Preliminary evaluation of sulfonated poly(ether ether ketone)/monoethanolamine/adipic acid composite membranes for direct methanol fuel cell applications

A series of sulfonated poly(ether ether ketone)/monoethanolamine/adipic acid (SPEEK/MEA/AA) composite membranes are prepared and investigated to assess their possibility as proton exchange membranes in direct methanol fuel cells (DMFCs). A preliminary evaluation shows that introducing MEA and AA into SPEEK matrix decreases the thermal stability of membrane. However, the degradation temperatures are still above 260 °C, satisfying the requirement for fuel cell operation. Compared with the pure SPEEK membrane, the composite membranes exhibit not only lower water uptake and swelling ratios but also better mechanical property and oxidative stability. Noticeably, the methanol diffusion coefficient of the composite membranes decrease significantly from 3.15 × 10^?6 to 0.76 × 10^?6 cm²/s with increasing MEA and AA content, accompanied by only a small sacrifice in proton conductivity. Although both the methanol diffusion coefficient and the proton conductivity of composite membranes are lower than those of pure SPEEK and Nafion® 117 membranes, their selectivity (conductivity/methanol diffusion coefficient) are higher. In addition, the composite membranes show excellent stability in aqueous methanol solution. The good thermal and chemical stability, low swelling ratio, excellent mechanical property, low methanol diffusion coefficient, and high selectivity make the use of these composite membranes in DMFCs quite attractive. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2871–2879, 2007     

Structural modification of chitosan biopolymer as a novel polyelectrolyte membrane for green power generation

In the present study, a series of bioresource polyelectrolytes based on chitosan were synthesized and assessed for applicability in direct methanol fuel cells (DMFCs). A binary cross‐linking agent (sulfosuccinic acid/glutaraldehyde) was used for the structural modification of chitosan and membranes comprising various amounts of sulfosuccinic acid (0, 8, 12, and 16 wt% SSA/wt chitosan) were prepared. It was found that by increasing the sulfonate groups' content up to 16 wt%, proton conductivity and methanol permeability properties reach the values of 0.0452 S cm^?1 and 9.6 × 10^?7 cm² sec^?1, respectively. Based on the membrane selectivity evaluation and activation energy measurements of proton conduction, the optimum composition of cross‐linking agent was determined. The optimum composition resulted in a relatively high proton conductivity of 0.0452 S cm^?1 and a low methanol permeability of 9.6 × 10^?7 cm² sec^?1. Moreover, the optimum proton exchange membrane exhibited selectivity value of 47,100 in comparison with the corresponding value of 40,500 for Nafion® 117. The fabricated membranes showed acceptable oxidative and hydrolytic stability. Furthermore, single cell DMFC performance test revealed a power density of 17 mW cm^?2 at 30°C and 41 mW cm^?2 at 60°C in a 2 M methanol feed. Hence, prepared proton‐conducting bioresource ionomers could have promising potential in the field of green power generation as a low cost and biodegradable polyelectrolyte. Copyright © 2009 John Wiley & Sons, Ltd.     

Energy material - the role of silicotungstic acid and fly ash in sulfonated poly (ether sulfone) composites for PEMFC applications

The composite polymer electrolyte membranes were prepared from sulfonated poly (ether sulfone) (SPES), silicotungstic acid (STA) and fly ash (FA). Post sulfonation process was adopted to synthesize SPES using sulphuric and chlorosulfonic acid. The prepared electrolyte membranes were examined by water uptake capacity, swelling ratio, ion-exchange ability, proton conductivity, thermal stability and electrochemical performance for evaluating the pertinence of these membranes in fuel cell applications. As such the pristine membrane restricts with the proton conductivity of 0.042?S cm^?1 at 30?°C and 0.060?S cm^?1 at 90?°C while the polymer composite membrane, SP-STA-FA-10 reveals the maximum conductivity of 0.054?S cm^?1 at 30?°C and 0.073?S cm^?1 at 90?°C. It also exhibits good thermal stability than that of the pure membrane. The membrane electrode assemblies (MEAs) have been successfully developed from SPES as well as SP-STA-FA-10 membranes and their electrochemical performance were studied the wide range of current density. Herein, the composite membranes derived from SPES, STA and FA can be viable candidates for fuel cell applications.     

Phosphoric acid‐doped imidazolium ionomers with enhanced stability for anhydrous proton‐exchange membrane applications

Phosphoric acid‐doped crosslinked proton‐conducting membranes with high anhydrous proton conductivity, and good chemical stability in phosphoric acid were synthesized and characterized. The synthetic procedure of the acid‐doped composite membranes mainly involves the in situ crosslinking of polymerizable monomer oils (styrene and acrylonitrile) and vinylimidazole, and followed by the sulfonation of pendant imidazole groups with butanesultone, and further doped with phosphoric acid. The resultant phosphoric acid‐doped composite electrolyte membranes are flexible and show high thermal stability and high‐proton conductivity up to the order of 10^?2 S cm^?1 at 160 °C under anhydrous conditions. The phosphoric acid uptake, swelling degree, and proton conductivity of the composite membranes increase with the vinylimidazole content. The resultant composite membranes also show good oxidative stability in Fenton's reagent (at 70 °C), and quite good chemical stability in phosphoric acid (at 160 °C). The properties of the prepared electrolyte membranes indicate their promising prospects in anhydrous proton‐exchange membrane applications. © 2013 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2013 , 51, 1311–1317     

Polymer electrolyte membranes by in situ polymerization of poly(ethylene carbonate‐co‐ethylene oxide) macromonomers in blends with poly(vinylidene fluoride‐co‐hexafluoropropylene)

Salt‐containing membranes based on polymethacrylates having poly(ethylene carbonate‐co‐ethylene oxide) side chains, as well as their blends with poly(vinylidene fluoride‐co‐hexafluoropropylene) (PVDF‐HFP), have been studied. Self‐supportive ion conductive membranes were prepared by casting films of methacrylate functional poly(ethylene carbonate‐co‐ethylene oxide) macromonomers containing lithium bis(trifluorosulfonyl)imide (LiTFSI) salt, followed by irradiation with UV‐light to polymerize the methacrylate units in situ. Homogenous electrolyte membranes based on the polymerized macromonomers showed a conductivity of 6.3 × 10^?6 S cm^?1 at 20 °C. The preparation of polymer blends, by the addition of PVDF‐HFP to the electrolytes, was found to greatly improve the mechanical properties. However, the addition led to an increase of the glass transition temperature (T_g) of the ion conductive phase by ～5 °C. The conductivity of the blend membranes was thus lower in relation to the corresponding homogeneous polymer electrolytes, and 2.5 × 10^?6 S cm^?1 was recorded for a membrane containing 10 wt % PVDF‐HFP at 20 °C. Increasing the salt concentration in the blend membranes was found to increase the T_g of the ion conductive component and decrease the propensity for the crystallization of the PVDF‐HFP component. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 79–90, 2007     

Proton conductivity and structural properties of precursors mixed PVA/PWA-based hybrid composite membranes

A new class of hybrid nanocomposite membranes containing poly(vinyl alcohol) (PVA), phosphotungstic acid (PWA), 3-glycidyloxypropyltrimethoxysilane (GPTMS), 3-mercaptopropyltrimethoxysilane (MPTMS) and glutaraldehyde (GA) were prepared by a sol–gel method. The aim of this research study was to investigate these novel and highly proton-conducting membranes including their properties, and performances for proton exchange membrane fuel cells (PEMFCs) operating at low temperature. 'Swelling' was observed at room temperature for all the composites. The manner in which the conductivity depended on temperature and humidity was determined and a maximum conductivity value of 2.5?×?10^?2 S cm^?1 was found at a 140°C and 30 % relative humidity (RH) for the PVA/PWA/GPTMS/MPTMS/P₂O₅/GA (50/5/15/10/10/10 wt.%) hybrid composite membrane. It was suggested that the conductivity depended strongly on the nature of the organic/inorganic components as well as on the acid concentration. X-ray diffraction (XRD) results demonstrated that this membrane had an amorphous phase, and Fourier transform infrared spectroscopy (FTIR) results confirmed the composite formation. Finally, membrane-electrode assemblies with a loading of 0.1 mg cm^?2 of Pt/C on a prepared electrode gave rise to a current density of 309 mA cm^?2 at 0.5 V.     

Improvement of the proton exchange membrane fuel cell performances by optimization of the hot pressing process for membrane electrode assembly

The present study deals with PEM fuel cells, namely with the optimization of the hot pressing process for membrane electrode assembly (MEA) fabrication. Designs of experiments (DoE) have been used for evaluating the effect of hot pressing parameters (pressure, temperature, and time) on the MEA electrical performances. Full factorial 2³ DoE showed that the most important parameter is the pressing temperature. Surface response methodology indicated a non-monotonous behavior of the MEA electrical performances with respect to the pressing temperature. The MEA electrical performances increased with the pressing temperature in the temperature range from 100 to 115 °C, and decreased significantly in the temperature range from 115 to 130 °C. This behavior was attributed to drastic changes of the Nafion® 112 membrane properties and membrane/electrode interface over this temperature range. Observations of the MEA cross-section structure by scanning electron microscopy confirmed such hypotheses. Thermo-mechanical properties of Nafion® as determined by dynamic scanning calorimetry allowed estimating the glass transition temperature at ca. T _g?≈?117 °C in the conditions of the present study. The higher H₂/air fuel cell performance of ca. 0.8 W cm^?2 was obtained with the optimized pressing temperature for MEA fabrication of ca. 115 °C close to the T _g temperature of Nafion® 112, whereas for higher temperature the structure of the Nafion® membrane and of the membrane–electrode interface is damaged.     

Sulfonated polybenzimidazoles: Proton conduction and acid–base crosslinking

A series of soluble, benzimidazole‐based polymers containing sulfonic acid groups (SuPBI) has been synthesized. SuPBI membranes resist extensive swelling in water but are poor proton conductors. When blended with high ion exchange capacity (IEC) sulfonated poly(ether ether ketone) (SPEEK), a polymer that has high proton conductivity but poor mechanical integrity, ionic crosslinks form reducing the extent of swelling. The effect of sulfonation of PBI on crosslinking in these blends was gauged through comparison with nonsulfonated analogs. Sulfonic acid groups present in SuPBI compensate for acid groups involved in crosslinking, thereby increasing IEC and proton conductivity of the membrane. When water uptake and proton conductivity were compared to the IEC of blends containing either sulfonated or nonsulfonated PBI, no noticeable distinction between PBI types could be made. Comparisons were also made between these blends and pure SPEEK membranes of similar IEC. Blend membranes exhibit slightly lower maximum proton conductivity than pure SPEEK membranes (60 vs. 75 mS cm^?1) but had significantly enhanced dimensional stability upon immersion in water, especially at elevated temperature (80 °C). Elevated temperature measurements in humid environments show increased proton conductivity of the SuPBI membranes when compared with SPEEK‐only membranes of similar IEC (c.f. 55 for the blend vs. 42 mS cm^?1 for SPEEK at 80 °C, 90% relative humidity). © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 3640–3650, 2010     

Chemically modified proton‐conducting membranes based on sulfonated polyimides: Improved water stability and fuel‐cell performance

A series of branched/crosslinked sulfonated polyimide (B/C‐SPI) membranes were prepared and evaluated as proton‐conducting ionomers based on the new concept of in situ crosslinking from sulfonated polyimide (SPI) oligomers and triamine monomers. Chemical branching and crosslinking in SPI oligomers with 1,3,5‐tris(4‐aminophenoxy)benzene as a crosslinker gave the polymer membranes very good water stability and mechanical properties under an accelerated aging treatment in water at 130 °C, despite their high ion‐exchange capacity (2.2–2.6 mequiv g^?1). The resulting polymer electrolytes displayed high proton conductivities of 0.2–0.3 S cm^?1 at 120 °C in water and reasonably high conductivities of 0.02–0.03 S cm^?1 at 50% relative humidity. In a single H₂/O₂ fuel‐cell system at 90 °C, they exhibited high fuel‐cell performances comparable to those of Nafion 112. The B/C‐SPI membranes also displayed good performances in a direct methanol fuel cell with methanol concentrations as high as 50 wt % that were superior to those of Nafion 112. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 3751–3762, 2006     

Nanoscale membrane electrode assemblies based on porous anodic alumina for hydrogen–oxygen fuel cell

In this paper, we demonstrate that nanoscale membrane electrode assemblies, functioning in a H₂/O₂ fuel cell, can be fabricated by impregnation of anodic alumina porous membranes with Nafion® and phosphotungstic acid. Porous anodic alumina is potentially a promising material for thin-film micro power sources because of its ability to be manipulated in micro-machining operations. Alumina membranes (Whatman, 50 μm thick, and pore diameters of 200 nm) impregnated with the proton conductor were characterized by means of scanning electron microscopy, X-ray diffraction, and thermal analysis. The electrochemical characterization of the membrane electrode assemblies was carried out by recording the polarization curves of a hydrogen–oxygen 5 cm² fuel cell working at low temperatures (25?÷?80 °C) in humid atmosphere. Our assemblies realized with alumina membranes filled with phosphotungstic acid and Nafion® reach respectively the peak powers of 20 and 4 mW/cm² at room temperature using hydrogen and oxygen as fuel and oxidizer.     

Preparation of Proton Conductive Inorganic-Organic Hybrid Films Using Epoxycyclohexylethyltrimethoxysilane and Orthophosphoric Acid

Proton conductive inorganic-organic hybrid films, which show high proton conductivity at temperatures higher than 100°C with low humidification, have been prepared from epoxycyclohexylethyltrimethoxysilane (EHTMS), 3-glycidoxypropyltrimethoxysilane, and orthophosphoric acid by the sol-gel method. Self-supporting, flexible, and brownish transparent films with a thickness ranging from 150 to 300 μm were obtained. Differential thermal analyses and thermogravimetric measurements revealed that the films were stable up to about 200°C. Ionic conductivity of the films increased with an increase in the content of phosphoric acid in the films. The films with a molar ratio of P/Si = 1.75 retained a high conductivity of about 6 × 10^?4 S cm^?1 even after holding for 150 h under 0.7% relative humidity at 130°C. The conductivity of the films increased with an increase in the relative humidity and was about 1 × 10^?2 S cm^?1 under 20% relative humidity at 130°C.     

Synthesis and properties of novel sulfonated polyimides containing binaphthyl groups as proton‐exchange membranes for fuel cells

A novel sulfonated diamine monomer, 2,2′‐bis(p‐aminophenoxy)‐1,1′‐binaphthyl‐6,6′‐disulfonic acid (BNDADS), was synthesized. A series of sulfonated polyimide copolymers containing 30–80 mol % BNDADS as a hydrophilic component were prepared. The copolymers showed excellent solubility and good film‐forming capability. Atomic force microscopy phase images clearly showed hydrophilic/hydrophobic microphase separation. The relationship between the proton conductivity and degree of sulfonation was examined. The sulfonated polyimide copolymer with 60 mol % BNDADS showed higher proton conductivity (0.0945–0.161 S/cm) at 20–80 °C in liquid water. The membranes exhibited methanol permeability from 9 × 10^?8 to 5 × 10^?7 cm²/s at 20 °C, which was much lower than that of Nafion (2 × 10^?6cm²/s). The copolymers were thermally stable up to 300 °C. The sulfonated polyimide copolymers with 30–60 mol % BNDADS showed reasonable mechanical strength; for example, the maximum tensile strength at break of the sulfonated polyimide copolymer with 40 mol % BNDADS was 80.6 MPa under high moisture conditions. The optimum concentration of BNDADS was found to be 60 mol % from the viewpoint of proton conductivity, methanol permeability, and membrane stability. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 222–231, 2007     

Enhanced proton conductivity of polymer electrolyte membrane doped with titanate nanotubes

Nafion-titanate nanotubes composite membranes were prepared through a casting process. With the addition of 5 wt.%, the nanotubes were homogenously distributed in Nafion solution. The formed composite membrane showed a comparable mechanical strength to Nafion membrane. The proton conductivity of the composite membrane without external humidification is higher than that of the Nafion membrane, reaching 0.034 Scm^?1 and 0.01 Scm^?1 at 100 °C and 120 °C, respectively. The improved proton conductivity was attributed to the great water retention ability of the doped nanotubes.     

Crosslinking effects on hybrid organic–inorganic proton conducting membranes based on sulfonated polystyrene and polysiloxane

New hybrid semi‐interpenetrating proton‐conducting membranes were obtained using sulfonated polystyrene (SPS) and inorganic–organic polysiloxane phases with the aim of improving the mechanical and thermal characteristics of the pristine polymer and to study the effects of crosslinking in the latter phase in several of their properties, mainly proton conductivity. Siloxane phases were prepared using poly(dimethylsiloxane) (PDMS) and PDMS with tetraethoxysilane (TEOS) or phenyltrimethoxysilane (PTMS) as crosslinking agents. To study the crosslinking effect, membranes were prepared with different TEOS:PDMS and PTMS:PDMS mole ratios. The films obtained were characterized by FTIR, ²⁹Si‐HPDEC MAS‐NMR, ¹³C‐CP‐MAS NMR, elemental and thermal analyses. Certain properties, such as water uptake (WU), ion exchange capacity (IEC) and the state of the water, were determined. The proton conductivity was measured at different temperatures (30°C and 80°C) and relative humidities (50–95%). The water content of the hybrid membranes declined significantly, compared with the SPS membranes, depending on the nature and amount of siloxane phase added. Nonetheless, the conductivity values remained relatively high (>100 mS cm^?1 at 80°C and 95% RH) when compared to Nafion®117 presumably because of the formation of well developed proton channels, which makes them potentially promising as proton exchange membranes for fuel cells. These membranes proved to be thermally stable up to 350°C. Scanning electron microscopy (SEM) and scanning electrochemical microscopy (SECM) were used to characterize the hybrid membranes microstructures; the latter provided contrast for the conductive domains. Copyright © 2015 John Wiley & Sons, Ltd.     

Three‐component negative‐type photosensitive polyimide precursor based on poly(amic acid), a crosslinker,and a photoacid generator

A new negative‐working and alkaline‐developable photosensitive polyimide precursor based on poly(amic acid) (PAA), 4,4′‐methylenebis[2,6‐bis(hydroxymethyl)]phenol (MBHP) as a crosslinker, and a photoacid generator (5‐propylsulfonyloxyimino‐5H‐thiophen‐2‐ylidene)‐2‐(methylphenyl)acetonitrile (PTMA) has been developed. PAA was prepared by ring‐opening polymerization of pyromellitic dianhydride with 4,4′‐oxydianiline. The photosensitive polyimide precursor containing PAA (65 wt %), MBHP (25 wt %), and PTMA (10 wt %) showed a clear negative image featuring 10 μm line and space patterns when it was exposed to 436 nm light at 100 mJ·cm^?2, post‐exposure baked at 130 °C for 3 min, followed by developing with a 2.38 wt % aqueous tetramethylammonium hydroxide solution at 25 °C. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 593–599, 2005     

Ionic conductivity probed in main chain liquid crystalline azobenzene polyesters

Three main chain thermotropic liquid crystalline (LC) azobenzene polymers were synthesized using the azobenzene twin molecule (P4P) having the structure Phenylazobenzene‐tetraethyleneglycol‐Phenylazobenzene as the AA monomer and diols like diethylene glycol, tetraethylene glycol (TEG), and hexaethylene glycol as the BB comonomer. Terminal ? C(O)OMe units on P4P facilitated transesterification with diols to form polyesters. All polymers exhibited stable smectic mesophases. One of the polymers, Poly(P4PTEG) was chosen to prepare composite polymer electrolytes with LiCF₃SO₃ and ionic conductivity was measured by ac impedance spectroscopy. The polymer/0.3 Li salt complex exhibited a maximum ionic conductivity in the range of 10^?5 S cm^?1 at room temperature (25 °C), which increased to 10^?4 S cm^?1 above 65 °C. The temperature dependence of ionic conductivity was compared with the phase transitions occurring in the sample and it was observed that the glass transition had a higher influence on the ionic conductivity compared to the ordered LC phase. Reversible ionic conductivity switching was observed upon irradiation of the polymer/0.3 Li salt complex with alternate UV and visible irradiation. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 629–641     

High‐performance thin film composite membranes with well‐defined poly(dimethylsiloxane)‐b‐poly(ethylene glycol) copolymer additives for CO2 separation

A series of well‐defined diblock copolymers (BCPs) consisting of poly(ethylene glycol) (PEG) and poly(dimethylsiloxane) (PDMS) were synthesized and blended with commercially available PEBAX® 2533 to form the active layer of thin‐film composite (TFC) membranes, via spin‐coating. BCPs with a PEG component ranging from 1 to 10 kDa and a PDMS component ranging from 1 to 10 kDa were synthesized by a facile condensation reaction of hydroxyl terminated PEG and carboxylic acid functionalized PDMS. The BCP/PEBAX® 2533 blends up to 50 wt % on cross‐linked PDMS gutter layers were tested at 35 °C and 350 kPa. TFC membranes containing BCPs of 1 kDa PEG and 1–5 kDa PDMS produced optimal results with CO₂ permeances of approximately 1000 GPU which is an increase up to 250% of the permeance of pure PEBAX® 2533 composite membranes, while maintaining a CO₂/N₂ selectivity of 21. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 1500–1511     

Synthesis and ionic conductivity of hyperbranched poly(glycidol)

A novel hyperbranched poly(glycidol) (HPG) was prepared and characterized. The synthesized HPG was used as a substrate of a polymer electrolyte. The ionic conductivity of a blend of HPG, polyurethane (PU), and salt was studied. The ionic conductivity of HPG/PU/LiClO₄ was about 6.6 × 10^?6 S · cm^?1 at 20 °C and 6.3 × 10^?4 S · cm^?1 at 60 °C. The results indicated that HPG showed higher solubility for salt than linear polyether when both had the same [O]/[Li⁺] molar ratio. The main reason was that more cavities and a lower degree of chain entanglement in HPG resulted in a lower glass‐transition temperature and were beneficial for decreasing the aggregation of salt or enhancing the ionic conductivity. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2225–2230, 2001     

Synthesis and Characterization of Phenolphthalein‐Containing Sulfonated Poly(arylene ether phosphine oxide)s by Direct Polycondensation for Proton Exchange Membrane

A series of novel phenolphthalein‐containing sulfonated poly(arylene ether phosphine oxide)s (sPAEPP) with various sulfonation degrees were synthesized by direct polycondensation. The structure of sPAEPP was confirmed by ¹H‐NMR, ¹³C‐NMR, and IR spectroscopy. The high‐molecular weight of these polymers was determined by gel permeation chromatography (GPC). The transparent, tough, and flexible membranes could be achieved by solution casting. The macroscopic properties and microstructure of the obtained membranes were investigated in detail. The results showed that these sPAEPP membranes displayed excellent properties in terms of swelling, proton conductivity, and methanol permeability. For example, sPAEPP‐100 membrane exhibited an appropriate water uptake of 33.1%, a swelling ratio of only 11.7% (lower than 20.1% of Nafion 117), a proton conductivity of 0.11 S cm^?1 (similar to that of Nafion 117) at 80 °C, and a methanol permeability of 4.82 × 10^?7 cm² s^?1. Meanwhile, it also presented outstanding oxidative stability. Atomic force microscope (AFM) micrographs showed that the hydrophilic domains of the sPAEPP‐100 membrane formed connected and narrow ionic channels, which contributed to its high proton conductivity and good dimensional stability. As a result, sPAEPP‐100 membrane displays excellent application prospect for fuel cells. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019 , 57, 1097–1104     

Fabrication and characterization of SiO2/PVDF composite nanofiber‐coated PP nonwoven separators for lithium‐ion batteries

SiO₂/polyvinylidene fluoride (PVDF) composite nanofiber‐coated polypropylene (PP) nonwoven membranes were prepared by electrospinning of SiO₂/PVDF dispersions onto both sides of PP nonwovens. The goal of this study was to combine the good mechanical strength of PP nonwoven with the excellent electrochemical properties of SiO₂/PVDF composite nanofibers to obtain a new high‐performance separator. It was found that the addition of SiO₂ nanoparticles played an important role in improving the overall performance of these nanofiber‐coated nonwoven membranes. Among the membranes with various SiO₂ contents, 15% SiO₂/PVDF composite nanofiber‐coated PP nonwoven membranes provided the highest ionic conductivity of 2.6 × 10^?3 S cm^?1 after being immersed in a liquid electrolyte, 1 mol L^?1 lithium hexafluorophosphate in ethylene carbonate, dimethyl carbonate and diethyl carbonate. Compared with pure PVDF nanofiber‐coated PP nonwoven membranes, SiO₂/PVDF composite fiber‐coated PP nonwoven membranes had greater liquid electrolyte uptake, higher electrochemical oxidation limit, and lower interfacial resistance with lithium. SiO₂/PVDF composite fiber‐coated PP nonwoven membrane separators were assembled into lithium/lithium iron phosphate cells and demonstrated high cell capacities and good cycling performance at room temperature. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2013 , 51, 1719–1726