CeO_2添加剂对Cr_2O_3涂层组织和抗热震性的影响

本文在 Cr2 O3陶瓷材料中添加不同含量的 Ce O2 ,探讨了 Ce O2 对等离子喷涂 Cr2 O3涂层组织和抗热震性的影响。研究结果表明 ,加入 3.0 % Ce O2 可降低涂层中的孔隙率和空洞尺寸 ,减少涂层内应力在孔隙边缘的应力集中 ,从而提高 Cr2 O3涂层的抗热震性。陶瓷涂层的热震失效是由于涂层在循环加热和冷却过程中 ,涂层内产生循环热应力 ,导致涂层发生热疲劳失效     

CeO2对不锈钢基SiO2-BaO-Al2O3-Cr2O3陶瓷涂层性能的影响

采用高温熔烧法于1Cr18Ni9Ti不锈钢基材表面制备掺CeO2的SiO2-BaO-Al2O3-Cr2O3陶瓷涂层,研究了不同含量CeO2对涂层的抗氧化性、抗热震性和硬度的影响。研究结果表明,含CeO2的不锈钢基SiO2-BaO-Al2O3-Cr2O3陶瓷涂层能有效阻止不锈钢基体的氧化增重,提高涂层的抗热震性能及硬度。本实验条件下,CeO2含量2.8%时,涂层具有最好的抗氧化性能和抗热震性能。     

Al2O3 含量对 YSZ 热障涂层性能的影响

Al_2O_3等氧化物对YSZ热障涂层的高温使用性能有一定的影响。本文用HVOF喷涂Ni Co Cr Al Y合金粘结层,APS喷涂YSZ陶瓷面层,制备了Al_2O_3含量为0.01~0.64wt%的YSZ涂层。比较了不同Al_2O_3含量的YSZ涂层在1100℃下的热震性能和抗烧结性能,并探讨Al_2O_3对涂层的影响机理。结果表明相较于高纯YSZ涂层,随着涂层中Al_2O_3含量升高,涂层的抗热震性能降低,且Al_2O_3促进YSZ涂层的烧结。Al_2O_3含量在小于0.01wt%-0.12wt%区间内时,对涂层抗热震和抗烧结性能有显著影响,含量继续增加至0.64%时,对性能影响减缓。显微组织观察与EDS检测结果表明涂层中Al_2O_3并未在熔融颗粒界面处偏聚,但在颗粒内部有局部偏析。由此推测,含Al_2O_3的YSZ涂层热震失效的原因可能是Al_2O_3在YSZ颗粒内部偏析,并影响涂层的烧结性能,导致裂纹容易萌生和扩展。     

等离子喷涂CeO2改性La2Zr2O7纳米热障涂层高温性能研究

研究了不同Ce掺杂量对La2Zr2O7相结构稳定性的影响,确定了Ce原子掺杂量为5.45％的CeO2改性La2Zr2O7涂层（CLZ）.研究了采用大气等离子喷涂制备的涂层与原始粉末化学成分计量比偏离情况.经共沉淀制粉、喷雾干燥团聚造粒、大气等离子喷涂制备了Ce原子掺杂量为5.45％的新型纳米CLZ热障涂层,研究了涂层的长期组织结构稳定性、抗热震性以及失效机制.结果表明,CLZ涂层具有良好的长期组织结构稳定性,涂层在1150℃下热震循环寿命达到26次.涂层失效主要以层状撕裂为主.陶瓷层和粘结层热膨胀不匹配、粘结层发生氧化可能是导致CLZ涂层热震失效的主要原因.     

不同显微结构 Yb2Si2O7 环境障涂层的抗热震性能研究

采用低压等离子喷涂工艺 (LPPS) 在 SiCf/SiC 复合材料表面依次制备了 Si 底层、 Mullite 中间层和 Yb2Si2O7 面层的环境障涂层。 通过不同的喷涂参数分别制备出层状结构和层柱混合结构的 Yb2Si2O7 面层, 并考察面层结构 对环境障涂层抗热震性能的影响。 结果表明, 所制备的两种面层涂层均具有孔隙率低、 界面结合紧密的特点, 层柱 混合结构的面层中柱状结构为 Yb2Si2O7 气化所形成, 而层状结构为液相沉积所形成。 X 射线衍射分析结果显示, 层状涂层结晶良好, 而层柱混合结构涂层中存在大量的非晶态。 对非晶态进行热处理可得到结晶完全的层柱混合 结构涂层。 热震实验结果表明, 层状涂层经 355 次热震后脱落面积很小, 表现出良好的抗热震性能。 相比之下, 非晶态层柱混合结构涂层经热震 3 次后即出现脱落, 经 155 次热震后脱落面积达到 5%, 抗热震性能较差。 晶态 的层柱混合结构涂层经热震 20 次后出现脱落, 随后脱落速度减缓, 但到第 40 次热震时, 涂层大块脱落加速失效。     

The Effects of Ce on Hot Corrosion of Iron-based Alloys

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Influence of Nanometric Ceria Coating on Oxidation Behavior of Chromium at 900 ℃

Isothermal and cyclic oxidation behaviors of chromium samples with and without nanometric CeO2 coating were studied at 900 ℃ in air. Scanning electron microscopy (SEM), transmission electron microscopy (TEM), and high-resolution electron microscopy (HREM) were used to examine the morphology and microstructure of the oxide film. It was found that ceria coating greatly improved the oxidation resistance of Cr both in isothermal and cyclic oxidizing experiments. Acoustic emission (AE) technique was used in situ to monitor the cracking and spalling of oxide film, and AE signals were analyzed in time-domain and number-domain according to related oxide fracture model. Laser Raman spectrometer was also used to study the stress of oxide film formed on Cr with and without ceria. The improvement in oxidation resistance of chromium is believed mainly due to that ceria greatly reduced the growth speed and grain size of Cr2O3. This fine-grained Cr2O3 oxide film might have better high temperature plasticity and could relieve parts of the compressive stress by means of creeping and maintained ridge character and relatively lower level of internal stress. Meanwhile, ceria application reduced the size and number of interfacial defects, remarkably enhanced the adhesive property of Cr2O3 oxide scale formed on Cr substrate.     

铈锆酸镧涂层高温时效行为和热震性能研究

采用等离子喷涂制备了铈锆酸镧涂层,采用扫描电子显微镜(SEM)、X射线衍射分析(XRD)、图像分析法等研究了喷涂功率对沉积态涂层表面和截面微观结构、孔隙率等的影响规律,研究了涂层在1200℃、1300℃高温100h时效下相稳定性、微观结构、孔隙率的变化,比较了不同喷涂功率涂层的抗热震性能。研究结果表明:随着等离子喷涂功率的增加,喷涂过程中半熔融颗粒比例减小,涂层的孔隙率减小。涂层经1200℃、1300℃高温保温100 h后仍然具有单一的烧绿石结构,随着热处理温度升高,涂层孔隙率减小。研究了不同功率喷涂的涂层从1250℃到冷水中的热震行为,失效机制分析表明:陶瓷层与粘结层热应力不匹配造成陶瓷层底部产生裂纹是导致涂层失效的主要方式。     

Effects of Doping CeO2, Er2O3 on Properties of TiO2-SiO2 Ceramics for Catalyst Supporter of deNOx

Effects of doping CeO2 and Er2O3 on the mechanical strength, thermal expansion coefficient, sintering temperature of TiO2-SiO2 ceramics were investigated. The experimental results and the microscopic analysis of SEM, XRD, TG-DSC, FT-IR and TEM show that adding CeO2 and Er2O3 into TiO2-SiO2 ceramics can prohibit the growth of its crystal grains, make their size uniform and form them into a dense structure, which finally enhance its mechanical behaviors, and the lower thermal expansion coefficient that leads to an excellent property of thermal shock resistance. After the reforming TiO2-SiO2 ceramics doped by CeO2 was sintered at 1380 ℃, the bending strength reached to 83 MPa, and the thermal expansion coefficient was 9.8×10-6/℃ within the temperature range of 25～800 ℃, which provides a promising basis of making equipped honeycomb catalyst of deNOx.     

Influence of Nanometric Ceria Sol-gel Coating on Oxidation Behavior of Chromium at 1000℃

 Isothermal oxidation behavior of chromium with and without nanometric sol-gel CeO2 coating is studied at 1000℃ in air. Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) are used to examine the surface morphology and microstructure of their oxide films. It is found that ceria coating greatly improves the anti-oxidation property of chromium. Laser Raman spectrometer and X-ray diffraction spectrometer (XRD) are also used to study the stress level in oxide films formed on ceria-coated and ceria-free Cr. Secondary ion massive spectrum (SIMS) is used to examine Cr, O and Ce element distribution in depth in oxide films. Results show that nano-ceria application greatly reduces the growing speed and grain size of Cr2O3 film, and his fine grain-sized Cr2O3 film probably has better high temperature plasticity, i.e. oxide film relieves part of the compressive stress by means of creeping. Meanwhile, CeO2 changes the oxide film growing mechanism from predominant cation outward diffusion to anion inward diffusion. XRD and Raman testing results both show the stress declination effect due to nano-CeO2 application, and their discrepancy is analyzed concerning to the rare earth effect.     

Effects of Y2O3 on Thermal Shock of Al2O3／TiCN Composites

Advancedstructuralceramics ,suchasoxides ,nitridesandcarbides ,havebecomepreferredrefracto rymaterialsforaviation ,spaceflight ,energyandmet allurgybecauseoftheirchemicalstability ,creepresis tanceandhightemperaturestrength .Buttheyareaf fectedgreatlybyte…     

Effects of incorporation of micro and nano Al2O3 layers on thermal shock behaviour of YSZ thermal barrier coatings

In the present paper, thermal shock behaviour of usual YSZ and layered composite TBCs was evaluated. The layered composite TBCs used in this study were YSZ/micro Al₂O₃ and YSZ/nano Al₂O₃ in which Al₂O₃ was as a topcoat on the YSZ layer. In addition, coating microstructures were investigated using scanning electron microscope; EDS and X-ray diffraction techniques before and after thermal shock test. The results showed that incorporation of a nano Al₂O₃ oxygen barrier layer caused better thermal shock resistance, while micro Al₂O₃ layer on the top of YSZ sample resulted in sooner coating failure, compared to the usual TBC coating. Also, the thermal shock behaviour and failure mechanism of mentioned coatings were investigated.     

大型船舶柴油机气缸套再制造中涂层设计及性能研究

针对大型船舶柴油机气缸套内壁的失效机理,本文设计及制备了3Cr13高速电弧喷涂层、NiCr-Cr3C2及NiWC25亚音速火焰喷涂层。分析了不同涂层的性能,重点探讨了涂层磨损机理。研究表明:3Cr13涂层相对另两种涂层组织致密,结合强度及显微硬度高、抗热震性能及耐磨性优异,能达到气缸套内孔尺寸修复与强化的双重作用,可望广泛应用于大型船舶柴油机气缸套的再制造中。     

粘结底层对氧化钇稳定的氧化锆涂层抗热震性能的影响

采用大气等离子喷涂设备,在316不锈钢基体上喷涂Metco204NS、KF-231和LF441三种8Y2O3/ZrO2粉体,研究不同底层材料对涂层抗热震性能的影响。结果表明：在无粘结底层的情况下,三种粉体的涂层只经受数次热震,即产生剥落或龟裂;采用铝包镍粉打底,三种涂层的抗热震性有明显改善,而采用NiCoCrAlY粘结底层,各涂层的抗热震性能达到最佳结果,但三种粉体的涂层又有不同的表现：METCO204NS最差,LF441涂层即使经受130次热震,依然完好。     

Physicochemical Processes of Fabricating Ceramic Materials Based on Nanopowders of Zirconium,Yttrium, Cerium,and Aluminum Oxides

When studying nanoceramics, it is necessary to constantly keep in mind the closest interrelation of their fabrication method, structure, and properties. Nanoceramic materials are used in various branches of technology as structural and functional materials. Nanoceramics are also widely used in medicine. They are harmless, stable, and have great affinity to living organisms. ZrO2-based nanoceramics have a lower elastic modulus than other oxide materials. The specificity of their application lies in their high rupture strength, thermal shock resistance, and chemical stability at high temperatures. However, it is necessary to solve the problem of increasing the fracture toughness of ZrO2-based ceramic materials. The complex alloying of ZrO2 with yttrium and cerium oxides and the use of the Al2O3 additive leads to an increase in the fracture toughness and lowering of the negative effect of materials in the biological medium. In this work, the physicochemical properties of ceramic powders and materials of the ZrO2–2Y2O3–4CeO2–Al2O3 system synthesized by the chemical deposition of inorganic precursors when applying the sol-gel technology are considered based on scientific data and experimental studies. Alloying pure zirconium oxide by stabilizing Y2O3 and CeO2 oxides and thermal hardening of Al2O3 ensure the conservation of the tetragonal structure at room temperature, which makes it possible to retard and control the crack resistance of the material under the load. Investigations into the influence of the sintering temperature and aluminum oxide content on the microstructure and grain size, as well as physicomechanical properties of ceramic materials of compositions ZrO2–2Y2O3–4CeO2 + 1 wt % Al2O3 and ZrO2–2Y2O3–4CeO2 + 3 wt % Al2O3, are carried out.     

纳米氧化铈微粒对锌镀层结构和耐蚀性能的影响

耐蚀性能试验结果表明 ,从含纳米氧化铈微粒的氯化钾镀锌溶液中 ,所得锌镀层的耐蚀能力比纯锌层的高 4 8%～ 6 0 % ;而从含微米氧化铈微粒的镀锌溶液中 ,所得锌镀层的耐蚀能力与纯锌层相比则没有明显差别。ICP测试的结果显示 ,对应镀层中纳米氧化铈的含量为 0 .2 2 % (质量分数 )左右 ,微米氧化铈的含量只有 0 .0 2 5 %。用 X射线衍射试验分别对含纳米氧化铈微粒的锌镀层和纯锌层的结构进行分析 ,结果表明纳米氧化铈微粒改变了锌镀层结构 ,使镀层晶面的择优取向程度增大。显然 ,锌镀层结构的这种变化是镀层耐蚀能力获得改善的根本原因。     

超音速火焰喷涂NiCrAlY-Y2O3金属陶瓷涂层抗结瘤性能研究

以NiCrAlY和Y2O3粉末为原料通过两种工艺分别制备出团聚烧结和混合型NiCrAlY-Y2O3金属陶瓷粉末,研究了该两种用于热喷涂给料粉末的颗粒形貌及粉末性能.使用该两种粉末及一种商用CoCrAlY-Y2O3通过超音速火焰喷涂(HVOF)在不锈钢基体上制备厚度约为100um的涂层。研究了涂层的孔隙率及抗热冲击能,将四种热喷涂涂层在高温下与MnO,Fe3O4及含锰碳钢进行接触反应后对它们的抗结瘤性能进行了相对的静态比较,结果表明,团聚烧结NiCrAlY-Y2O3涂层具有较好的抗锰氧化物的结瘤,而抗铁氧化物结瘤性能差。团聚烧结金属陶瓷涂层比混合型陶瓷涂层具有更好的抗氧化物结瘤性能。     

Effect of Al2O3 on Structure and Wearability of Composite Coating

Asasurface strengtheningtechnology ,thether malsprayhasevolvedfromearlynormal protectivecoatingtocurrentfunctionalcoating .Thedevelopmentofcompositepowderisanimportantbreakthroughinthisfield .Particularly ,thenewlydevelopedmetal basedceramiccoatings ,such…     

CeO2对Fe2O3压团焙烧行为及强度的影响

在 Fe2 O3试剂中添加CeO2制成压团试样，对其进行预热及焙烧，利用 X射线衍射、DSC和 SEM相结合的方法，研究CeO2含量对试样抗压强度的影响机理。结果表明，在975℃预热压团中形成了Ce-Fe-O 固溶体，使Fe2 O3晶粒间的连接增强，预热压团强度增大；在1250℃焙烧压团中Ce-Fe-O 固溶体发生了脱溶和分解，析出的高熔点氧化物CeO2存在于 Fe2 O3晶粒间，阻碍了 Fe2 O3晶粒之间的连晶生长，使焙烧压团的强度随 CeO2含量增多而降低。     

Effects of CeO2 nanoparticles on microstructure and properties of laser cladded NiCoCrAlY coatings

CeO2 nanoparticles(nano-CeO2p) were added into laser cladded NiCoCrAlY coatings on Ni-based superalloy substrate to improve the microstructure and properties.Scanning electron microscope(SEM),X-ray diffractometer(XRD),micro-hardness tester,and heat treatment furnace were employed to investigate their morphologies,phases,micro-hardness and thermal shock resistance,compared with the coating without nanoparticles added.The results showed that the microstructure and properties of the coatings with the addition ...