共查询到18条相似文献,搜索用时 218 毫秒
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利用Gleeble-3800研究了焊接热循环对09MnNiDR钢焊接热影响区粗晶区(CGHAZ)和中间临界再热粗晶区(IRCGHAZ)低温韧性的影响. 结果表明,热输入为15 kJ/cm、层间温度为150 ℃时,CGHAZ组织形态为板条状马氏体+下贝氏体,下贝氏体的存在限制了马氏体的生长,提高了低温韧性,而IRCGHAZ继续保持了CGHAZ的组织. ?70 ℃冲击试验中,IRCGHAZ相比于CGHAZ具有较好的低温冲击韧性,热输入为15 kJ/cm、层间温度为150 ℃时,冲击吸收能量最高为65 J. 根据热模拟结果,采用焊接热输入15 ~ 22 J/cm、层间温度为150 ℃的工艺参数对09MnNiDR钢进行焊接,?70 ℃冲击试验中热影响区冲击吸收能量值为101 J,冲击断口存在大量的等轴韧窝,具有较好的低温韧性;?70 ℃拉伸试验屈服强度为477 MPa、抗拉强度607 MPa、断后伸长率为28.5%,表现出较好的强度和塑性;硬度试验结果表明母材、焊缝和热影响区硬度依次增大,且没有软化现象. 相似文献
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通过对09MnNiDR低温压力容器用钢埋弧焊焊接接头热影响区不同位置处的冲击吸收能量的测试、冲击断口以及微观组织的观察分析,确定了09MnNiDR焊接接头的组织特征以及最薄弱区域,并深入讨论了最薄弱区域对焊接接头冲击韧性的影响. 结果表明,在?70 ℃时,焊接接头母材、亚临界热影响区、临界热影响区、细晶热影响区平均冲击吸收能量均在270 J以上,表现出良好的韧性. 焊缝的平均冲击吸收能量为139 J. 焊接接头韧性最薄弱区域为粗晶热影响区,当缺口完全位于粗晶热影响区时,冲击吸收能量为20 J,相比于母材冲击韧性损失高达92.7%. 粗晶热影响区的显微组织为粗大的粒状贝氏体、板条贝氏体以及块状铁素体组成的复合组织. 随着缺口尖端前沿粗晶热影响区比例的增加,其分布位置越靠近缺口尖端,试样的冲击吸收能量越小,充分体现出最薄弱区域对冲击韧性的影响. 相似文献
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低温压力容器08Ni3DR钢在极低温度下(-100℃)具有较好的强韧性匹配,在实际工程应用中,保障焊接接头的低温冲击韧性一直是压力容器制造过程中的难题之一。对于实际的焊接接头,最薄弱区域的确定以及最薄弱区域的影响对焊接接头的表征具有重要的意义。通过将夏比V型缺口开在母材、焊缝、热影响区不同位置处,系统研究了08Ni3DR压力容器钢焊接接头的组织和韧性。结果表明:焊接接头韧性最薄弱区域为粗晶热影响区,其粗晶热影响区的显微组织为粗大的粒状贝氏体和板条贝氏体组成的复合组织。粗晶热影响区宽度在缺口尖端前沿所占比例越高,试样的冲击吸收能量越低。当粗晶热影响区宽度所占比例达到100%时,冲击吸收能量为27 J,相比于母材冲击韧性损失高达90.7%。以上两个方面充分体现出焊接接头最薄弱区域对冲击韧性有很大的影响。 相似文献
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超低碳QT钢焊接二次热循环的组织转变与局部脆化 总被引:3,自引:0,他引:3
采用焊接热模拟实验及透射电镜分析技术研究了一种超低碳QT钢在多道焊接二次热循环过程中的组织转变与韧性间的关系,结果表明,由于在一次焊接热循环过程中的晶粒粗化和未回火马氏体的形成,使得粗晶我的韧性明显降低,在多道焊的二次热物质 时,实验钢不存在临界粗晶区局部脆化现象,但表现为亚临界粗晶区局部脆化,引起亚临界粗晶区局部脆化的原因是碳化物的析出粗化和残余奥氏体的热失稳分解。 相似文献
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利用Gleeble-3500热模拟试验机模拟粗晶热影响区的焊接热循环,研究了热输入对欧标低合金结构钢粗晶热影响区晶粒长大、硬度及韧性和组织的影响。结果表明,随着峰值加热温度的提高和高温停留时间的延长,奥氏体晶粒将发生不同程度的长大,粗晶热影响区的最高硬度也逐渐提高;同时随着t_(8/5)的延长,粗晶热影响区的组织将由少量低碳马氏体、针状铁素体以及粒状贝氏体和大量块状铁素体组织,逐渐转化为大量侧板条贝氏体、粒状贝氏体以及粗大长条状M-A组元,甚至出现一定数量的上贝氏体,使得粗晶热影响区的低温冲击韧度急剧下降,由低温韧性断裂转化为低温脆性断裂。 相似文献
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热输入对WEL—TEN780A高强钢焊接热影响区断裂性能和组织的影响 总被引:1,自引:0,他引:1
研究了焊接热输入对WEL-TEN780A高强度钢热影响区断裂性能的影响。结果表明,通过控制焊接热输入可以获得理想的焊接热影响区断裂性能。 相似文献
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X.J. Di X. An D.P. Wang X.J. Guo Z.K. Xue 《Science & Technology of Welding & Joining》2013,18(5):366-373
The inter-critically reheated coarse-grained heat-affected zone (ICCGHAZ) of X70 pipeline steel with different second peak temperature and heat input was simulated in this study by means of Gleeble3500 simulator. The volume fraction, size, shape and distribution of martensite–austenite (M–A) constituent were analysed. The toughness of ICCGHAZ and corresponding fractographs were examined. The results showed that the distribution of M–A was strongly influenced by second peak temperature, and M–A constituent with necklace structure at lower second peak temperature led to worse toughness. The volume fraction and size of M–A were strongly affected by heat input, the volume fraction of M–A constituent increased with the increase of heat input; the volume fraction and size of M–A were key factors of toughness deterioration; the interfacial energies and the initiation of crack were related to the shape of M–A constituent. 相似文献
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Jae-il Jang Young-chul Yang Woo-sik Kim Dongil Kwon 《Metals and Materials International》1997,3(4):230-238
As the first step of the study for the safety performance of LNG storage tank based on the concept of fitness-for-purpose,
the change of cryogenic toughness within the X-grooved weld HAZ (heat-affected zone) of SMA (shielded metal arc)-welded QLT
(quenching, lamellarizing, and tempering)-processed 9% Ni steels, was investigated qualitatively and quantitatively. In general,
CTOD (crack tip opening displacement) test is widely used to determine the fracture toughness of steel weldments. But there
is no standard or draft for evaluating the toughness of thick weldment with X-groove such as in this case. Therefore, in this
study, modified CTOD testing method for fatigue precracking. calculation of CTOD, examination of fractured specimen was proposed
and used. And the results of modified test were compared with those of conventional CTOD test and Charpy V-notch impact test.
In addition, the relationship between the fracture toughness and microstructure was analyzed by OM, SEM and XRD. The cryogenic
toughness in HAZ decreased as the evaluated region approached the fusion line from base metal. The decrease in toughness was
apparently caused by the reduction of the retained austenite content and the absence of grain refinement effect in the coarse-grained
zone in HAZ. The austenite reduction resulted from the decrease in nucleation sites for α’γ reverse transformation due to
the increase in fraction of coarse-grained zone within HAZ. More complex thermal cycles in the mixed zone of weld metal and
base metal caused the poor stability of retained austenite in the zone by the redistribution of alloying element in retained
austenite. Due to this reason, the toughness drop with decreasing test temperature in F.L. (fusion line)-F.L.+3 mm was larger
than that in F.L.+5 mm and F.L.+7 mm. 相似文献
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大线能量焊接DH36钢焊接热影响区组织与性能研究 总被引:1,自引:0,他引:1
利用双丝埋弧焊接试验,对比分析了传统DH36钢和大线能量焊接DH36船板钢焊接热影响区的组织与性能。结果表明,利用新型的Ti处理技术生产的大线能量DH36钢母材具有良好的强韧性和大线能量焊接性。经大线能量(100 kJ/cm)焊接后,传统DH36钢焊接热影响区低温韧性显著降低,不能满足指标要求(34 J)。大线能量DH36船板钢在50 kJ/cm和100 kJ/cm热输入焊接时均表现出良好的低温韧性,-20℃冲击功大于100 J。同传统的DH36钢相比,大线能量DH36钢焊接接头出现了软化区,但接头强度并未显著下降。总体上大线能量焊接DH36钢优越性在于:大线能量焊接时,焊接热影响区主要得到大量交错排列的晶内针状铁素体组织,热影响区硬度降低,低温韧性显著提高。 相似文献
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The temper-bead and the conventional weaving, multipass welding procedures have been developed to eliminate postweld heat
treatment (PWHT) of creep resistant 2.25Cr-1Mo steel. Both procedures aim to refine and temper the heat-affected zone (HAZ).
The temper-bead procedure resulted in a martensitic HAZ and a homogeneous fine-grain size. Hardness was not decreased by high
heat input weaving fillout passes. Upper bainite developed in the conventional weaving HAZ, although grain refinement was
inhomogeneous and some martensite was present. However, the conventional weaving procedure appears to produce a lower as-welded
hardness than the temper-bead procedure.
The carbides within the temper-bead HAZ aged more rapidly than those in the conventional weaving HAZ as a result of the initial
martensitic temper-bead HAZ microstructure. Previous work indicated that the temper-bead HAZ toughness decreased after 1000
h of tempering at 538°C. This correlated with the coarsening and the agglomeration of the carbides.
The maximum hardness occurred within the as-welded coarse-grained HAZ. The PWHT resulted in the greatest decrease in hardness
and also reduced hardness variability throughout the HAZ. The hardness decreased to postweld heat-treated values after approximately
1000 h at 538°C and softening was associated with the precipitation and coarsening of acicular carbides and the development
of coarse grain-boundary carbides. 相似文献