Injection‐molded short hemp fiber/glass fiber‐reinforced polypropylene hybrid composites—Mechanical,water absorption and thermal properties

Natural fiber‐based thermoplastic composites are generally lower in strength performance compared to thermoset composites. However, they have the advantage of design flexibility and recycling possibilities. Hybridization with small amounts of synthetic fibers makes these natural fiber composites more suitable for technical applications such as automotive interior parts. Hemp fiber is one of the important lignocellulosic bast fiber and has been used as reinforcement for industrial applications. This study focused on the performance of injection‐molded short hemp fiber and hemp/glass fiber hybrid polypropylene composites. Results showed that hybridization with glass fiber enhanced the performance properties. A value of 101 MPa for flexural strength and 5.5 GPa for the flexural modulus is achieved from a hybrid composite containing 25 wt % of hemp and 15 wt % of glass. Notched Izod impact strength of the hybrid composites exhibited great enhancement (34%). Analysis of fiber length distribution in the composite and fracture surface was performed to study the fiber breakage and fracture mechanism. Thermal properties and resistance to water absorption properties of the hemp fiber composites were improved by hybridization with glass fibers. Overall studies indicated that the short hemp/glass fiber hybrid polypropylene composites are promising candidates for structural applications where high stiffness and thermal resistance is required. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 2432–2441, 2007     

Bamboo fiber reinforced polypropylene composites and their mechanical,thermal, and morphological properties

Short bamboo fiber reinforced polypropylene composites were prepared by incorporation of various loadings of chemically modified bamboo fibers. Maleic anhydride grafted polypropylene (MA‐g‐PP) was used as compatibilizer to improve fiber–matrix adhesion. The effects of bamboo fiber loading and modification of the resin on the physical, mechanical, thermal, and morphological properties of the bamboo reinforced modified PP composites were studied. Scanning electron microscopy studies of the composites were carried out on the interface and fractured surfaces. Thermogravimetric analysis and IR spectroscopy were also carried out. At 50% volume fraction of the extracted bamboo fiber in the composites, considerable increase in mechanical properties like impact, flexural, tensile, and thermal behavior like heat deflection temperature were observed. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Carbon black composites—supports of HDS catalysts

HDS activity of sulfided Mo (W) catalysts supported on carbon black composites (CBC) is affected by kind of functional groups present on the CBC surface. Oxidation of CBC with (NH₄)₂S₂O₈ produce functionalities with the highest acid strength and corresponding catalyst exhibits the highest HDS activity. Sulfided W/CBC is less active in thiophene HDS than corresponding Mo counterpart. The rate of thiophene HDS over Mo/“basic” CBC does not depend on the method of Mo deposition.     

Flame retardant,thermal, and mechanical properties of glass fiber/nanoclay reinforced phenol–urea–formaldehyde foam

To increase the toughness, flame retardancy, and compression strength of phenolic foams, glass fiber/nanoclay composites were prepared, and their mechanical property, cellular structure, thermal stability, and flame retardancy were investigated. The results show that the pulverization rate of phenolic foam decreases significantly by adding glass fibers and nanoclay. The impact strength of the composite foam significantly increases with increasing quantities of glass fiber and nanoclay, while the compression strength of the composite foam first increases and then decreases. The microstructure of the composite foam indicates that excessive glass fiber increases the number of open cells, while an appropriate quantity of nanoclay can control the cell size. Further, excessive clay increases the thickness of cell walls and the percentage of open cells. Nanoclay increases the thermal stability of the composite foam; this decreases the maximum heat release rate, total heat release, and total smoke release of the foam, thus reducing its fire hazards. Glass fiber and nanoclay demonstrate good synergistic effects and significantly increase the compression strength, thermal stability, and flame retardancy of the foam. Moreover, the addition of nanoclay and glass fiber–nanoclay decreases the average aperture of the cells. POLYM. COMPOS., 37:2323–2332, 2016. © 2015 Society of Plastics Engineers     

Epoxy/steel fiber composites—A simple model to predict the fiber sedimentation

Sedimentation of short steel fibers (SSFs) is an important phenomenon observed in the manufacture by casting of polymer/metal composites. Modeling of the fiber sedimentation has been a subject of research but hardly applied in the context of injection molds. In this study, the sedimentation velocity of the SSF suspension in nonreactive epoxy resin was evaluated theoretically and experimentally. The sedimentation behavior of single and concentrated SSF in epoxy resin was followed experimentally to obtain the terminal and sedimentation velocities. These data were interpreted using theoretical models that take into account the hindered settling factor and the shape factor. The experimental data can be correlated with the theoretical analyses. The findings were used to propose a simple model to predict the sedimentation of steel fibers in viscous resins that are used in composites for making molding blocks. POLYM. COMPOS., 31:1378–1386, 2010. © 2009 Society of Plastics Engineers     

Swirl mat– and long discontinuous fiber mat–reinforced polypropylene composites—status and future trends

Polypropylene (PP) composites with glass and natural fiber mat reinforcement (GMT‐PP and NMT‐PP, respectively) are widely used in different applications, competing with metallic sheets and thermoset polymer composites. Their production occurs via melt impregnation, slurry deposition and various textile architecturing processes that lead to either consolidated or non‐consolidated preforms. These preforms are then converted into final parts by hot pressing. The “traditional” GMT‐PP composites are nowadays faced with a great challenge because of the introduction of long fiber reinforced thermoplastic (LFT) composites produced on‐ or off‐line. This paper gives a brief survey on the manufacturing, processing, properties and application of GMT and GMT‐like systems and it concludes by describing some of the future trends, especially in the fields of material and process developments.     

Mechanics of intraply hybrid composites—properties,analysis, and design

A mechanics theory is developed for predicting the physical thermal, hygral, and mechanical properties (including various strengths) of unidirectional intraply hybrid composites (UIHC) based on unidirectional properties of the constituent composites. Procedures are described which can use this theory in conjunction with composite mechanics computer codes and general purpose structural analysis finite element programs for the analysis/design of structural components made from intraply hybrid angleplied laminates (IHAL). Comparisons with limited data show that this theory predicts mechanical properties of UIHC and flexural stiffnesses of IHAL which are in good agreement with experimental data. The theory developed herein makes it possible to design and optimize structural components from IHAL based on a large class of available constituent fibers.     

Improvement in mechanical and thermal properties of phenolic foam reinforced with multiwalled carbon nanotubes

Phenolic foams reinforced with pristine and functionalized multiwalled carbon nanotubes (MWCNTs) were fabricated to develop fire‐resistant materials with improved mechanical properties. The influences of the contents of carboxyl multi‐walled carbon nanotubes (MWCNTs‐COOH) and of MWCNTs types on the compressive properties of the composite foams were investigated. The microstructure and detailed failure behavior of MWCNTs/phenolic composite foams were studied using scanning electron microscopy (SEM) and in situ quasistatic compression inside SEM, respectively. In addition, thermal performances were evaluated by thermogravimetric analysis (TGA) and vertical burning method. It is found that as heterogeneous nucleation agents, MWCNTs increase cell density and decrease cell size of the produced foams, and that as reinforcements located in cell walls, MWCNTs impart high strength and stiffness to brittle foams. Moreover, MWCNTs reinforced foams have higher thermal stability than raw foams and exhibit similar excellent resistance to flame, confirming the effectiveness of MWCNTs as stabilizers. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 1479–1488, 2013     

Interfacial,dynamic mechanical,and thermal fiber reinforced behavior of MAPE treated sisal fiber reinforced HDPE composites

The present article summarizes an experimental study on the mechanical and dynamic mechanical behavior of sisal fiber reinforced HDPE composites. Variations in mechanical strength, storage modulus (E′), loss modulus (E″), and damping parameter (tan δ) with the addition of fibers and coupling agents were investigated. It was observed that the tensile, flexural, and impact strengths increased with the increase in fiber loading up to 30%, above which there was a significant deterioration in the mechanical strength. Further, the composites treated with MAPE showed improved properties in comparison with the untreated composites. Dynamic mechanical analysis data also showed an increase in the storage modulus of the treated composites The tan δ spectra presented a strong influence of fiber content and coupling agent on the α and γ relaxation process of HDPE. The thermal behavior of the composites was evaluated from TGA/DTG thermograms. The fiber–matrix morphology in the treated composites was confirmed by SEM analysis of the tensile fractured specimens. FTIR spectra of the treated and untreated composites were also studied, to ascertain the existence of type of interfacial bonds. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 3306–3315, 2006     

Effects of processing conditions on the fiber length distribution and mechanical properties of glass fiber reinforced nylon‐6

The effects of processing conditions on fiber length degradation were investigated in order to produce composites with higher performance. Nylon‐6 was compounded with glass fibers in a twin‐screw extruder for various combinations of screw speed and feed rate. Collected samples were injection molded and Izod impact and tensile tests were performed in order to observe the effect of fiber length on the mechanical properties. Also, by using the extruded and injection molded smaples, fiber length distribution curves were obtained for all the experimental runs. Results show that when the shear rate is increased through the alteration of the screw speed and/or the feed rate, the average fiber length decreases. Impact strength, tensile modulus and tensile strength increase, whereas elongation at break decreases with the average fiber length.     

The effect of fiber concentration on mechanical and thermal properties of fiber‐reinforced polypropylene composites

A novel composite material consisting of polypropylene (PP) fibers in a random poly(propylene‐co‐ethylene) (PPE) matrix was prepared and its properties were evaluated. The thermal and mechanical properties of PP–PPE composites were studied by dynamic mechanical analysis (DMA) and differential scanning calorimetry (DSC) with reference to the fiber concentration. Although, by increasing PP fiber concentration in PPE, no significant difference was found in melting and crystallization temperatures of the PPE, the storage, and the tensile and flexural modulus of the composites increased linearly with fiber concentrations up to 50%, 1.5, 1.0, 1.3 GPa, respectively, which was approximately four times higher than that for the pure PPE. There is a shift in glass transition temperature of the composite with increasing fiber concentration in the composite and the damping peak became flatter, which indicates the effectiveness of fiber–matrix interaction. A higher concentration of long fibers (>50% w/w) resulted in fiber packing problems, difficulty in dispersion, and an increase in void content, which led to a reduction in modulus. Cox–Krenchel and Haplin–Tsai equations were used to predict tensile modulus of random fiber‐reinforced composites. A Cole–Cole analysis was performed to understand the phase behavior of the composites. A master curve was constructed based on time–temperature superposition (TTS) by using data over the temperature range from −50 to 90°C, which allowed for the prediction of very long and short time behavior of the composite. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 2260–2272, 2005     

Mechanical,thermal and dynamic‐mechanical behavior of banana fiber reinforced polypropylene nanocomposites

Natural fiber‐reinforced nanocomposites based on polypropylene/nanoclay/banana fibers were fabricated by melt mixing in a twin‐screw extruder followed by compression molding in this current study. Maleic anhydride polypropylene copolymer (MA‐g‐PP) was used as a compatibilizer to increase the compatibility between the PP matrix, clay, and banana fiber to enhance exfoliation of organoclay and dispersion of fibers into the polymer matrix. Variation in mechanical, thermal, and physico‐mechanical properties with the addition of banana fiber into the PP nanocomposites was investigated. It was observed that 3 wt% of nanoclay and 5 wt% of MA‐g‐PP within PP matrix resulted in an increase in tensile and flexural strength by 41.3% and 45.6% as compared with virgin PP. Further, incorporation of 30 wt% banana fiber in PP nanocomposites system increases the tensile and flexural strength to the tune of 27.1% and 15.8%, respectively. The morphology of fiber reinforced PP nanocomposites has been examined by using scanning electron microscopy and transmission electron microscopy. Significant enhancement in the thermal stability of nanocomposites was also observed due to the presence of nanoclay under thermogravimetric analysis. Dynamic mechanical analysis tests revealed an increase in storage modulus (E′) and damping factor (tan δ), conforming the strong interaction between nanoclay/banana fiberand MA‐g‐PP in the fiber‐reinforced nanocomposites systems. POLYM. COMPOS., © 2011 Society of Plastics Engineers.     

Mechanical and thermal properties of modified red mud‐reinforced phenolic foams

A new type of composite based on phenolic foams reinforced with red mud microparticles was prepared using a thermal foaming method. Red mud was ground into ultrafine particles with grain diameters ranging from 1 to 1.5 μm. Silane coupling agent γ‐ureidopropyltriethoxysilane was used to modify the red mud microparticles to improve particle dispersion and adhesion between the particles and the phenolic matrix. The effects of the modified red mud microparticles on the mechanical and thermal properties of the composite were investigated at weight ratios ranging from 0 to 21%. The phenolic foams incorporating 15 wt% of the filler exhibited the best integrated performance. In comparison with native phenolic foams, tensile strength and impact strength were increased by 81.8 and 82.3%, respectively. Furthermore, the addition of modified red mud microparticles to the phenolic foam significantly decreased its thermal conductivity while increasing its limiting oxygen index. A morphological analysis using scanning electron microscopy indicated that incorporation of the modified red mud microparticles into the foam produced relatively small and uniformly sized cells within the material, which indicated that the observed improvements in mechanical and thermal properties were primarily due to the chemical adhesion between the particles and the matrix and good dispersion of particles in the matrix. The reinforced foams described in this study can be used in a variety of applications in the field of heat insulation. © 2018 Society of Chemical Industry     

Studies on thermal,mechanical, morphological,and viscoelastic properties of polybenzimidazole fiber reinforced high density polyethylene composites

High density polyethylene (HDPE) and polybenzimidazole fiber (PBI) composites were prepared by melt blending in a twin screw extruder. The thermomechanical properties of PBI fiber reinforced HDPE composite samples (1%, 4%, and 8%) of fiber lengths 3 mm and 6 mm were investigated using differential scanning calorimeter (DSC), universal testing machine, rheometer, and scanning electron microscopy (SEM). The effects of fiber content and fiber lengths on the thermomechanical properties of the HDPE‐PBI composites were studied. The DSC analysis showed a decrease in crystallinity of HDPE‐PBI composites with an increase of fiber loading. SEM images revealed homogeneous distribution of the fibers in the polymer matrix. The thermal behavior of the composites was evaluated from thermogravimetric analysis and the thermal stability was found to increase with the addition of fibers. The evidence of homogeneous distribution was verified by the considerably high values of tensile strength and flexural strength. In the rheology study, the complex viscosities of HDPE‐PBI composites were higher than the HDPE matrix and increased with the increasing of PBI fiber loading. POLYM. COMPOS., 5–13, 2016. © 2014 Society of Plastics Engineers     

Fabrication of acrylic modified coconut fiber reinforced polypropylene biocomposites: Study of mechanical,thermal, and erosion properties

Coconut shell fiber‐reinforced polypropylene (PP/CSP) biocomposites were prepared by using hand lay‐out technique with different fractions of the modified fibers. Before proceeding to fabrication method, fibers were made compatible by chemical modification with acrylic acid. The interaction of acrylic modified coconut shell fibers with PP matrix was studied by using Fourier transforms Infrared spectroscopy. The morphology of chemically modified coconut fibers and coconut shell fibers reinforced polypropylene biocomposites were studied by using field emission scanning electron microscope. Due to strong interfacial interaction between PP and CSP, mechanical properties were improved. It was found that the tensile strength, elongation at break and loss modulus, rigidity of PP bio‐composites were investigated as compared with that of virgin PP matrix. The thermal properties of the fabricated biocomposites were investigated by using thermogravimetric analysis. The semi‐ductile properties of the fabricated PP biohybrids were confirmed through erosion ring test. POLYM. COMPOS., 38:2852–2862, 2017. © 2015 Society of Plastics Engineers     

Aramid fiber reinforced EPDM microcellular foams: Influence of the aramid fiber content on rheological behavior,mechanical properties,thermal properties,and cellular structure

In this paper, aramid fiber (AF)/ethylene-propylene-diene monomer (EPDM) microcellular foams added with different content of AF are prepared by the supercritical foaming method. The effect of the AF content on the rheological behavior, mechanical properties, thermal properties and cellular structure of the AF/EPDM microcellular foams has been systematically studied. The research illustrates that compared with pure EPDM, the AF/EPDM matrix has greater viscosity and modulus, which is conducive to reduce the cell size and increase its density. And the thermal stability of EPDM foams is improved with the addition of aramid fiber. Meanwhile, when the content of AF is added to 1 wt%, the AF/EPDM microcellular foam exhibits a relatively low thermal diffusion coefficient and apparent density with the thermal conductivity to 0.06 W/mK. When the AF is added to 5 wt%, the tensile strength of the AF/EPDM microcellular foam increases to 1.95 MPa, which is improved by 47% compared with that of the pure EPDM foam. Furthermore, when the compressive strain reaches to 50%, the compressive strength of the AF/EPDM microcellular foam is 0.48 MPa, improved by 296% compared with that of the pure EPDM foam.     

Polystyrene nanocomposite materials—Preparation,mechanical, electrical and thermal properties,and morphology

This work prepared polystyrene resin nanocomposites with antistatic properties, by melt‐blending polystyrene with nanoscale zinc oxide. The effect of nanoscale zinc oxide on the electrical and physical characteristics of polystyrene nanocomposites was investigated. Two kinds of nanoscale powders, spherical zinc oxide (s‐ZnO) and zinc oxide whisker (w‐ZnO), were selected. The coupling agents, vinyltriethoxysilane and phenyltriethoxysilane, were utilized to improve the compatibility between nanopowders and polystyrene resin. Adding spherical zinc oxide and zinc oxide whisker improved the antistatic characteristic of materials. The surface resistivities of s‐ZnO and w‐ZnO nanocomposite were significantly reduced, by modification with vinyltriethoxysilane and phenyltriethoxysilane. Adding zinc oxide nanopowder increased the flexural modulus and reduces flexural strength. Silane coupling agent improved the flexural properties of nanocomposite. The glass transition temperature and thermal degradation temperature of zinc oxide/polystyrene nanocomposite increased with ZnO content. Treatment with silane increased the glass transition temperature and thermal degradation temperature of composite. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 508–515, 2006     

Fabrication and mechanical properties of phenolic foam reinforced with graphene oxide

In this article, samples of phenolic foam reinforced with graphene oxide were prepared. Gel time of resole was tested to choose the appropriate foaming agent. Friability and Mechanical properties of the composite were tested. Dynamic mechanical analysis (DMA) was employed to study the mechanical properties in varied temperatures. The results show that gel time is increased 68.2% by using of 0.5% graphene oxide; n‐hexane is more fitting as blowing agent for graphene oxide reinforced phenolic foam; Impact toughness increase along with the graphene oxide content. It is not obvious when the amount is lower than 0.3% and there is a sudden enhancement when the amount reaches 0.5%. There is a 26.7% reduction in mass loss by reinforcing with 0.5% graphene oxide. Ester bonds between graphene oxide and phenolic foam matrix may be considered as “nails,” while graphene oxide may be considered as a “net.” The “net” mantle up the matrix tightly with those “nails” and stops separating of particles whose size is smaller than the “net.” POLYM. COMPOS., 35:581–586, 2014. © 2013 Society of Plastics Engineers     

Effects of SiC content on mechanical,thermal and ablative properties of carbon/phenolic composites

Silicon carbide (SiC) particles were utilized to improve the mechanical, thermal and anti-ablative properties of carbon/phenolic (C/Ph) composites. SiC–C/Ph composites were fabricated with different weight percentage of SiC by vacuum impregnation method. The mechanical and thermal properties were characterized by compression tests, thermal conductivity tests, and thermogravimetric analysis; meanwhile, ablation resistance was investigated using plasma wind tunnel tests and scanning electron microscopy. Experimental results showed that 5 wt% SiC modified C/Ph composites owned the optimum properties. Moreover, introducing SiC particles could result in an obvious decrease of compression strength, but an increase of thermal stability, thermal conductivity and anti-ablative performance. Notably, the ablation rate reached its the lowest point at 5% the SiC content in resin matrix composites.     

The effect of gamma irradiation on mechanical,thermal and morphological properties of glass fiber reinforced polyethylene waste/reclaim rubber composites

Composites of waste polyethylene (WPE), collected from municipal solid waste/recycled waste rubber powder (RWRP) reactive compatibilizing agent, maleic anhydride (MA) and glass fiber (GF) up to 20 wt%, prepared by melting and irradiated with gamma-rays up to 150 kGy have been studied. Tensile strength (T_S), elongation at break (E_b), elastic modulus, hardness, thermal and morphological parameters of the irradiated composites were investigated. The examined mechanical properties have been found to improve largely with filler content. Interesting E_b behavior has been detected for the irradiated composites loaded up to ∼10 wt% GF and has been basically discussed in view of matrix crystallinity and morphology. TGA thermograms of unirradiated composites revealed enhanced thermal stability than that reported for the blend whereas comparatively slight improvement has been demonstrated by irradiation. Whereby insignificant alteration in T_m values was observed by loading or irradiation, yet ΔH_m maximum of 3.41 J/g, indicated for the 5 wt% GF irradiated composite with an integral dose of 75 kGy, emphasizes the influence of the relatively moderate load and dose levels on matrix stability. The phenomenon has been confirmed by the respective SEM micrographs.