The flame retardant group‐synergistic‐effect of a phosphaphenanthrene and triazine double‐group compound in epoxy resin

A flame retardant tri‐(phosphaphenanthrene‐(hydroxyl‐methylene)‐phenoxyl)‐1, 3, 5‐triazine (Trif‐DOPO) and its control samples are incorporated into diglycidyl ether of bisphenol‐A (DGEBA) and 4, 4′‐diamino‐diphenyl sulfone (DDS) to prepare flame retardant thermosets, respectively. According to the results of limited oxygen index (LOI), UL94 vertical burning test and cone calorimeter test, the Trif‐DOPO/DGEBA/DDS thermoset with 1.2 wt % phosphorus possesses the LOI value of 36% and UL94 V‐0 flammability rating, and Trif‐DOPO can decrease the peak of heat release rate (pk‐HRR) and reduce the total heat release (THR) of thermosets. All these prove better flame retardant performance of Trif‐DOPO than that of 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide(DOPO). The residue photos of thermosets after cone calorimetry test disclose that Trif‐DOPO can promote the formation of thick and tough melting char layer for combined action of the flame retardant groups of Trif‐DOPO. The results from thermo gravimetric analysis (TGA) and pyrolysis‐gas chromatography‐mass spectrometry(Py‐GC/MS) show that the groups in Trif‐DOPO can be decomposed and produce PO₂ fragments, phosphaphenanthrene and phenoxy fragments, which can jointly quench the free radical chain reaction during combustion. Therefore, the excellent flame retardancy of Trif‐DOPO is attributed to its flame retardant group‐synergic‐effect. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39709.     

Preparation and investigation of flame‐retardant epoxy resin modified with a novel halogen‐free flame retardant containing phosphaphenanthrene,triazine‐trione,and organoboron units

In this article, a novel flame retardant (coded as BNP) was successfully synthesized through the addition reaction between triglycidyl isocyanurate, 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide and phenylboronic acid. BNP was blended with diglycidyl ether of bisphenol‐A to prepare flame‐retardant epoxy resin (EP). Thermal properties, flame retardancy, and combustion behavior of the cured EP were studied by thermogravimetric analysis, limited oxygen index (LOI) measurement, UL94 vertical burning test, and cone calorimeter test. The results indicated that the flame retardancy and smoke suppressing properties of EP/BNP thermosets were significantly enhanced. The LOI value of EP/BNP‐3 thermoset was increased to 32.5% and the sample achieved UL94 V‐0 rating. Compared with the neat EP sample, the peak of heat release rate, average of heat release rate, total heat release, and total smoke production of EP/BNP thermosets were decreased by 58.2%–66.9%, 27.1%–37.9%, 25.8%–41.8%, and 21.3%–41.7%, respectively. The char yields of EP/BNP thermosets were increased by 46.8%–88.4%. The BNP decomposed to produce free radicals with quenching effect and enhanced the charring ability of EP matrix. The multifunctional groups of BNP with flame retardant effects in both gaseous and condensed phases were responsible for the excellent flame retardancy of the EP/BNP thermosets. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45291.     

A phosphorus‐containing phenolic derivative and its application in benzoxazine resins: Curing behavior,thermal, and flammability properties

In this work, flame‐retardant benzoxazine resins were prepared by copolymerization of bisphenol A based benzoxazine (BA‐a) and a phosphorous‐containing phenolic derivative (DOPO‐HPM). The curing behavior, thermal stability, and flame resistance of BA‐a/DOPO‐HPM composites were studied by differential scanning calorimeter (DSC), thermogravimetric analysis (TGA), limited oxygen index (LOI) measurement, UL94 test, and cone calorimeter. The DSC results indicated that DOPO‐HPM catalyzed the curing reaction because of its acidity. The TGA results revealed that the BA‐a/DOPO‐HPM thermosets possessed higher decomposition temperatures (T_5%) and char yields than that of BA‐a. The combustion tests indicated that the flame retardant properties of BA‐a/DOPO‐HPM thermosets were enhanced. The BA‐a/DOPO‐HPM‐20 sample acquired the highest LOI value of 32.6% and UL94 V‐0 rating. Moreover, the average of heat release rate (av‐HRR), peak of heat release rate (pk‐HRR), average of effective heat of combustion (av‐EHC) and total heat release (THR) of BA‐a/DOPO‐HPM‐20 were decreased by 24.6%, 53.1%, 14.9%, and 22.1%, respectively, compared with BA‐a. The attractive performance of BA‐a/DOPO‐HPM blends was attributed to the molecular structure of DOPO‐HPM composed of DOPO group with excellent flame‐retardant effect and phenolic hydroxyl group with catalysis. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43403.     

Novel flame retardant thermosets from nitrogen‐containing and phosphorus‐containing epoxy resins cured with dicyandiamide

A novel phosphorus‐containing epoxy resin (EPN‐D) was prepared by addition reaction of 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene 10‐oxide (DOPO) and epoxy phenol‐ formaldehyde novolac resin (EPN). The reaction was monitored by epoxide equivalent weight (EEW) titration, and its structure was confirmed by FTIR and NMR spectra. Halogen‐free epoxy resins containing EPN‐D resin and a nitrogen‐containing epoxy resin (XT resin) were cured with dicyandiamide (DICY) to give new halogen‐free epoxy thermosets. Thermal properties of these thermosets were studied by differential scanning calorimeter (DSC), dynamic mechanical analysis (DMA), thermal mechanical analyzer (TMA) and thermal‐gravimetric analysis (TGA). They exhibited very high glass transition temperatures (T_gs, 139–175°C from DSC, 138–155°C from TMA and 159–193°C from DMA), high thermal stability with T_{d,5 wt %} over 300°C when the weight ratio of XT/EPN‐D is ≥1. The flame‐retardancy of these thermosets was evaluated by limiting oxygen index (LOI) and UL‐94 vertical test. The thermosets containing isocyanurate and DOPO moieties showed high LOI (32.7–43.7) and could achieve UL‐94 V‐0/V‐1 grade. Isocyanurate and DOPO moieties had an obvious synergistic effect on the improvement of the flame retardancy. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Synthesis of a novel DOPO‐based polyphosphoramide with high char yield and its application in flame‐retardant epoxy resins

A novel and highly effective flame retardant (FR), DOPO‐TPMP oligomer, was synthesized by a simple condensation of 4‐(hydroxymethyl)‐2,6,7‐trioxa‐1‐phosphabicyclo[2.2.2]octane‐1‐oxide and phosphorus oxychloride followed by a polycondensation reaction with 6‐(2,5‐dihydroxyphenyl)‐6H‐dibenzo[c,e][1,2]oxaphosphinine‐6‐oxide. The chemical structure of DOPO‐TPMP was well characterized using Fourier transform infrared and NMR spectra. DOPO‐TPMP was used as an additive‐type FR for epoxy resin (EP). The FR properties of the resultant EP composites were investigated by limiting oxygen index (LOI) test, UL‐94 vertical burning test and cone calorimeter measurements. Specifically, the EP composite containing 10.0% DOPO‐TPMP achieved a LOI value of 36.1%, V‐0 rating in the UL‐94 test and a 58% reduction in peak heat release rate. Further mechanism analysis attributed the enhanced flame retardancy to the increased char yield on the addition of DOPO‐TPMP. © 2019 Society of Chemical Industry     

Joint flame‐retardant effect of triazine‐rich and triazine/phosphaphenanthrene compounds on epoxy resin thermoset

To obtain a more efficient flame‐retardant system, the extra‐triazine‐rich compound melamine cyanurate (MCA) was coworked with tri(3‐9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide‐2‐hydroxypropan‐1‐yl)?1,3,5‐triazine‐2,4,6‐trione (TGIC–DOPO) in epoxy thermosets; these were composed of diglycidyl ether of bisphenol A (DGEBA) epoxy resin and 4,4′‐diaminodiphenyl methane (DDM). The flame‐retardant properties were investigated by limited oxygen index measurement, vertical burning testing, and cone calorimeter testing. In contrast to the DGEBA/DDM (EP for short) thermoset with a single TGIC–DOPO, a better flame retardancy was obtained with TGIC–DOPO/MCA/EP. The 3% TGIC–DOPO/2% MCA/EP thermoset showed a lower peak heat‐release rate value, a lower effective heat of combustion value, fewer total smoke products, and lower total yields of carbon monoxide and carbon dioxide in comparison with 3% TGIC–DOPO/EP. The results reveal that MCA and TGIC–DOPO worked jointly in flame‐retardant thermosets. The dilution effect of MCA, the quenching effect of TGIC–DOPO, and their joint action inhibited the combustion intensity and imposed a better flame‐retardant effect in the gas phase. The 3% TGIC–DOPO/2% MCA/EP thermoset also exhibited an increased residue yield, and more compositions with triazine rings were locked in the residues; this implied that MCA/TGIC–DOPO worked jointly in the condensed phase and promoted thermoset charring. The results reveal the better flame‐retardant effect of the MCA/TGIC–DOPO system in the condensed phase. Therefore, the joint incorporation of MCA and TGIC–DOPO into the EP thermosets increased the flame‐retardant effects in both the condensed and gas phases during combustion. This implied that the adjustment to the group ratio in the flame‐retardant group system endowed the EP thermoset with better flame retardancy. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43241.     

Phosphorus‐containing epoxy resin for an electronic application

A phosphorus‐containing epoxy resin, 6‐H‐dibenz[c,e][1,2] oxaphosphorin‐6‐[2,5‐bis(oxiranylmethoxy)phenyl]‐6‐oxide (DOPO epoxy resin), was synthesized and cured with phenolic novolac (Ph Nov), 4,4′‐diaminodiphenylsulfone (DDS), or dicyandiamide (DICY). The reactivity of these three curing agents toward DOPO epoxy resin was found in the order of DICY > DDS > Ph Nov. Thermal stability and the weight loss behavior of the cured polymers were studied by TGA. The phosphorus‐containing epoxy resin showed lower weight loss temperature and higher char yield than that of bisphenol‐A based epoxy resin. The high char yields and limiting oxygen index (LOI) values as well as excellent UL‐94 vertical burn test results of DOPO epoxy resin indicated the flame‐retardant effectiveness of phosphorus‐containing epoxy resins. The DOPO epoxy resin was investigated as a reactive flame‐retardant additive in an electronic encapsulation application. Owing to the rigid structure of DOPO and the pendant P group, the resulting phosphorus‐containing encapsulant exhibited better flame retardancy, higher glass transition temperature, and thermal stability than the regular encapsulant containing a brominated epoxy resin. High LOI value and UL‐94 V‐0 rating could be achieved with a phosphorus content of as low as 1.03% (comparable to bromine content of 7.24%) in the cured epoxy, and no fume and toxic gas emission were observed. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 73: 353–361, 1999     

Synthesis and properties of flame‐retardant epoxy resins based on DOPO and one of its analog DPPO

Two phosphorus‐containing heterocyclic flame retardants ‐9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide (DOPO) and 2,8‐dimethyl‐phenoxaphosphin‐10‐oxide (DPPO) ‐ and their derivatives were characterized and incorporated in the backbone of epoxy novolac to obtain flame‐retardant epoxy resins. The structures and spectroscopic data including high‐resolution mass spectroscopy of these flame retardants were determined. Flame‐retardant epoxy resins with a phosphorus content of up to 2% based on heterocyclic DOPO and DPPO were cured with 4,4′‐diaminodiphenylmethane (DDM), and their features were examined by UL 94, LOI, and DSC. In this manner, high‐performance polymers with glass transition temperatures around 190°C and the UL 94 rating V0 were obtained. These polymers were compared with epoxy resins incorporating diphenyl phosphite and diphenyl phosphate, which are nonheterocyclic and do not pass the UL 94 test up to 2% phosphorus. DPPO has a similar flame retardancy like the commercially available DOPO. Furthermore, to explain the difference in the efficiency of the tested flame retardants, key experiments for the determination of the active species during the flame‐retarding process were performed and the PO radical was identified. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007.     

Synthesis of a novel curing agent containing organophosphorus and its application in flame‐retarded epoxy resins

A novel amine‐terminated and organophosphorus‐containing compound m‐aminophenylene phenyl phosphine oxide oligomer (APPPOO) was synthesized and used as curing and flame‐retarding agent for epoxy resins. Its chemical structure was characterized by Fourier transform infrared (FTIR) spectroscopy, ¹H nuclear magnetic resonance (¹H NMR), ¹³C nuclear magnetic resonance, and ³¹P nuclear magnetic resonance. The flame‐retardant properties, combusting performances, and thermal degradation behaviors of the cured epoxy resins were investigated by limiting oxygen index (LOI), vertical burning test (UL‐94), cone calorimeter test, and thermogravimetric analysis. The EPO/APPPOO thermosets passed V‐1 rating with the thickness of 3.0 mm and the LOI value reached 34.8%. The thermosets could pass V‐2 rating when the thickness of the samples was 1.6 mm. The cone calorimeter test demonstrated that the parameters of EPO/APPPOO thermosets including heat release rate and total heat release significantly decreased compared with EPO/PDA thermosets. Scanning electron microscopy revealed that the incorporation of APPPOO into epoxy resins obviously accelerated the formation of the compact and stronger char layer to improve flame‐retardant properties of the cured epoxy resins during combustion. The mechanical properties and water resistance of the cured epoxy resins were also measured. After the water‐resistance test, EPO/APPPOO thermosets still remained excellent flame retardant and the water uptake was only 0.4%. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41159.     

Phosphorus‐containing terephthaldialdehyde adducts—Structure determination and their application as flame retardants in epoxy resins

Two novel phosphorus‐rich prepolymers based on epoxy novolac and terephthaldialdehyde and potential flame retardants, 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide (DOPO) and 2,8‐dimethyl‐phenoxaphosphin‐10‐oxide (DPPO) were synthesised. The resultant flame‐retardant epoxy resins were cured with 4,4′‐diaminodiphenylmethane (DDM) and 4,4′‐diamino‐dicyclohexylmethane (PACM). Their flammability and burning behavior were characterised by UL 94 and LOI and compared with analogue prepolymers based on diethylphosphite (DEPP). The glass transition temperatures were determined by DSC measurements. Furthermore, the structures of two exemplary molecules based on p‐tolylaldehyde adducts were examined by XRD and NMR analysis to determine the possibilities of linking the two novel DOPO and DPPO derivatives to the backbone of the epoxy resin. Additionally, the char yields were determined by TG analysis and thermal desorption mass spectroscopy of the thermosets used and compared with each other to obtain more information about the possible mode of flame‐retardant action of the different phosphorus compounds. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Synthesis of a novel cross‐linked organophosphorus‐nitrogen containing polymer and its application in flame retardant epoxy resins

A novel cross‐linked organophosphorus–nitrogen polymetric flame retardant additive poly(urea tetramethylene phosphonium sulfate) defined as PUTMPS was synthesized by the condensation polymerization between urea and tetrahydroxymethyl phosphonium sulfate. Its chemical structure was well characterized by Fourier transform infrared (FTIR) spectroscopy, ¹³C and ³¹P solid‐state nuclear magnetic resonance. The synthesized PUTMPS and curing agent m‐phenylenediamine were blended into epoxy resins to prepare flame retardant epoxy resin thermosets. The effects of PUTMPS on fire retardancy and thermal degradation behavior of EP/PUTMPS thermosets were investigated by limiting oxygen index (LOI), vertical burning test (UL‐94), cone calorimeter measurement, and thermalgravimetric analysis (TGA) tests. The surface morphologies and chemical compositions of char residues for cured epoxy resins were investigated by scanning electron microscopy and X‐ray photoelectron spectroscopy (XPS), respectively. Water resistant properties of epoxy resin thermosets were evaluated by putting the samples into distilled water at 70°C for 168 h. The results demonstrated that the EP/12 wt% PUTMPS thermosets successfully passed UL‐94 V‐0 flammability rating and the LOI value reached 31.3%. The TGA results indicated that the incorporation of PUTMPS promoted epoxy resin matrix decomposed and char forming ahead of time, which led to a higher char yield and thermal stability for epoxy resin thermosets at high temperature. The morphological structures and analysis of XPS for the char residues of the epoxy resin thermosets shown that PUTMPS benefited to the formation of a sufficient, more compact, and homogeneous char layer with rich flame retardant elements on the materials surface during burning, which prevented the heat transmission and diffusion, limited the production of combustible gases, inhibited the emission of smoke, and then led to the reduction of the heat release rate and smoke produce rate. After water resistance tests, EP/12 wt% PUTMPS thermosets still remained excellent flame retardancy. Copyright © 2015 John Wiley & Sons, Ltd.     

Preparation,characterization and properties of a halogen‐free phosphorous flame‐retarded poly(butylene terephthalate) composite based on a DOPO derivative

A phosphorous flame retardant (DOPO‐MAH) was synthesized through the reaction between of 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide (DOPO) and maleic anhydride (MAH) and confirmed by FT‐IR, ¹H NMR, and ³¹P NMR techniques. The obtained flame retardant was then melt blended with poly(butylene terephthalate) (PBT) to prepare flame retardant PBT/DOPO‐MAH composites. The composites were characterized by LOI, UL‐94, and mechanical tests as well as scanning electron microscopy, thermogravimetric analysis, and differential scanning calorimetry analysis. On adding 20 wt % DOPO‐MAH, LOI increased from 20.9 to 25.7 and the UL‐94 V‐0 rating was achieved, whereas the tensile and flexural properties were notably improved. Torque‐time profile during the melt blending and intrinsic viscosity of the composite indicated that DOPO‐MAH acted as both flame retardant and chain extender for the PBT matrix. The results showed that PBT/DOPO‐MAH composite is a promising material for its good comprehensive properties. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 1301‐1307, 2013     

Synthesis of a novel phosphorus‐containing dicyclopentadiene novolac hardener and its cured epoxy resin with improved thermal stability and flame retardancy

A novel phosphorus‐containing dicyclopentadiene novolac (DCPD‐DOPO) curing agent for epoxy resins, was prepared from 9,10‐dihydro‐oxa‐10‐phosphaphenanthrene‐10‐oxide (DOPO) and n‐butylated dicyclopentadiene phenolic resin (DCPD‐E). The chemical structure of the obtained DCPD‐DOPO was characterized with FTIR, ¹H NMR and ³¹P NMR, and its molecular weight was determined by gel permeation chromatography. The flame retardancy and thermal properties of diglycidyl ether bisphenol A (DGEBA) epoxy resin cured with DCPD‐DOPO or the mixture of DCPD‐DOPO and bisphenol A‐formaldehyde Novolac resin 720 (NPEH720) were studied by limiting oxygen index (LOI), UL 94 vertical test and cone calorimeter (CCT), and differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA), respectively. It is found that the DCPD‐DOPO cured epoxy resin possess a LOI value of 31.6% and achieves the UL 94 V‐0 rating, while its glass transition temperature (T_g) is a bit lower (133 °C). The T_g of epoxy resin cured by the mixture of DCPD‐DOPO and NPEH720 increases to 137 °C or above, and the UL 94 V‐0 rating can still be maintained although the LOI decreases slightly. The CCT test results demonstrated that the peak heat release rate and total heat release of the epoxy resin cured by the mixture of DCPD‐DOPO and NPEH720 decrease significantly compared with the values of the epoxy resin cured by NPEH720. Moreover, the curing reaction kinetics of the epoxy resin cured by DCPD‐DOPO, NPEH720 or their mixture was studied by DSC. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44599.     

Synthesis of a heat‐resistant DOPO derivative and its application as flame‐retardant in engineering plastics

A star‐shaped DOPO derivative (GL‐3DOPO, P content 10.8 wt %) was synthesized through a two‐step reaction involving glycerol, acryloyl chloride, and DOPO. The derivative demonstrated a great improvement of thermal decomposition temperature increased to 360 °C from 194 °C (under N₂ atmosphere), promoting its application in thermoplastics of high processing temperature. When blended with engineering plastics including PET, PBT, PC, PA6, and PA66 at a GL‐3DOPO loading of 25 wt %, all the compounds reached the UL94 V‐0 level and increased limit oxygen index (LOI). In PET system, LOI raised from 22.8% to 35.4% with P 2.5 wt % and passed the V‐0 test with only 0.8 P wt %. Compact char layers were found in the PET system after LOI test, suggesting that GL‐3DOPO acted both in gas and condensed‐phase mode. All results indicated that GL‐3DOPO could be a potential flame‐retardant for engineering plastics. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44892.     

Synergistic barrier flame‐retardant effect of aluminium poly‐hexamethylenephosphinate and bisphenol‐A bis(diphenyl phosphate) in epoxy resin

Two flame retardants, aluminium poly‐hexamethylenephosphinate (APHP) and bisphenol‐A bis(diphenyl phosphate) (BDP), were incorporated into diglycidyl ether of bisphenol A (DGEBA) thermoset with 4,4′‐diaminodiphenyl sulfone (DDS) as curing agent, and then the synergistic flame‐retardant behaviors of the cured thermosets were investigated. Compared with thermosets containing 10 wt% APHP and 10 wt% BDP alone, the sample with 3.3 wt% APHP and 6.7 wt% BDP (3.3%APHP/6.7%BDP/EP; EP is DGEBA/DDS) possessed a better flame‐retardant effect since its limited oxygen index reached 35.0% and in the UL94 test it passed the V‐0 rating. The cone calorimeter test revealed that the 3.3%APHP/6.7%BDP/EP sample generated less gaseous fragments and more smoke particles instead of fuels and verified that APHP and BDP exhibited an outstanding synergistic effect on the barrier effect. Macroscopic digital photos and micrographs from scanning electron microscopy further disclose that BDP facilitated the formation of a flexible film covering holes in the residue. The flexible film was combined with aluminium phosphate particles which were produced by decomposed APHP, thereby forming a char layer with increased barrier effect. The synergistic barrier effect from APHP and BDP imposed a better flame‐retardant performance for epoxy thermosets. © 2017 Society of Chemical Industry     

An effective flame retardant for poly(ethylene terephthalate) synthesized by phosphaphenanthrene and cyclotriphosphazene

A novel flame retardant [9,10‐Dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxideÔtriphosphazene (DOPO–TPN)] based on phosphaphenanthrene and cyclotriphosphazene was synthesized and used to improve the flame retardancy of poly(ethylene terephthalate) (PET). The structure of DOPO–TPN was characterized by nuclear magnetic resonance, Fourier transform infrared spectroscope (FTIR), and elemental analysis. PET/DOPO–TPN composites with different amount of DOPO–TPN were prepared and the flame retardancy was determined by limiting oxygen index (LOI) and vertical burning test (UL‐94). With the incorporation of 5 wt % DOPO–TPN, the composite achieved a LOI value of 34% and UL‐94 V‐0 rating. The thermal properties of the PET/DOPO–TPN composites were investigated by thermogravimetric analysis. The flame retardant mechanism was investigated by pyrolysis‐gas chromatography/mass spectrometry (Py‐GC/MS), FTIR, and scanning electron microscopy (SEM). The Py‐GC/MS results showed that DOPO based fragments would exist in the gas phase during the pyrolysis of PET/DOPO–TPN composites which demonstrated that DOPO–TPN could act through gas‐phase action to exert flame retardant effect. The results of FTIR and SEM demonstrated that DOPO–TPN could promote the formation of compact and intact char residues to inhibit the heat and combustible gas transmission in condensed phase. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45246.     

Flame retardant performance of a carbon source containing DOPO derivative in PET and epoxy

The combination of gas‐phase and condensed‐phase action will contribute to high quality flame retardant. A novel 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide (DOPO)‐based flame retardant (DOPO‐DOPC), which contains carbon source was synthesized in favor of conducting the effect of gas‐phase as well as promoting the char formation in condensed‐phase. The chemical structure of DOPO‐DOPC was characterized by nuclear magnetic resonance (NMR) and Fourier transform infrared spectroscopy (FTIR). DOPO–DOPC was used as an additive in poly(ethylene terephthalate) (PET) and epoxy resin (EP). The flame retardancy of PET/DOPO‐DOPC and EP/DOPO‐DOPC composites were studied by limiting oxygen index (LOI) and UL‐94 test. The results showed that the incorporation of DOPO–DOPC into PET or EP could obviously improve their flame retardancy. The LOI values of modified PET or EP, which contained 10 wt % DOPO‐DOPC reached 42.8 and 31.7%, respectively. The thermogravimetric analysis (TGA) results revealed that DOPO–DOPC enhanced the formation of char residues. The Laser Raman spectroscopy (LRS) was used to investigate the carbon structure of thermal oxidation residues. Because of the combination of the gas phase flame retardant effect of DOPO moiety and the promoting formation of char residues in condensed phase, the PET and EP composites exhibited significant improvement toward flame retardancy. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44639.     

两种环氧树脂用磷氮阻燃剂的合成与应用研究

将4,4'-二氨基二苯甲烷(DDM)分别与苯甲醛和水杨醛进行缩合反应,所得两种缩合产物分别再与9,10-二氢-9-氧杂-10-磷杂菲-10-氧化物(DOPO)进行加成反应,得到两种新型磷氮阻燃剂A和B,并通过红外吸收光谱(FTIR)、核磁共振(NMR)和质谱(MS)方法证实了产物的结构。结果表明:所得阻燃剂分子可以和DDM一起充当环氧树脂(EP)的固化剂。将阻燃剂A、B分别同DDM加入到EP中,固化后形成的环氧固化物的Tg值和热稳定性有小幅下降,而阻燃性能大幅提高:当环氧固化体系的含磷量为1.0%时,所有环氧固化物垂直燃烧等级均达到UL94 V-0级;当磷含量达到1.5%时,B的环氧固化物的极限氧指数(LOI)达到41.2%。     

Polyamide‐enhanced flame retardancy of ammonium polyphosphate on epoxy resin

An attractive intumescent flame retardant epoxy system was prepared from epoxy resin (diglycidyl ether of bisphenol A), low molecular weight polyamide (cure agent, LWPA), and ammonium polyphosphate (APP). The cured epoxy resin was served as carbonization agent as well as blowing agent itself in the intumescent flame retardant formulation. Flammability and thermal stability of the cured epoxy resins with different contents of APP and LWPA were investigated by limited oxygen index (LOI), UL‐94 test, and thermogravimetric analysis (TGA). The results of LOI and UL‐94 indicate that APP can improve the flame retardancy of LWPA‐cured epoxy resins. Only 5 wt % of APP can increase the LOI value of epoxy resins from 19.6 to 27.1, and improve the UL‐94 ratings, reaching V‐0 rating from no rating when the mass ratio of epoxy resin to LWPA is 100/40. It is much interesting that LOI values of flame retardant cured epoxy resins (FR‐CEP) increase with decreasing LWPA. The results of TGA, FTIR, and X‐ray photoelectron spectroscopy (XPS) indicate that the process of thermal degradation of FR‐CEP consists of two main stages: the first stage is that a phosphorus rich char is formed on the surface of the material under 500°C, and then a compact char yields over 500°C; the second stage is that the char residue layer can give more effective protection for the materials than the char formed at the first stage do. The flame retardant mechanism also has been discussed according to the results of TGA, FTIR, and XPS for FR‐CEP. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Improved flame retardancy by synergy between cyclotetrasiloxane and phosphaphenanthrene/triazine compounds in epoxy thermoset

A siloxane compound (MVC) and a bi‐group phosphaphenanthrene/triazine compound (TGD) were employed in epoxy thermosets to explore high‐efficiency flame retardant systems. With only 1 wt% MVC and 3 wt% TGD, an epoxy thermoset passed UL 94 V‐0 rating test and achieved a limiting oxygen index value of 34.0%, exhibiting an excellent flame retardant effect. The MVC/TGD system not only decreased the peak value of heat release rate and effective heat of combustion but also imparted an improved charring ability to thermosets, thereby outstandingly reducing the flammability of 1%MVC/3%TGD/EP. Compared with the fire performance of 4%TGD/EP and 4%MVC/EP, the MVC/TGD system showed an obvious flame retardant synergistic effect, mainly depending on the general improvement of flame inhibition, charring and barrier effects of the thermoset during combustion. Evolved gas analysis combined with condensed‐phase pyrolysis product analysis jointly revealed the details of the changed pyrolysis mode. © 2017 Society of Chemical Industry