as CO₂ sorbent was performed over a pressure range of ambient pressure to 4 bar. The compositions of the product gases were analyzed and correlated to the gasification operating variables that affecting H₂ production, such as pressure (P), mole ratio of steam to carbon ([H₂O]/[C]), mole ratio of CaO to carbon ([CaO]/[C]) and temperature (T). The experimental results indicated that the H₂ concentration was enhanced by raising the temperature, pressure and [H₂O]/[C] under the circumstances we observed. With the presence of CaO sorbent, CO₂ in the production gas was absorbed and converted to solid CaCO₃, thus shifting the steam reforming of hydrocarbons and water gas shift reaction beyond the equilibrium restrictions and enhancing the H₂ concentration. H₂ concentration was up to 78 vol% (dry basis) under a condition of 750 °C, 4 bar, [Ca]/[C] = 1 and [H₂O]/[C] = 2, while CO₂ (2.7 vol%) was almost in-situ captured by the CaO sorbent. This study demonstrated that CaO could be used as a substantially excellent CO₂ sorbent for the pressurized steam gasification of bituminous coal. For the gasification process with the presence of CaO, H₂-rich syngas was yielded at far lower temperatures and pressures in comparison to the commercialized coal gasification technologies. SEM/EDX and gas sorption analyses of solid residues sampled after the gasification showed that the pore structure of the sorbent was recovered after the steam gasification process, which was attributed to the formation of Ca(OH)₂. Additionally, a coal-CaO–H₂O system was simulated with using Aspen Plus software. Calculation results showed that higher temperatures and pressures favor the H₂ production within a certain range.     

Thermodynamic modeling and assessment of a combined coal gasification and alkaline water electrolysis system for hydrogen production

The performance of a clean energy system that combines the coal gasification and alkaline water electrolyzer concepts to produce hydrogen is evaluated through thermodynamic modeling and simulations. A parametric study is conducted to determine the effect of water ratio in coal slurry, gasifier temperature, effectiveness of carbon dioxide removal, and hydrogen recovery efficiency of the pressure swing adsorption unit on the system hydrogen production. The exergy efficiency and exergy destruction in each system component are also evaluated. The results reveal that the overall energy and exergy efficiencies of this system are ∼58% and ∼55%, respectively. The weight ratio of the hydrogen yielded to the coal fed to this system is ∼0.126. Although this system produces hydrogen from coal, the greenhouse gases emitted from this system are fairly low.     

Process simulation and techno-economic assessment of SER steam gasification for hydrogen production

In the SER (sorption enhanced reforming) gasification process a nitrogen-free, high calorific product gas can be produced. In addition, due to low gasification temperatures of 600–750 °C and the use of limestone as bed material, in-situ CO₂ capture is possible, leading to a hydrogen-rich and carbon-lean product gas. In this paper, results from a bubbling fluidised bed gasification model are compared to results of process demonstration tests in a 200 kW_th pilot plant.Based upon that, a concept for the hydrogen production via biomass SER gasification is studied in terms of efficiency and feasibility. Capital and operational expenditures as well as hydrogen production costs are calculated in a techno-economic assessment study. Furthermore, market framework conditions are discussed under which an economic hydrogen production via SER gasification is possible.     

Thermodynamic analysis of hydrogen rich synthetic gas generation from fluidized bed gasification of rice husk

In the present work, the generation of hydrogen rich synthetic gas from fluidized bed steam gasification of rice husk has been studied. An equilibrium model based on equilibrium constant and material balance has been developed to predict the gas compositions. The equilibrium gas compositions are compared with the experimental data of the present group as well as of available literature. The energy and exergy analysis of the process have been carried out by varying steam to biomass ratio (ψ) within the range between 0.1-1.5 and gasification temperature from 600 °C to 900 °C. It is observed that both the energy and exergy efficiencies are maximum at the CBP (carbon boundary point) though the hydrogen production increases beyond the CBP. The HHV (higher heating value) and the external energy input both continuously increase with ψ. However, the hydrogen production initially increases with increase in temperature up to 800 °C and then becomes nearly asymptotic. The HHV decreases rapidly with increase in temperature and energy input increases. Therefore, gasification in lower temperature region is observed to be economical in terms of a trade off between external energy input and HHV of the product gas.     

Small‐scale production of synthetic natural gas by allothermal biomass gasification

The gasification of biomass can be coupled to a downstream methanation process that produces synthetic natural gas (SNG). This enables the distribution of bioenergy in the existing natural gas grid. A process model is developed for the small‐scale production of SNG with the use of the software package Aspen Plus (Aspen Technology, Inc., Burlington, MA, USA). The gasification is based on an indirect gasifier with a thermal input of 500 kW. The gasification system consists of a fluidized bed reformer and a fluidized bed combustor that are interconnected via heat pipes. The subsequent methanation is modeled by a fluidized bed reactor. Different stages of process integration between the endothermic gasification and exothermic combustion and methanation are considered. With increasing process integration, the conversion efficiency from biomass to SNG increases. A conversion efficiency from biomass to SNG of 73.9% on a lower heating value basis is feasible with the best integrated system. The SNG produced in the simulation meets the quality requirements for injection into the natural gas grid. Copyright © 2012 John Wiley & Sons, Ltd.     

Effect of the type of gasifying agent on gas composition in a bubbling fluidized bed reactor

It is commonly accepted that gasification of coal has a high potential for a more sustainable and clean way of coal utilization. In recent years, research and development in coal gasification areas are mainly focused on the synthetic raw gas production, raw gas cleaning and, utilization of synthesis gas for different areas such as electricity, liquid fuels and chemicals productions within the concept of poly-generation applications. The most important parameter in the design phase of the gasification process is the quality of the synthetic raw gas that depends on various parameters such as gasifier reactor itself, type of gasification agent and operational conditions. In this work, coal gasification has been investigated in a laboratory scale atmospheric pressure bubbling fluidized bed reactor, with a focus on the influence of the gasification agents on the gas composition in the synthesis raw gas. Several tests were performed at continuous coal feeding of several kg/h. Gas quality (contents in H₂, CO, CO₂, CH₄, O₂) was analyzed by using online gas analyzer through experiments. Coal was crushed to a size below 1 mm. It was found that the gas produced through experiments had a maximum energy content of 5.28 MJ/Nm³ at a bed temperature of approximately 800 °C, with the equivalence ratio at 0.23 based on air as a gasification agent for the coal feedstock. Furthermore, with the addition of steam, the yield of hydrogen increases in the synthesis gas with respect to the water–gas shift reaction. It was also found that the gas produced through experiments had a maximum energy content of 9.21 MJ/Nm³ at a bed temperature range of approximately 800–950 °C, with the equivalence ratio at 0.21 based on steam and oxygen mixtures as gasification agents for the coal feedstock. The influence of gasification agents, operational conditions of gasifier, etc. on the quality of synthetic raw gas, gas production efficiency of gasifier and coal conversion ratio are discussed in details.     

Exergy analysis of biomass-to-synthetic natural gas (SNG) process via indirect gasification of various biomass feedstock

This paper presents an exergy analysis of SNG production via indirect gasification of various biomass feedstock, including virgin (woody) biomass as well as waste biomass (municipal solid waste and sludge). In indirect gasification heat needed for endothermic gasification reactions is produced by burning char in a separate combustion section of the gasifier and subsequently the heat is transferred to the gasification section. The advantages of indirect gasification are no syngas dilution with nitrogen and no external heat source required. The production process involves several process units, including biomass gasification, syngas cooler, cleaning and compression, methanation reactors and SNG conditioning. The process is simulated with a computer model using the flow-sheeting program Aspen Plus. The exergy analysis is performed for various operating conditions such as gasifier pressure, methanation pressure and temperature. The largest internal exergy losses occur in the gasifier followed by methanation and SNG conditioning. It is shown that exergetic efficiency of biomass-to-SNG process for woody biomass is higher than that for waste biomass. The exergetic efficiency for all biomass feedstock increases with gasification pressure, whereas the effects of methanation pressure and temperature are opposite for treated wood and waste biomass.     

Renewable energy storage system via coal hydrogasification with co-production of electricity and synthetic natural gas

In this paper a novel integrated plant, designed for the co-production of electricity and synthetic natural gas (SNG), has been proposed as suitable strategy for renewable energy storage and CO₂ emission control.     

CO2 gasification of coal cokes using internally circulating fluidized bed reactor by concentrated Xe-light irradiation for solar gasification

For the solar thermochemical gasification of coal coke to produce CO + H₂ synthetic gas using concentrated solar radiation, a windowed reactor prototype is tested and demonstrated at laboratory scale for CO₂ gasification of coal coke using concentrated Xe light from a 3-kW_th sun simulator. The reactor was designed to be combined with a solar reflective tower or beam-down optics. The results for gasification performance (CO production rate, carbon conversion, and light-to-chemical efficiency) are shown for various CO₂ flow rates and ratios. A kinetics analysis based on homogeneous and shrinking core models and the temperature distributions of the prototype particle bed are compared with those for a conventional fluidized bed reactor tested under the same Xe light irradiation and CO₂ flow-rate conditions. The effectiveness and potential impacts of internally circulating fluidized bed reactors for enhancing gasification performance levels and inducing consistently higher bed temperatures are discussed in this paper.     

Experimental study on syngas production by co-gasification of coal and biomass in a fluidized bed

The main results of an experimental work on co-gasification of a Chinese bituminous coal and two types of biomass in a bench-scale fluidized bed are reported in the present study. Experiments were performed at different oxygen equivalence ratio, steam/carbon ratio and biomass/coal ratio. In addition, stabilization of co-gasification process was investigated. It was found that a relatively low oxygen equivalence ratio favors the increase of syngas yield (CO + H₂). There is a maximum value in the curve of syngas yield versus steam/carbon ratio. Moreover, the content of H₂ in gas increases with the increase of biomass ratio while that of CO and syngas yield decrease. A continuous stable operation can be gained.     

Thermodynamic analysis of hydrogen production via supercritical water gasification of coal,sewage sludge,microalga, and sawdust

This study investigates the thermodynamic equilibrium analysis of the supercritical water gasification (SCWG) involving several typical feedstocks (coal, sewage sludge, microalga, and sawdust). The effects of various parameters including feed concentrations, temperatures, and pressures are analyzed. It is observed that temperature and feed concentration play a determining role in the yield of hydrogen, while the effect of pressure is very limited. Results show that the feed concentration of 15–20 wt% is optimal for hydrogen production. Furthermore, the effects of composition (hydrogen to carbon ratio and oxygen to carbon ratio) of the feedstock on the yield of product gases are investigated, which is useful for screening potential feedstock for SCWG. The results show that maximum H₂ and CH₄ molar yields are achieved at a low O/C and a high H/C ratio.     

Analysis of rationality of coal-based synthetic natural gas (SNG) production in China

To alleviate the problem of the insufficient reserves of natural gas in China, coal-based synthetic natural gas (SNG) is considered to be a promising option as a source of clean energy, especially for urban use. However, recent study showed that SNG will not accomplish the task of simultaneous energy conservation and CO₂ reduction. In this paper, life cycle costing is made for SNG use in three main applications in residential sector: heating, household use, and public transport. Comparisons are conducted between SNG and coal, natural gas, liquefied petroleum gas (LPG), diesel, and methanol. The results show that SNG is a competitive option only for household use. The use of SNG for heating boilers or city buses is not as cost-effective as expected. The biggest shortcoming of SNG is the large amount of pollutants generated in the production stage. At the moment, the use of SNG is promoted by the government. However, as shown in this paper, one can expect a transfer of pollution from the urban areas to the regions where SNG is produced. Therefore, it is suggested that well-balanced set of environmental damage-compensating policies should be introduced to compensate the environmental losses in the SNG-producing regions.     

Influence of chemical and thermodynamic parameters on the flue gas desulphurization efficiency in a circulating fluidized bed

IneductionEven there are W successful Mods Of flue gasdesulPhuriZation (FGD), people have been searching fOrnew ones, which are more econondcal, with higherefficiency and more reliable. Lap, Thyssen and WullffMasclunen developed the teChnulogy of circulatinfluldized bed flue gas desulPhurization (CFBFGD) inlate 1980s, which is similar with circulating fluidized bedboilers in enhancing chendcal reachvity As flue gas andabsothent are Inixed in theulent bed, SO2 is absothedand changed in…     

Petrographic and chemical reactivity assessment of Indian high ash coal with different biomass in fluidized bed co-gasification

The reactivity of coal and biomass has been evaluated by comparing the optical and chemical changes in feed material prior and after the co-gasification. The proximate, ultimate, GCV, low-pressure N₂ sorption isotherm, micropetrography, SEM and EDX spectroscopy analyses are carried out to assess the reactivity of blends of high ash Indian coal and biomass. The relative changes in parameters like surface area, pore size, and pore volume have been correlated with reacted percentage area of coal macerals and cellulose-lignin cellular structures of biomass. The Optimas image processing software is being used to mark the reacted portion of organic constituents and calculated the reactivity percentage. The bottom ash of pure coal has shown the least reacted organic matters, indicating inefficiency of high ash coal due to a large amount of inorganic and inertinite contents that is resisting the oxidation. The reactivity percentage is determined by the petrographic and SEM images, and varies from 36.34 to 99.64% and 6.61–96.22%, respectively. It is summarised that the estimation of percentage alteration of macerals and other micro-organic constituents can be used as one of the practical approaches for the assessment of the reactivity of coal and biomass. The blending ratio 6:4 of coal and press mud has shown the highest reactivity (>99.64%). The values of petrographic and SEM reactivity have shown good correlations with the carbon contents, unreacted vitrinites, mineral matters and biomass remnants. These relations have been taken into account to formulate the proposed petrographic empirically calculated reactivity (R_PEC). The focus has also been made to investigate the influence of feed composition on carbon conversion and heating value of the product gas.