基于综合监控的设备状态修方案研究

随着工业控制领域的不断发展,综合监控系统已经日趋成熟并于工业现场运行较长时间。而基于综合监控系统获取的大量历史数据的分析和实时数据的使用并没有开展深入的探讨。本方案提出了一种基于综合监控系统的状态修方案,把综合监控系统的历史数据经过一定的清洗,建模导入到大数据平台,通过相应的算法分析,从而改善维修决策模型并建立设备评价体系;把实时数据实时的传递到设备状态页面,减轻了传统巡检工作,保证了设备检查效果;把设备报警数据通过分类,分项,直接派生检修工单,实现了设备维修的自动化。     

实时反射内存网络在试飞实时监控系统中的应用

围绕试飞实时监控系统的结构和现代飞机试飞和航空武器试验的特点,为满足实时监控时更高的实时性、可靠性要求,文章给出了基于实时反射内存网络的实时网络解决方案,并对实时反射内存网络与传统计算机网络进行了对比分析,通过试飞试验验证,证明是一种成熟、有效的试飞实时监控系统的体系结构。     

基于AFDX总线的飞机状态监控模块设计

为了实现飞机状态监控模块对机载高速AFDX总线网络海量数据的监控需求,分析机载网络构型,并从数据帧处理、文件管理和用户接口等几个方面对状态监控模块进行设计,通过中断和分级任务的相互配合,提出了两级筛选、三级缓冲的机制;使用专用地面数据分析工具对监控数据进行分析,结果表明此状态监控模块能够确保监控数据的实时捕获、处理和存储;经过验证,使用两级筛选、三级缓冲的机制设计的状态监控模块,可针对不同的任务配置不同的监控需求,能够实现飞机状态监控功能,符合设计要求,运行稳定。     

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利用组态软件编程设计监控界面,监控节点通过与现场总线控制器及高压监控节点的通信,实现对极向场电源状态的实时、可靠监控,并经ODBC接口将状态数据发送至数据库节点备份。简述了电源监控系统的构成,及通过不同的通信协议实现实时数据传输和处理的过程。     

基于ZigBee的环境参数远程无线监控系统设计

针对室内环境参数的远程监控问题,提出一种基于ZigBee技术与手机进行实时数据交换的远程无线监控系统。传感器节点采集环境中的温湿度、光强和烟雾浓度数据,通过ZigBee无线网络将数据传输到中心协调器;协调器与WIFI模块通过串口连接,将数据发送到互联网;另外,设计Android手机软件对监测数据进行获取,并发出对参数进行调节的指令,从而完成远程的无线监控任务。经过测试,通过手机可以在任何有网络的地方实时对环境参数进行采集和控制,且各节点性能稳定,满足长期监测的需求。     

基于脉冲分组的光剂量监控新算法

精确控制脉冲激光加工光剂量是保证加工产品工艺和质量的关键。在对现有的光剂量控制算法进行分析后,提出了基于脉冲分组的光剂量监控新算法,有效提高了光剂量监测精度和反馈控制速度。设计了光剂量监控系统,实现了脉冲激光加工光剂量实时监测及反馈控制。与Ophir公司的StarLab激光能量测量系统相比,500个激光脉冲以内的总能量测量,本系统测量误差不超过±0.1 5%。对一套脉冲最大重复频率为10 kHz、单脉冲最大能量为5 mJ、恒压工作下最大能量波动为±10%的脉冲激光加工系统光剂量进行了监控实验。在本系统的监控下,可将日标光剂量为150 mJ/mm~2以内的加工光剂量控制精度和重复精度分别控制在0.90%和0.100mJ/mm~2以内,同时将光剂量反馈控制速度提高了4倍。     

基于PLC与ZigBee的室内环境监控系统设计

环境监测点位具有分布范围广、点位多等特点,建立一套基于无线传感网络的环境实时监控系统,实现对区域内环境要素的在线监控,对及时掌握环境状况及有效控制环境污染的扩散有着直接而重要的作用;以CC2530芯片为核心构建ZigBee无线传感网络,并通过主控制器PLC将采集的数据进行分析与处理;利用主协调器及PLC将接收的监测数据传至上位机进行实时显示,由监控平台,结合红外收发器完成对外部设备的远程控制;上位机采用Wincc组态软件,结合西门子精智面板提供优异的人机交互界面体验;通过实验测试表明,该系统可实现大范围的室内环境参数的采集和传输以及远距离监控功能,且具有安装方便、扩展性强等特点,适用于需进行统一管理的智能楼宇建筑。     

实时漆包机远程监控软件的设计与实现

为实现漆包线生产远程监控,设计了一种实时漆包机远程监控软件;通过模块化的程序设计方案,利用MFC构建系统框架,工作者多线程、用户界面多线程和定时器技术,ActiveX控件显示,实现对漆包机设备各个温度点、电机转速、收线通断信号量、耗电量的远程实时显示,温度上、下限和转速的远程控制,产量计量,耗电量统计和数据存储;以及各个温度和速度进行实时的越界报警;测试证明,在数据刷新周期是600 ms的条件下,系统工作实时、稳定,满足了企业远程实时监控的需求。     

航天测控网实时数据流量监控与分析技术

航天测控网实时数据是航天发射中最重要的试验信息,实时数据交换直接影响着任务的顺利实施。由于航天中心采用自定义网络协议,商业软件不能够对协议数据进行有效监控和深入分析。根据航天测控网体系结构和业务特点,设计了被动式网络数据监控方案,采用专用硬件和底层驱动程序进行网络高速数据采集,实现了基于开源软件Wireshark的航天测控实时包数据交换协议(PDXP)的具体解析。实验结果表明,提出的实时数据监控和分析技术具备强大的数据包捕获和过滤能力,同时便于扩展网络协议,可以对航天中心各类传输信息进行监控和分析,为航天测控网数据监控、性能评估、故障诊断提供有效手段。     

基于ZigBee技术的水域污染远程智能监测系统设计

针对所监测水域范围较大实时监测能力不强,水质污染程度监测不准确等问题,提出构建基于基于ZigBee无线通信技术的智能水域污染程度监测系统,利用ZigBee无线通信技术与Internet网络将水质检测数据发送到远程水质监控中心进行汇总处理,监控中心的服务器可获取到所监控水域范围内所有水域的水质污染程度数据、污染发展趋势、主要污染物等信息。本文对水质检测传感器模块、ZigBee无线通信模块、单片机外围电路、模数转换电路等硬件进行了设计;系统软件设计了远程参数设置、驱动程序等内容。通过系统测试结果表明,该系统对于水质污染程度的检测准确率可达到98%以上,通信成功率达到100%,水质检测终端工作稳定可靠,通信速率满足实时监测要求,适用于各种水域环境的水质污染程度的监测需求。     

Three-dimensional non-destructive optical evaluation of laser-processing performance using optical coherence tomography

We demonstrate the use of optical coherence tomography (OCT) as a non-destructive diagnostic tool for evaluating laser-processing performance by imaging the features of a pit and a rim. A pit formed on a material at different laser-processing conditions is imaged using both a conventional scanning electron microscope (SEM) and OCT. Then using corresponding images, the geometrical characteristics of the pit are analyzed and compared. From the results, we could verify the feasibility and the potential of the application of OCT to the monitoring of the laser-processing performance.     

A Prototype laser forming system

A non-contact laser forming (LF) demonstrator system was developed to demonstrate the process on a large primitive shape. The research that led to this development is described in this article. A fundamental study was carried out which examined the effects of laser-forming parameters on tokens of an aluminium and a titanium alloy. Energy, geometrical and metallurgical influences were investigated and are summarised here. Results of the study showed that LF of these aerospace materials is possible using a large operating envelope of laser-processing parameters. A range of metallurgical effects resulted on the titanium alloy and these are traced here. Depending on how the energy input was supplied to the plate surface, various geometrical effects resulted. These effects are discussed. Using the knowledge gathered from the fundamental study, a prototype LF system was built. The components of the system and the forming of a primitive shape on it are discussed. Conclusions from the study indicate that the future work lies in the development of the demonstrator for primitive 3-D shapes and the integration of a knowledge-based system.     

Laser irradiation of AISI 316L stainless steel coated with Si3N4 and Ti

AISI 316L stainless steel was laser surface treated with different compositions of Si₃N₄ and Ti under various laser-processing parameters to improve its surface hardness through reinforcement of Ti-based silicides. The laser-treated regions exhibited improved surface hardness (250–1000 HV), variations in the surface morphology (smooth and bowl like) and presence of cracks and pores depending upon the Si₃N₄–Ti composition and laser-processing parameters. The study shows that when the Si₃N₄–Ti composition is 75–25 wt% and laser parameters are 1.5 kW laser power and 1.0 m min⁻¹ scan speed, a laser-treated region with high hardness of about 800 HV and smooth surface morphology as well as free from pores and cracks is observed. The X-ray diffractometer (XRD) and Energy-Dispersive Spectroscopy (EDS) analyses show that the laser surface-treated region has reinforced phase of Ti₅Si₃ and retained austenitic structure. The reinforced phase gives rise to very high hardness (or wear resistance) and also a corrosion resistance.     

Realtime densitometer for glass wool using solar cells

An optical method to measure the weight density of raw glass wool has been developed for use in a manufacturing plant. The method is based on the light attenuation theory. The system consists of the usual white light as a light source, a solar cell as a light-sensitive receiver, an amplifier, a personal computer with an A/D converter for data acquisition and a monitor for display of the data. The accuracy of the system was found to be above 98% and the system can be effectively applied to practical use in the factory. The system may be further applied for quality control in manufacturing raw glass wool.     

Windows环境下的ICP-AES信息系统

在本实验室开发的ＭＳ－ＤＯＳ下的ＩＣＰ－ＡＥＳ分析信息系统的基础上,进一步发展了Ｗｉｎｄｏｗｓ下图形用户界面的ＩＣＰ－ＡＥＳ信息系统。该系统不仅包括了２８０００余条谱线的信息,还可作ＩＣＰ发射光谱模拟,因而对谱线选择有很大帮助。该系统还有可进行光谱峰位优化的卡尔曼滤波和因子分析的应用程序,并包括了大量的实际光谱扫描实例可供使用中参考,使该系统具有更强的实用性     

Holographic interferometry for the structural diagnostics of UV laser ablation of polymer substrates

Holographic interferometry is examined for its potential as a diagnostic tool of the structural modifications effected in laser-processing applications. The interferometric ‘comparison’ of the holographic images of the sample recorded before and after irradiation enables the full-field spatially resolved detection of the induced structural modifications. The potential of the method is illustrated in the ablation of polymer (polymethylmethacrylate and polystyrene) films with nanosecond pulses at 193 and 248 nm. The detailed characterization and quantitative monitoring of the growth of the induced modifications as a function of laser-material parameters is attained. A most novel result is the observation of delocalised structural modifications at distances relatively far away (d≈2 cm) from the irradiated area. Received: 15 August 2001 / Accepted: 16 August 2001 / Published online: 2 October 2001     

光突发与光电路混合交换边缘节点的设计与实现

提出了一种将光电路交换和光突发交换融合于同一网络的边缘节点设计方案.根据此方案,网络边缘节点能根据业务需求灵活选择交换方式.该方案在实际实验系统中进行了验证.结果表明,采用光电路交换方式,网络传输速率相对较快,而采用光突发交换方式,网络的带宽利用率更好.这两种交换方式共存于同一网络,一定程度上能提高网络的灵活性和适应性.     

用于团簇碰撞研究的多路多道谱数据在线获取与处理系统

开发成功了基于ISA总线的智能高速AD数据采集接口电路。在一台PC微机中,可以同时使用多个该接口电路而不占用更多的PC机内存空间。在显示和处理数据时,数据采集速度不受影响。在Windows环境下开发成功了配套软件。用此接口电路构成了多路多道能谱数据获取与在线处理系统,并已成功地应用于微团簇与固体相互作用的实验研究中。     

基于以太网机群的海量高光谱数据处理系统平台设计

在一些大型图像处理系统中,通过构建服务器机群网络,可实现多台服务器并行处理图像数据流。针对高光谱遥感数据及处理算法特点,设计了基于以太网的服务器机群海量高光谱数据处理系统平台,平台由7台服务器和1台千兆网交换机构组成,其中选择CPU核数不低于8核的4台HP刀片服务器作为并行处理服务器,在服务器机群软件设计中,通过任务分解、算法流水化处理及网络负载均衡等方法来实现并行处理。该系统已应用在某遥感数据处理系统中,多台服务器同时写入SAN盘阵,可实现6 000 Mbps的写入能力。     

An optical system for monitoring torsion in a power transmission shaft in realtime

An optical system has been proposed and verified experimentally for monitoring the torsion of a power transmission shaft in realtime. The system consists of a pair of lasers, mirrors and light receivers as a sensor head, and logic circuit, high-frequency oscillator, and computer as a data processing system. The smallest measurable angle of torsion can be expressed by ω/f, where ω is the rotational frequency of the power transmission shaft and f is the frequency of the oscillator. The experimental error was found to be a few percentage points.