Effect of Cu in electroless Ni–Cu–P coating on passivation process

Electroless Ni–P and Ni–Cu–P coatings were passivated by chromate conversion treatment respectively. The anticorrosive performances of passivated coatings were investigated by potentiodynamic polarization and electrochemical impedance spectroscopy measurements. The passivated Ni–Cu–P coating exhibited a high corrosion resistance with the i_corr of 0.236 μA/cm,² while the value of passivated Ni–P coating was only 1.030 μA/cm,² indicating the passive film could improve the corrosion resistance of Ni–Cu–P coating to a significant extent. High‐resolution X‐ray photoelectron spectroscopy was used to determine the chemical states of elements detected in the passive film. Compared with passivated Ni–P coating, the passive film on Ni–Cu–P coating exhibited a higher ratio of Cr₂O₃ to Cr(OH)₃ with the value of 72:28, which was the main factor for passivated Ni–Cu–P coating showing excellent corrosion resistance. The effect of Cu in electroless Ni–Cu–P coating on passivation process was discussed by the contrast experiment. Copyright © 2016 John Wiley & Sons, Ltd.     

聚苯硫醚/聚四氟乙烯复合涂层研究进展

聚苯硫醚、聚四氟乙烯均是耐高温、耐腐蚀的树脂,同时聚四氟乙烯有极低表面能,而聚苯硫醚与金属有良好结合力,结合二者的优点,有望制备出集合耐腐蚀、耐高温、超疏水等优异性能为一体的功能涂层,因此以聚苯硫醚、聚四氟乙烯为主要原料的复合涂料自1992年以来便倍受关注。本文从聚苯硫醚、聚四氟乙烯各自的性能出发,综述了聚苯硫醚/聚四氟乙烯复合涂层三种不同制备工艺:分层涂覆、共混涂覆、梯度涂覆;详细说明了涂层的五大优异性能:耐腐蚀性、超疏水性能、阻垢性能、耐高温性以及耐磨性能,最后本文还描述了聚苯硫醚/聚四氟乙烯复合涂层的广阔应用前景。     

Process aspects of electroless deposition for nickel–zinc–phosphorous alloys

Electroless deposition of Ni–Zn–P thin film was considered as a barrier film on a galvanic Zn or Ni–Zn sacrificial layer in a multicomponent corrosion protective coating on steel. The incorporation of zinc on the chemical composition of electroless Ni–Zn–P coating was studied. The effect of operating conditions such as temperature, pH value and concentration of zinc sulphate was investigated. Some physical characteristics such as morphology, structure, corrosion properties of Ni–Zn–P coatings were assessed in parallel with those of Ni–P. Inclusion of Zn to Ni–P is accompanied by the transformation of the coating structure from amorphous to crystalline. The effect of adding nonionic surfactant to the plating solution on the composition and surface morphologies was also investigated. The results indicate that nonionic surfactant has no effect on the Zn % in the deposit layer, but it affects the surface morphology and improves the corrosion resistance of Ni–Zn–P layers. Copyright © 2005 John Wiley & Sons, Ltd.     

Zn–HA–TiO2 nanocomposite coatings electrodeposited on a NiTi shape memory alloy

In this work, zinc–hydroxyapatite (Zn–HA) and zinc–hydroxyapatite–titania (Zn–HA–TiO₂) nanocomposite coatings were electrodeposited onto a NiTi shape memory alloy, using a chloride zinc plating bath. The structure of the composite coatings was characterized by X‐ray diffraction, scanning electron microscopy and high‐resolution transmission electron microscopy. According to the results, the Zn–HA–TiO₂ coating exhibited a plate‐like surface morphology, where the addition of the nanoparticles caused to an increase in roughness. It was also found that due to applying a proper stirring procedure during co‐deposition, a homogenous dispersion of the nanoparticles in the coatings was achieved. Also, the addition of the TiO₂ nanoparticles to the Zn–HA–TiO₂ coating enhanced the microhardness and wear resistance. Copyright © 2014 John Wiley & Sons, Ltd.     

Preparation and properties of Ni–Co–P/nano‐sized Si3N4 electroless composite coatings

Ni–Co–P/nano‐sized Si₃N₄ composite coating was successfully fabricated on aluminum alloys by electroless plating in this work. The surface and cross‐sectional morphologies, composition, microstructure, microhardness, friction and wear behavior of deposits were investigated with SEM, EDS, XRD, Vickers hardness and high‐speed reciprocating friction, respectively. It was found that a Ni–Co–P/nano‐sized Si₃N₄ composite coating on aluminum alloy substrate is uniform and compact. The existence of nano‐sized Si₃N₄ particles in the Ni–Co–P alloy matrix causes a rougher surface with a granular appearance, and increases the microhardness but decreases the friction coefficients and wear rate of electroless coatings. Meanwhile, the effects of heat treatment at 200, 300, 400 and 500 °C for 1 h on the hardness and tribological properties were researched. It is revealed that both of the microhardness and tribological properties of Ni–Co–P coatings and Ni–Co–P/Si₃N₄ composite coatings increase with the increase of heating temperature in the range of 200–400 °C, but show different behavior for the two coatings after annealing at 500 °C. Copyright © 2011 John Wiley & Sons, Ltd.     

Growth feature of PTFE coatings on rubber substrate by low‐energy electron beam dispersion

Polytetrafluoroethylene (PTFE) coatings were prepared on Si and acrylonitrile‐butadiene rubber substrates by low‐energy electron beam dispersion. The effects of substrate nature, distance of target to substrate (d_ts) and coatings thickness on the surface morphology, structure, and tribological properties of the coatings were investigated. The results showed that substrate nature affects the shape and size distribution of surface conglomerations of PTFE coatings due to the interaction process of active dispersion particles with underlying polymer layer. Surface energy of PTFE coatings decreases first with the coatings thickness increases to 1.25 µm and then slowly increases with the thickness. Structure defects (pore, interstice, and so on) in the coatings increase with the thickness increases but reduce significantly with the d_ts increases. PTFE coating prepared at the d_ts of 20 cm had a higher intensity of the amorphous absorption bands. Friction experiment indicated that the destroyed area of the coatings in the friction region decreases with increases the coatings thickness but increases with the d_ts. The rubber modified by PTFE coatings with spherical structure possesses a higher stability in the friction process and a lower coefficient of friction. Copyright © 2015 John Wiley & Sons, Ltd.     

Electrochemical characteristics and interfacial contact resistance of Ni-P/TiN/PTFE coatings on Ti bipolar plates

The Ni-P/TiN/PTFE (poly tetra fluoroethylene) composite coatings were prepared by electroless plating method on Ti plate, which was used as bipolar plates of proton exchange membrane fuel cells (PEMFCs). The morphology, crystallographic texture, electrochemical corrosion, contact resistance, and hydrophobic property of the Ti bipolar plates with coatings were investigated. The results revealed that Ni-P/TiN/PTFE coating had a dense surface morphology, uniform distribution of composite particles. Ti with coating showed 0.48 μA cm² of corrosion current in the simulated solution of PEMFCs and 6 mΩ cm² of interfacial contact resistance (ICR). The hydrophobicity test showed that the coating interface was flat and the wetting angle was 112.4°. In conclusion, The Ni-P/TiN/PTFE composite coatings exhibit superior improvement in corrosion resistance, interface hydrophobicity, and conductivity to Ni-P, Ni-P/TiN, and Ni-P/PTFE coatings. The Ni-P/TiN/PTFE coating was suited for bipolar plate surface modification of bipolar plates.     

The oxidation‐treated interface on tribological properties of carbon fibers‐reinforced PTFE composite under oil‐lubricated condition

The effect of air oxidation and ozone surface treatment of carbon fibers (CF) on tribological properties of CF reinforced polytetrafluoroethylene (PTFE) composites under oil‐lubricated condition was investigated. Experimental results revealed that ozone treated CF reinforced PTFE (CF–PTFE) composite had the lowest friction coefficient and wear under various applied loads and sliding speeds compared with untreated and air‐oxidated composites. X‐ray photoelectron spectroscopy (XPS) study of carbon fiber surface showed that, after ozone treatment, oxygen concentration was obviously increased, and the amount of oxygen‐containing groups on CF surfaces was largely increased. The increase in the amount of oxygen‐containing groups enhanced interfacial adhesion between CF and PTFE matrix. With strong interfacial adhesion of the composite, stress could be effectively transmitted to carbon fibers; carbon fibers were strongly bonded with PTFE matrix and large scale rubbing‐off of PTFE was prevented, therefore, the tribological properties of the composite were improved. Copyright © 2009 John Wiley & Sons, Ltd.     

Enhanced corrosion and wear resistance of Zn–Ni/Cu–Al2O3 composite coating prepared by cold spray

Journal of Solid State Electrochemistry - In order to improve the cathodic protection and wear resistance of cold spraying Zn-based coatings, Zn–Ni/Cu–Al2O3 composite coating was...     

Synthesis and performance of electroless Ni–P–TiCN composite coatings on Al substrate

Electroless Ni–P and Ni–P–TiCN composite coatings have been deposited successfully on Al substrates. Scanning electron microscopy (SEM) and energy dispersive X‐ray (EDX) techniques were applied to study the surface morphology and the chemical composition of the deposited films. Moreover, X‐ray diffraction (XRD) proved that Ni–P and Ni–P–TiCN deposits have amorphous structures. The properties of Ni–P–TiCN/Al composite films such as hardness, corrosion resistance and electrocatalytic activity were examined and compared with that of Ni–P/Al film. The results of hardness measurements reveal that the presence of TiCN particles with Ni–P matrix improves its hardness. Additionally, the performance against corrosion was examined using Tafel lines and electrochemical impedance spectroscopy techniques in both of 0.6 M NaCl and a mixture of 0.5 M H₂SO₄ with 2 ppm HF solutions. The results indicate that the incorporation of high dispersed TiCN particles into Ni–P matrix led to a positive shift of the corrosion potential and an increase in the corrosion resistance for all aluminum substrates after their coating with Ni–P–TiCN. In addition, Ni–P–TiCN/Al electrodes showed a higher electrochemical catalytic activity and stability toward methanol oxidation in 0.5 M NaOH solution compared with that of Ni–P/Al. Copyright © 2014 John Wiley & Sons, Ltd.     

Tribological behavior of polyurethane-based composite coating reinforced with TiO2 nanotubes

The unmodified and hexamethylene diisocyanate (HDI) modified TiO₂ nanotubes, were used for fabricating TiO₂ nanotubes (TiNTs)/polyurethane (PU) composite coating. The effects of applied load and sliding speed on the tribological behavior of the composite coating were investigated using a block-on-ring wear tester. Compared to the TiO₂ nanotubes filled PU composite coating, the HDI modified TiO₂ nanotubes (TiNTs-HDI) filled one had the lower friction coefficient and higher wear life under various applied loads and sliding speed. Scanning electron microscope (SEM) investigation showed that the TiNTs-HDI filled PU coating had smooth worn surface under given applied load and sliding speed, and a continuous and uniform transfer film formed on the surface of the counterpart ring, which helped to reduce the wear of the coating. The improvement in the tribological properties of TiNTs-HDI/PU composite coating might due to an improvement in interfacial adhesion between TiNTs and PU after HDI treatment. The strong interfacial coupling of the composite coating made TiNTs-HDI not easy to detach from the PU matrix, and prevented the rubbing-off of PU composite coating, accordingly improved the friction and wear properties of the composite coating.     

Surface-modified carbon nanotubes and the effect of their addition on the tribological behavior of a polyurethane coating

The toluene-2,4-diisocyanate (TDI) treatment was used to bind isocyanate functional groups (OCN-) on the surface of multi-walled carbon nanotubes (MWCNTs), after which the TDI modified MWCNTs and unmodified MWCNTs were added to the polyurethane (PU) to produce composite coatings with improved wear properties. When the modified MWCNTs were added to the PU binder, the grafting TDI can take part in the curing of the PU binder so that chemical bonding was established between the MWCNTs and the matrix. Friction and wear tests indicated that modified MWCNT reinforced PU composite coating has the highest coefficient of friction and the highest wear resistance of the examined composite coating. Furthermore, the effects of sliding speed and applied load on the friction and wear behavior of the PU coating filled with MWCNTs or MWCNTs-TDI were also studied. The results showed that the coefficient of friction decreased with increasing sliding speed and applied load, and the anti-wear behavior of the PU coating filled with MWCNTs-TDI was the best under 320 N at a speed of 3.0 m s⁻¹.     

Corrosion behavior of electroless Ni–P/TiO2 nanocomposite coatings

Composite Ni–P/nano‐TiO₂ coatings were prepared by simultaneous electroless deposition of Ni–P and nano‐TiO₂ on a low carbon steel substrate. The deposition was carried out from stirred solutions containing suspended nano‐TiO₂ particles. The Ni–P and Ni–P/nano‐TiO₂ coatings before and after heat treatment were characterized by X‐ray diffraction, scanning electron microscopy and energy dispersive X‐ray spectroscopy. The micro‐structural morphologies of the coatings significantly varied with the nano‐TiO₂ content. The corrosion resistance of as‐plated and heat‐treated Ni–P and Ni–P/nano‐TiO₂ coatings was investigated by anodic polarization, Tafel plots and electrochemical impedance spectroscopic (EIS) studies in 3.5% NaCl solution. Ni–P/nano‐TiO₂ coating exhibited superior corrosion resistance over Ni–P coating. Copyright © 2015 John Wiley & Sons, Ltd.     

Preparation of NiCrBSi‐WC brazed coating and its microstructure characteristics

WC–Ni composite coatings were developed by the powder cloth and the vacuum brazing technology. The wear resistance and the corrosion resistance of the brazed WC–Ni coatings were investigated. The peeling coating samples were prepared by using solder mask during brazing. The microstructures for the powder cloth and for the brazed coatings were characterized by scanning electron microscopy. The distribution of elements in the different area of the brazed coatings was determined by energy dispersive X‐ray maps. It shows that the segregation of chromium carbides occurs during brazing. Apart from penetrating into the interspaces of WC particles, the Ni‐based filler can also infiltrate and spread on the substrate surface. Copyright © 2012 John Wiley & Sons, Ltd.     

Surface characteristics and wetting properties of sol–gel coated base paper

Two hybrid coatings synthesized by using alkoxysilanes as precursors in a sol–gel process, differing from each other in terms of the organic components in alkoxysilanes, have been developed to improve the water repellent properties of base paper. The sol–gel‐coated base paper samples were characterized by scanning electron microscopy, atomic force microscopy, confocal laser scanning microscopy, X‐ray photoelectron spectroscopy, time‐of‐flight secondary ion mass spectrometry, and contact angle measurements. The sol–gel coatings were found to clearly change the surface properties of base paper. Thin coating layers were formed on base paper surfaces. The topographical data indicated the formation of discontinuous thin films; the time‐of‐flight secondary ion mass spectrometry analyses confirmed that the coatings were covering the fibres but only partially covered the fibre–fibre intersections. Water and the subsequent heat treatment used as a reference treatment reduced the surface roughness and porosity and slightly changed the surface chemistry of the base paper. The wettability and absorptivity of base paper was clearly reduced by the applied coatings. Copyright © 2011 John Wiley & Sons, Ltd.     

Sulfur Encapsulated in a TiO2‐Anchored Hollow Carbon Nanofiber Hybrid Nanostructure for Lithium–Sulfur Batteries

A hollow carbon nanofiber hybrid nanostructure anchored with titanium dioxide (HCNF@TiO₂) was prepared as a matrix for effective trapping of sulfur and polysulfides as a cathode material for Li–S batteries. The synthesized composites were characterized and examined by X‐ray diffraction, nitrogen adsorption–desorption measurements, field‐emission scanning electron microscopy, scanning transmission electron microscopy, and electrochemical methods such as galvanostatic charge/discharge, rate performance, and electrochemical impedance spectroscopy tests. The obtained HCNF@TiO₂–S composite showed a clear core–shell structure with TiO₂ nanoparticles coating the surface of the HCNF and sulfur homogeneously distributed in the coating layer. The HCNF@TiO₂–S composite exhibited much better electrochemical performance than the HCNF–S composite, which delivered an initial discharge capacity of 1040 mA h g^?1 and maintained 650 mAh g^?1 after 200 cycles at a 0.5 C rate. The improvements of electrochemical performances might be attributed to the unique hybrid nanostructure of HCNF@TiO₂ and good dispersion of sulfur in the HCNF@TiO₂–S composite.     

Study on corrosion resistance of electroplating zinc–nickel alloy coatings

Electrodeposited zinc–nickel alloy coatings have been widely adopted for surface treatment of automobile body steel sheet for high corrosion resistance. The corrosion behavior of the coatings has been related with the components of nickel, and the zinc–nickel alloy passive coatings have much higher corrosion resistance than that of zinc–nickel alloy coatings. In the present paper, the corrosion resistance behavior of the zinc–nickel alloy coatings obtained by new process and formulation has been studied by means of the electrochemistry test and neutral salt spray test. And it is discovered that the properties of corrosion resistance of zinc–nickel alloy passive coatings were better than that of zinc passive coatings, Cadmium passive coatings and alloys of electrodeposited cadmium–titanium. The components of corrosion productions, in terms of X‐ray diffraction (XRD), are mainly ZnO, ZnCl₂ · 4Zn(OH)₂ and small quantity of 2ZnCO₃· 3Zn(OH)₂. The component of zinc–nickel alloy coatings has been investigated with Glow Discharge Optical Emission Spectrometry (GDA‐750). And it is found that as the thickness of zinc–nickel alloy coatings increases, the component of zinc increases from beginning to end, but the peak value of nickel appears and an enrichment of nickel in the coatings comes into being. Because the electrodeposited zinc–nickel alloy coatings exhibit different alloy phases as a function of their alloy composition, in this paper, the crystal structure changing with the different component of nickel has been studied in terms of XRD. The result shows that electrodeposited zinc–nickel alloy has different phases: α‐phase, a solid solution of zinc in nickel with an equilibrium solubility of about more than 79% nickel; γ‐phase, an intermediate phase with a composition Ni₅Zn₂₁; η‐phase, a solid solution of nickel in zinc with less than 5% nickel; and δ‐phase (Ni₃Zn₂₂) appeared from η‐phase to α‐phase with increasing content of nickel. Copyright © 2009 John Wiley & Sons, Ltd.     

Carbon Nanotube‐Directed Polytetrafluoroethylene Crystal Growth via Initiated Chemical Vapor Deposition

Initiated chemical vapor deposition (iCVD) has been shown to be suitable for blanketing surfaces with thin polymer coatings of ≈1–2 nm and greater. In this work, iCVD coatings of polytetrafluoroethylene (PTFE) deposited on carbon nanotube (CNT)‐based surfaces show CNT‐templated PTFE single crystal growth. While the coating forms disoriented agglomerates when deposited on an amorphous carbon background, “shish‐kebab” structures are observed when grown on single‐walled carbon nanotubes (SWCNT) as well as CNT buckypaper. It is shown that the shish‐kebab structure is composed of PTFE lamellae arranged with the chain backbones running parallel to the SWCNT axis. This result allows one to control not only the surface chemistry using PTFE but also the coating surface topology.     

Transparent hydrophobic and superhydrophobic coatings fabricated using polyamide 12–SiO2 nanocomposite

Optically transparent hydrophobic and superhydrophobic coatings have been prepared using polyamide 12–SiO₂ nanocomposite (NC) on glass substrates by the spin‐coating method. The coatings have been optimized for their hydrophobicity and transparency. The transformation from hydrophobic to superhydrophobic is achieved with increase in roughness (R_a) which increases with SiO₂ content. These coatings are highly transparent in the entire visible region (400–800 nm). The influence of layer thickness on water contact angle (WCA) and optical transmittance of the coatings has been studied. Field emission scanning electron micrograph (FESEM) shows the presence of SiO₂ nanoparticles covered with polyamide homogenously on the surface and the particles are aggregated to form a rough structure. X‐ray diffraction (XRD) patterns show that the polyamide losses its crystalline structure in the composite. The preparation procedure reported here is simple and eco‐friendly. The dual nature of the coatings, that is, high transparency and superhydrophobicity in the entire visible region suggests for its potential usage in self‐cleanings, wind screen and optoelectronic applications. Copyright © 2016 John Wiley & Sons, Ltd.     

Mechanical and electrical response variation of the polyurethane–tin oxide–carbon nanotube composite microfiber depending on the chemical solution

Toward the goal of smart sensor systems for wearable electronics, polymer microfiber‐based free‐standing sensors benefit from excellent flexibility, decent ductility, and easy wearability in comparison with thin‐film‐based sensing devices. Herein, we report a hydrophobic and conducting single‐strand microfiber‐based liquid‐phase chemical sensor consisting of polyurethane (PU), tin oxide (SnO₂), and carbon nanotube (CNT) composites with applying a (1H,1H,2H,2H‐heptadecafluorodec‐1‐yl) phosphonic acid (HDF‐PA)‐based self‐assembled monolayer. The free‐standing HDF‐PA‐treated PU–SnO₂–CNT composite microfiber showing selective filtering properties with the repellency of water and the penetration of an organic solvent is electrically and mechanically characterized. Finally, the single‐strand HDF‐PA‐treated PU–SnO₂–CNT composite microfiber‐based chemical sensor, which shows excellent mechanical properties and aqueous stability, is demonstrated to detect the presence of a chemical in pure water or counterfeit gasoline in pure gasoline by observing mechanical changes, especially variations in the length and diameter of the fiber, and monitoring the electrical resistance change. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019 , 57, 495–502