Preparation of phosphorus-modified PITQ-13 catalysts and their performance in 1-butene catalytic cracking

A series of phosphorus-modified PITQ-13 catalysts was prepared by wet impregnation of NH4H2PO4 solution into an HITQ-13 parent. The catalysts were characterized using XRD, N2 adsorption, MAS NMR and NH3-TPD. Their catalytic performance in 1-butene catalytic cracking was evaluated in a fixed fluidized bed reactor. The results showed that the crystallinity, surface area and pore volume of P-modified PITQ-13 catalysts decreased with the increasing amounts of P. The number of weak acid sites increased, whereas that of strong acidity decreased. The selectivity to propylene in 1-butene cracking reactions increased because of the decrease in strong acidity. The yield of propylene achieved 41.6% over PITQ-13-2 catalyst with a P content of 1.0 wt%, which was 5.1% greater than that achieved over HITQ-13 catalyst.     

大孔FCC催化剂的制备及裂化性能研究

利用聚苯乙烯(PS)颗粒和脱油残渣(VR)乳液为模板剂制备了大孔重油催化裂化催化剂,与未加模板的参比催化剂相比,比表面积分别增加了38.0%和46.2%,孔体积分别增加了20.6%和35.8%,平均孔径分别增加了54.5%和27.3%。微反评价结果表明,大孔催化剂活性较高,对重油的转化率分别提高了9.8%和12.2%,总液收分别提高了10.2%和7.3%。与参比催化剂相比,积炭后PS颗粒和VR乳液模板大孔催化剂的活性有一定程度的降低,但是当积炭量相同时,大孔催化剂的重油转化率和总液体产物收率都比参比催化剂要高,且两类大孔催化剂的数据比较接近。催化剂的基质经模板扩孔后,由于具有微孔-介孔-大孔的梯度孔分布,孔径分布更加合理,重油分子在催化剂孔道内的扩散速率更快,容炭能力更强,所以大孔催化剂具有较好的裂化性能。     

硅源对ITQ-13分子筛水热合成的影响

通过三种硅源, 正硅酸已脂(TEOS)、胶体二氧化硅、气相法白炭黑, 成功地合成出ITQ-13分子筛, 并用X射线衍射(XRD)、扫描电子显微镜(SEM)、BET表面积测试和氘代乙腈吸附等方法对合成的材料进行表征. 结果表明, 用硅胶和白炭黑为硅源合成出的ITQ-13具有较好的晶化度和较大的晶体尺寸.     

Performance of palladium-containing supported catalysts in the oxidation of 1-butene

Performance of palladium-containing supported catalysts in the oxidation of 1-butene was investigated in a fixed-bed flow microreactor. The Pd-Fe-HCl/Ti-Al catalyst is the best among the five Pd-Fe-HCl/X (A= SiO₂,γ -Al₂O₃, Al-Ti, TiO₂, MCM-22) catalysts for the oxidation of 1-butene to butanone. It is interesting that high propionic acid selectivity can be obtained when V and H₂SO₄ are added to the palladium-containing supported catalysts. This revised version was published online in June 2006 with corrections to the Cover Date.     

Preparation of telechelic oligomers by controlled thermal degradation of isotactic poly(1-butene) and poly(propylene-ran-1-butene)

It was found that telechelic isotactic oligo(1-butene) and telechelic oligo(propylene-ran-1-butene) could be isolated as nonvolatile oligomers from polymer residues resulting from the thermal degradation of isotactic poly(1-butene) and poly(propylene-ran-1-butene), respectively. Their structures were determined by ¹H and ¹³C NMR with attention being paid to their reactive end groups. The maximum average number of terminal vinylidene groups per molecule (f_TVD) was 1.8, indicating that about 80 mol% were α,ω-diene oligomers having two terminal vinylidene groups. This useful new telechelic oligomer had a lower polydispersity than the original polymer, in spite of its lower molecular weight and T_m. The composition of end groups of nonvolatile oligomers obtained by thermal degradation of poly(propylene-ran-1-butene) could be explained by the differences in bond dissociation energy and activation energy of elementary reactions during thermal degradation, based on the monomer composition of the original polymer.     

黏合剂对其ZSM-5分子筛成型物裂解石脑油的影响

为考察成型时,黏合剂性能对ZSM-5分子筛的影响,对同一分子筛用六种不同黏合剂捏合,挤条成型,进行SEM、NH₃-TPD和N₂物理吸附表征。结果表明,六个成型物在形貌和BET比表面积均无明显差异,二次孔数量明显比分子筛原粉增加。所用纯硅溶胶黏合剂的成型物,其NH₃-TPD酸量、微孔体积和微孔比表面积低于其分子筛原粉。所用含铝黏合剂的成型物,其NH₃-TPD酸量、微孔体积和微孔比表面积变化不明显,BJH累积孔体积明显增加。在固定床反应器中于600 ℃裂解石脑油。发现,纯硅溶胶黏合剂成型物的乙烯+丙烯收率明显低于含铝黏合剂。     

多级孔NiMo负载TS-1分子筛催化剂的制备及其加氢脱硫性能

钛硅(TS-1)分子筛的微孔孔道严重限制了其在复杂分子催化转化中的应用,为了克服这一问题,通过酸洗脱、碱刻蚀及二者相结合的方法制备了多级孔TS-1分子筛,并采用等体积共浸渍法制备了相应的NiMo负载型催化剂;使用X射线衍射(XRD)、N₂吸附-脱附、吡啶吸附红外光谱(Py-FTIR)、氢气程序升温还原(H₂-TPR)、X射线光电子能谱(XPS)和高分辨透射电子显微镜(HR-TEM)等方法对多级孔TS-1分子筛的理化性质进行了表征;以二苯并噻吩(DBT)为探针对催化剂的加氢脱硫(HDS)性能进行了评价。结果表明,和常规TS-1分子筛相比,多级孔TS-1分子筛保持了MFI拓扑结构,比表面积增大且具有介孔结构,分子筛表面形成了适量的Brønsted酸中心;相应催化剂上活性金属与载体间相互作用得以改善,MoS₂片晶长度和堆垛层数适宜,形成了更多的NiMoS活性相;催化剂活性和选择性均有所提升,尤其是酸洗脱获得的NiMo/AT-TS-1催化剂的活性相较未经处理的NiMo/TS-1催化剂提升了1.2倍,直接脱硫(DDS)路径选择性提升了22%。     

多级孔NiMo负载TS-1分子筛催化剂的制备及其加氢脱硫性能

钛硅(TS-1)分子筛的微孔孔道严重限制了其在复杂分子催化转化中的应用,为了克服这一问题,通过酸洗脱、碱刻蚀及二者相结合的方法制备了多级孔 TS-1 分子筛,并采用等体积共浸渍法制备了相应的 NiMo 负载型催化剂;使用 X 射线衍射(XRD)、N₂吸附-脱附、吡啶吸附红外光谱(Py-FTIR)、氢气程序升温还原(H₂-TPR)、X射线光电子能谱(XPS)和高分辨透射电子显微镜(HR-TEM)等方法对多级孔TS-1分子筛的理化性质进行了表征;以二苯并噻吩(DBT)为探针对催化剂的加氢脱硫(HDS)性能进行了评价。结果表明,和常规TS-1分子筛相比,多级孔TS-1分子筛保持了MFI拓扑结构,比表面积增大且具有介孔结构,分子筛表面形成了适量的Brønsted酸中心;相应催化剂上活性金属与载体间相互作用得以改善,MoS₂片晶长度和堆垛层数适宜,形成了更多的 NiMoS活性相;催化剂活性和选择性均有所提升,尤其是酸洗脱获得的 NiMo/AT-TS-1催化剂的活性相较未经处理的NiMo/TS-1催化剂提升了1.2倍,直接脱硫(DDS)路径选择性提升了22%。     

高分散加氢脱硫催化剂制备及其对二苯并噻吩的催化性能

近年来,柴油发动机产生的废气污染已成为一个严重问题,环境法规对燃油中的硫含量限制越来越严格.因此,开发高效的深度加氢脱硫催化剂成为当今的热门课题之一.在柴油馏分中,由于存在空间位阻作用,二苯并噻吩(DBT)及其烷基取代的衍生物是最难脱除的.传统的加氢脱硫(HDS)催化剂通常是将活性金属担载在γ-Al2O3上.近年来,介孔材料如MCM-41,SBA-15,HMS,KIT-1和KIT-6等也被用作加氢脱硫催化剂载体,其大的比表面积有利于活性组分分散,大的规则孔径有利于反应物和产物扩散.其中,KIT-1介孔分子筛具有三维短蠕虫状介孔结构和大的比表面积,其酸性和水热稳定性都高于MCM-41.然而,由于无定形的孔壁使得介孔分子筛的酸性和水热稳定性较差,限制了其在石油化工领域的应用.而介微孔复合分子筛兼具了微孔分子筛酸性强、水热稳定性好和介孔分子筛的孔道优势,因此一经出现就引起了研究者广泛关注.有研究认为,增加载体酸性有利于加氢及促进C-S键氢解反应.载体中的微孔可高效吸附氢分子,降低HDS过程所需的温度和压力,实现温和条件下燃油超深度脱硫.目前,已有研究者将Y-MCM-41,介孔ZSM-5及Beta-KIT-6等多级孔分子筛用作催化剂载体,并进行了加氢脱硫性能研究,取得了良好效果.我们曾利用双模板剂一步晶化法水热合成了介微孔复合分子筛ZK-1.该分子筛既具有与KIT-1相似的短蠕虫状三维介孔孔道,又具有ZSM-5的微孔结构.其介孔孔径为2.7 nm,微孔孔径为0.6nm.该分子筛具有良好的水热稳定性和较高的酸性.本文在上述研究基础上,以不同硅铝比的ZK-1为载体通过过量浸渍法担载Co,Mo活性组分制备了CoMo/ZK-1 (Si/Al=30)和CoMo/ZK-1 (Si/Al=40)催化剂,并以相同方法制备了CoMo/γ-Al2O3,CoMo/AlKIT-1,CoMo/ZSM-5和CoMo/Mix(等量的ZSM-5和AlKIT-1混合物)催化剂作为对比.催化剂的N2吸附和NH3程序升温脱附表征结果表明,CoMo/ZK-1具有高于其他催化剂的比表面积(约700 m2/g)和介微孔结构,介孔孔径和微孔孔径分别为2.3 nm和0.6-1 nm.CoMo/ZK-1的酸量大于相同硅铝比的CoMo/AlKIT-1,这是由于ZK-1的介孔孔壁上含有沸石结构单元.通过H2程序升温还原表征可知,CoMo/ZK-1的高温氢耗峰面积较CoMo/γ-Al2O3和CoMo/ZSM-5相比明显减小,表明在CoMo/ZK-1上难还原的组分数量减少,载体与金属之间的相互作用减弱,这有利于金属组分的还原和硫化.紫外-可见漫反射光谱表征结果表明,在ZSM-5表面形成了大量的聚合态氧化钼物种,这是由于载体表面积小,金属组分分散不均匀.Co2AlO4或Co2SiO4相的出现是由于载体与金属间存在较强的相互作用.以ZK-1和AlKIT-1为载体的催化剂则避免了该情况的发生.从高分辨透射电镜照片可知,MoS2在ZK-1表面分散很均匀,其堆垛层数(2.5-2.7层)和片晶长度(3.9-4.0 nm)都达到较理想的数值,有利于形成更多的Co-Mo-S(Ⅱ)活性相.以二苯并噻吩为模型化合物,采用固定床反应器考察了上述6种催化剂的加氢脱硫活性.催化剂的脱硫率从高到低依次为:CoMo/ZK-1 (40)＞ CoMo/ZK-1 (30)＞ CoMo/γ-Al2O3＞ CoMo/ZSM-5＞ CoMo/Mix＞ CoMo/AlKIT-1.在较温和的反应条件(320℃,3MPa,WHSV=5h-1)下,CoMo/ZK-1对DBT的脱硫率达到93％以上.其原因主要是:(1)ZK-1的大比表面积使Co,Mo活性组分高度分散在载体表面;(2)载体与金属之间较适中的相互作用有利于活性组分的还原与硫化;(3)ZK-1含有的沸石结构单元使其比AlKIT-1具有更多的酸中心,有利于提高HDS反应活性.     

Production of propene from 1-butene metathesis reaction on tungsten based heterogeneous catalysts

A new propene production route from 1-butene metathesis has been developed on heterogeneous 10WO₃/Al₂O₃-HY catalysts with different HY contents. It is found that the catalysts play bi-functionally first for the isomerization of 1-butene to 2-butene and then for the cross-metathesis between 1-butene and 2-butene to propene and 2-pentene. The combination of HY zeolite and Al₂O₃ is prerequisite for the production of propene. The propene yield keeps increasing with the HY content in the range of 10–70 wt%, where 10WO₃/Al₂O₃-70HY exhibits the highest propene yield. The MS-H₂-TPR and MS-O₂-TPO characterizations indicate that the increase of HY content in the catalysts weakens the interaction between W species and supports, whereas enhance the probability of coking on the metal species and acid sites.     

FeCrAl丝网负载FAU沸石膜的制备及其催化性能

采用水热法制备FeCrAl丝网负载FAU沸石膜,考察了合成液老化、载体预涂晶种以及晶种液中添加聚乙烯醇(PVA)等因素的影响,评价了FeCrAl丝网负载FAU沸石膜对模型吸热燃料正辛烷裂解的催化活性。结果表明,载体表面预涂Y分子筛晶种后有助于增加载体表面分子筛负载量,采用老化后的合成液,效果更显著,并且更易在金属丝上生长出一层连续致密的FAU沸石膜。在相同水热合成条件下,载体表面用含PVA的晶种液预涂晶种后,可增加分子筛负载量。正辛烷在FeCrAl丝网负载FAU沸石膜上的初始裂解转化率(7.2%～13.2%,500 ℃)高于其在空白载体上的裂解转化率(4.4%),FAU沸石膜的初始催化活性不仅与载体表面分子筛负载量有关,也与分子筛膜的形貌有关。     

Cr改性USY分子筛提高裂化催化剂的异构化性能

在催化裂化过程中,烷烃分子在酸性催化剂表面进行一系列的反应,其中氢转移反应能导致汽油中的烯烃质量分数降低,而异构化、环化、芳构化反应则改善裂化产品的分布,对提高裂化汽油的辛烷值有明显的效果。为了解决我国裂化汽油中烯烃质量分数过高的问题,目前大多数催化裂化装置都采用了降烯烃裂化催化剂,以氢转移反应活性高的REUSY分子筛作为裂化催化剂的活性组分。但由于REUSY分子筛的异构化活性较低,因此裂化汽油的辛烷值有所下降,需要对裂化汽油进行加氢异构化处理。若直接对裂化催化剂进行改性,提高其异构化反应活性,     

Synergistic effect of W and P on ZSM-5 and its catalytic performance in the cracking of heavy oil

In order to develop the conversion of heavy oil with a high yield of propylene in the catalytic cracking process, ZSM-5 zeolite was modified by tungsten and phosphorus, which was proved to be an effective method. Characterization results show that the improvement of catalytic performance could be correlated to the interaction of phosphorus and tungsten species on ZSM-5. P inhibited the aggregation of tungsten species on ZSM-5 and was conductive to convert the tungsten species with octahedral coordination into tetrahedral coordination. And this ultimately led to that more acid sites were reserved after hydrothermal treatment in the tungsten and phosphorus co-modified ZSM-5 catalyst. Phosphorus species played an important role to restrain the dehydrogenation activity of tungsten. In addition, a model reflecting the interaction between tungsten species and ZSM-5 framework was proposed.     

Synergistic effect of W and P on ZSM-5 and its catalytic performance in the cracking of heavy oil

In order to develop the conversion of heavy oil with a high yield of propylene in the catalytic cracking process, ZSM-5 zeolite was modified by tungsten and phosphorus, which was proved to be an effective method. Characterization results show that the improvement of catalytic performance could be correlated to the interaction of phosphorus and tungsten species on ZSM-5. P inhibited the aggregation of tungsten species on ZSM-5 and was conductive to convert the tungsten species with octahedral coordination into tetrahedral coordination. And this ultimately led to that more acid sites were reserved after hydrothermal treatment in the tungsten and phosphorus co-modified ZSM-5 catalyst. Phosphorus species played an important role to restrain the dehydrogenation activity of tungsten. In addition, a model reflecting the interaction between tungsten species and ZSM-5 framework was proposed.     

以天然凹凸棒石为原料合成Fe/Ti-ZSM-5沸石分子筛及其催化裂化性能

以天然凹凸棒石为硅源、铁源和钛源,一步合成了Fe/Ti-ZSM-5分子筛.X射线衍射、扫描电镜和N₂吸附等温线测定结果表明,所合成的样品具有良好的结晶度和较大的比表面积;NH₃程序升温脱附和H₂程序升温还原结果表明,该样品具有强的酸性和氧化还原性能.更为重要的是,与常规方法制备的ZSM-5沸石相比,Fe/Ti-ZSM-5在催化裂解原料油(LGO,加拿大)的测试中,丙烯的产率提高0.21%,总轻烯烃的产率提高0.33%.由此可见,Fe与Ti物种在ZSM-5沸石分子筛中的存在有利于提高轻烯烃的产率,有望在石油炼制过程中提高烯烃产率.     

十氢萘在分子筛催化剂上的开环反应研究

在小型固定流化床(FFB)装置中研究了Y分子筛与ZSM-5分子筛催化剂上的十氢萘裂化开环反应性能,考察了温度和剂油比对Y分子筛开环反应催化性能的影响。结果表明,十氢萘在分子筛催化剂上通过环烷环开环反应生成丙烷、丙烯、丁烷、丁烯、甲基戊烷和环戊烷、环己烷等非芳烃以及苯、C_1~4烷基取代苯等单环芳烃,并通过脱氢缩合反应生成四氢萘、萘、甲基萘和菲、芘等多环芳烃甚至焦炭等。由于扩散和吸附性能的影响,ZSM-5分子筛催化剂的裂化开环反应选择性比Y分子筛催化剂的高,因此,十氢萘环烷环开环与脱氢缩合反应的相对比例(NRO/DHC)在ZSM-5分子筛催化剂上较高。在Y分子筛催化剂上,温度为450~550 ℃、剂油比为3~9,反应温度升高或者剂油比增加,双分子氢转移以及脱氢缩合反应增强,从而导致环烷环开环产物选择性降低。     

Synthesis of layered double hydroxides and their reactivities in 1-butene isomerization after calcination

Layered double hydroxides were synthesized and their catalytic activities tested in 1-butene isomerization after calcination at 723 K. The heat treatment destroyed the hydrotalcite-like structure creating mixed oxides with wide-ranging acid-base properties as revealed by temperature-programmed desorption of carbon dioxide and the double bond isomerization of 1-butene.     

Al-TS-1的合成及催化氧化性能

系统研究了Al掺杂TS-1(Al-TS-1)分子筛的合成及其催化氧化性能,采用X射线衍射、紫外-可见光谱、电感耦合等离子体发射光谱、扫描电镜、²⁷Al和²⁹Si固体核磁共振等手段对Al-TS-1样品进行了表征.结果表明,在合成过程中,Al的引入会影响TS-1中骨架Ti的形成,但当Al含量低于一定值(Al/Si≤0.005)时,其影响很小.Al-TS-1中骨架Al和骨架Ti均不对其相应的酸催化和催化氧化作用产生影响.骨架Al抑制了Al-TS-1在碱性应用体系中的与Ti相邻Si的溶脱,从而保护了骨架Ti活性中心.     

Preparation of modified Ce-SAPO-34 catalysts and their catalytic performances of methanol to olefins

The modified Ce-SAPO-34 catalysts were prepared with three methods, i.e., the liquid ion exchange with air calcination, impregnation with air calcination and impregnation with steam calcination methods. The catalytic performances of the catalysts for methanol to olefins were investigated. The properties of the catalysts were characterized using XRD, BET, XRF, FT-IR and NH₃-TPD. The results indicated that compared to the SAPO-34 catalyst the catalyst prepared with the impregnation and air calcination prolonged the lifetime by 40 min and improved the selectivity to ethylene by 5% (mol) and the catalyst prepared with the impregnation and steam calcination showed the best modification effect, prolonging the lifetime by 70 min and improving the ethylene selectivity by 10% (mol). The catalyst prepared with the liquid ion exchange showed similar behaviour as the SAPO-34 catalyst. It was verified that the porous structure and surface acidity of these catalysts determined their catalytic behaviors.