Design of Eutectic Hydrated Salt Composite Phase Change Material with Cement for Thermal Energy Regulation of Buildings

An energy-efficient eutectic hydrated salt phase change material based on sodium carbonate decahydrate and disodium hydrogen phosphate dodecahydrate (SD) was prepared. Then, SD was encapsulated into expanded graphite (EG) to produce form-stable composite phase change materials (SD/E), which indicated a positive effect on preventing the leakage of SD, decreasing the supercooling and improving the thermal conductivity. SD/E was further tested for thermal efficiency by simulating the indoor environment with a house-like model which was composed of SD/E and magnesium oxychloride cement. The results showed an excellent thermal insulation effect. This exciting porous composite phase shift material reveals possible architectural applications because of the attractive thermos-physical properties of SD/E.     

Characterization and Reliability of Caprylic Acid-Stearyl Alcohol Binary Mixture as Phase Change Material for a Cold Energy Storage System

This study reports the in-depth investigation of the thermophysical properties and thermal reliability of caprylic acid-stearyl alcohol (CA-SA) eutectic phase change material (PCM) for cooling applications. The phase diagram of CA-SA showed a eutectic point at a 90:10 molar ratio. The onset melting/freezing temperature and latent heat of fusion of caprylic acid-stearyl alcohol from the differential scanning calorimetry (DSC) were 11.4 °C/11.8 °C and 154.4/150.5 J/g, respectively. The thermal conductivity for the prepared eutectic PCM in the solid phase was 0.267 W/m.K (0 °C), whereas, in the liquid phase, it was 0.165 W/m.K (20 °C). In addition, the maximum relative percentage difference (RPD) marked at the end of 200 thermal cycles was 5.2% for onset melting temperature and 18.9% for phase change enthalpy. The Fourier transform infrared spectroscopy (FT-IR) result shows that the eutectic PCM holds good chemical stability. Corrosion tests showed that caprylic acid-stearyl alcohol could be a potential candidate for cold thermal energy storage applications.     

Preparation and Characteristics of Na2HPO4·12H2O-K2HPO4·3H2O/SiO2 Composite Phase Change Materials for Thermal Energy Storage

In this paper, a series of eutectic hydrated salts was obtained by mixing Na₂HPO₄·12H₂O (DHPD) with K₂HPO₄·3H₂O (DHPT) in different proportions. With the increase in the content of DHPT, the phase transition temperature and melting enthalpy of eutectic hydrated salts decreased gradually. Moreover, the addition of appropriate deionized water improved the thermal properties of eutectic hydrated salts. Colloidal silicon dioxide (SiO₂) was selected as the support carrier to adsorb eutectic hydrated salts, and the maximum content of eutectic hydrated salts in composite PCMs was 70%. When the content of the nucleating agent (Na₂SiO₃·9H₂O) was 5%, the supercooling degree of composite PCMs was reduced to the minimum of 1.2 °C. The SEM and FT-IR test results showed that SiO₂ and eutectic hydrated salts were successfully combined, and no new substances were formed. When the content of DHPT was 3%, the phase transition temperature and melting enthalpy of composite PCMs were 26.5 °C and 145.3 J/g, respectively. The results of thermogravimetric analysis and heating–cooling cycling test proved that composite PCMs had good thermal reliability and stability. The application performance of composite PCMs in prefabricated temporary houses was investigated numerically. The results indicated that PCM panels greatly increased the Grade I thermal comfort hours and reduced energy consumption. Overall, the composite PCM has great development potential building energy conservation.     

Thermal Properties and the Prospects of Thermal Energy Storage of Mg–25%Cu–15%Zn Eutectic Alloy as Phase Change Material

This study focuses on the characterization of eutectic alloy, Mg–25%Cu–15%Zn with a phase change temperature of 452.6 °C, as a phase change material (PCM) for thermal energy storage (TES). The phase composition, microstructure, phase change temperature and enthalpy of the alloy were investigated after 100, 200, 400 and 500 thermal cycles. The results indicate that no considerable phase transformation and structural change occurred, and only a small decrease in phase transition temperature and enthalpy appeared in the alloy after 500 thermal cycles, which implied that the Mg–25%Cu–15%Zn eutectic alloy had thermal reliability with respect to repeated thermal cycling, which can provide a theoretical basis for industrial application. Thermal expansion and thermal conductivity of the alloy between room temperature and melting temperature were also determined. The thermophysical properties demonstrated that the Mg–25%Cu–15%Zn eutectic alloy can be considered a potential PCM for TES.     

Characterization of Fatty Acids as Biobased Organic Materials for Latent Heat Storage

This work aims to characterize phase change materials (PCM) for thermal energy storage in buildings (thermal comfort). Fatty acids, biobased organic PCM, are attractive candidates for integration into active or passive storage systems for targeted application. Three pure fatty acids (capric, myristic and palmitic acids) and two eutectic mixtures (capric-myristic and capric-palmitic acids) are studied in this paper. Although the main storage properties of pure fatty acids have already been investigated and reported in the literature, the information available on the eutectic mixtures is very limited (only melting temperature and enthalpy). This paper presents a complete experimental characterization of these pure and mixed fatty acids, including measurements of their main thermophysical properties (melting temperature and enthalpy, specific heats and densities in solid and liquid states, thermal conductivity, thermal diffusivity as well as viscosity) and the properties of interest regarding the system integrating the PCM (energy density, volume expansion). The storage performances of the studied mixtures are also compared to those of most commonly used PCM (salt hydrates and paraffins).     

In-Situ Reaction Method to Synthetize Constant Solid-State Composites as Phase Change Materials for Thermal Energy Storage

The encapsulation and heat conduction of molten salt are very important for its application in heat storage systems. The general practice is to solidify molten salt with ceramic substrate and enhance heat conduction with carbon materials, but the cycle stability is not ideal. For this reason, it is of practical significance to study heat storage materials with a carbon-free thermal conductive adsorption framework. In this paper, the in-situ reaction method was employed to synthetize the constant solid-state composites for high-temperature thermal energy storage. AlN is hydrolyzed and calcined to form h-Al₂O₃ with a mesoporous structure to prevent the leakage of molten eutectic salt at high temperature. Its excellent thermal conductivity simultaneously improves the thermal conductivity of the composites. It is found that 15CPCMs prepared with 15% water addition have the best thermal conductivity (4.928 W/m·K) and mechanical strength (30.2 MPa). The enthalpy and the thermal storage density of 15CPCMs are 201.4 J/g and 1113.6 J/g, respectively. Due to the excellent leak-proof ability and lack of carbon materials, the 15CPCMs can maintain almost no mass loss after 50 cycles. These results indicate that 15CPCMs have promising prospects in thermal storage applications.     

A Study of Manufacturing Processes of Composite Form-Stable Phase Change Materials Based on Ca(NO3)2–NaNO3 and Expanded Graphite

The fabrication of form-stable phase change materials (FS-PCMs) usually involves four manufacturing processes: mixing, immersion, stabilization, and sintering. In each process, the operation parameters could affect the performance of the fabricated PCM composite. To gain an efficient and low-cost method for large-scale production of the molten salts/expanded graphite (EG) composite FS-PCMs, the effects of different operating parameters were investigated, including the stirring speed, evaporation temperature, melt-impregnation, cold-pressing pressure, and sintering temperature on the densification, microstructure, and thermophysical properties of the composite FS-PCMs. It was found that the microstructure, the morphology and durability, and the thermophysical properties such as thermal conductivity and specific heat enthalpy depended highly on the operating parameters. The following optimal operating parameters of the Ca(NO₃)₂–NaNO₃/EG composite FS-PCMs are suggested: the stirring speed of 20 rpm, the evaporation temperature of 98 °C, the melt-impregnation temperature of 280 °C, the cold-pressing pressure of 8 MPa, and the sintering temperature of 300 °C. The results of the present work can provide valuable insights for the large-scale production of the composite FS-PCMs.     

Thermophysical and Mechanical Properties of Hardened Cement Paste with Microencapsulated Phase Change Materials for Energy Storage

In this research, structural-functional integrated cement-based materials were prepared by employing cement paste and a microencapsulated phase change material (MPCM) manufactured using urea-formaldehyde resin as the shell and paraffin as the core material. The encapsulation ratio of the MPCM could reach up to 91.21 wt%. Thermal energy storage cement pastes (TESCPs) incorporated with different MPCM contents (5%, 10%, 15%, 20% and 25% by weight of cement) were developed, and their thermal and mechanical properties were studied. The results showed that the total energy storage capacity of the hardened cement specimens with MPCM increased by up to 3.9-times compared with that of the control cement paste. The thermal conductivity at different temperature levels (35–36 °C, 55–56 °C and 72–74 °C) decreased with the increase of MPCM content, and the decrease was the highest when the temperature level was 55–56 °C. Moreover, the compressive strength, flexural strength and density of hardened cement paste decreased with the increase in MPCM content linearly. Among the evaluated properties, the compressive strength of TESCPs had a larger and faster degradation with the increase of MPCM content.     

Preparation of Stable Phase Change Material Emulsions for Thermal Energy Storage and Thermal Management Applications: A Review

Thermal energy storage (TES) is an important means for the conservation and efficient utilization of excessive and renewable energy. With a much higher thermal storage capacity, latent heat storage (LHS) may be more efficient than sensible heat storage. Phase change materials (PCMs) are the essential storage media for LHS. PCM emulsions have been developed for LHS in flow systems, which act as both heat transfer and thermal storage media with enhanced heat transfer, low pumping power, and high thermal storage capacity. However, two major barriers to the application of PCM emulsions are their instability and high degree of supercooling. To overcome these, various strategies have been attempted, such as the reduction of emulsion droplet size, addition of nucleating agents, and optimization of the formulation. To the best of our knowledge, however, there is still a lack of review articles on fabrication methods for PCM emulsions or their latest applications. This review was to provide an up-to-date and comprehensive summary on the effective strategies and the underlying mechanisms for the preparation of stable PCM emulsions and reduction of supercooling, especially with the organic PCMs of paraffin. It was also to share our insightful perspectives on further development and potential applications of PCM emulsions for efficient energy storage.     

Preparation of Organic-Inorganic Coupling Phase Change Materials with Enhanced Thermal Storage Performance via Emulsion Polymerization

The serious phase separation in inorganic phase change materials, and easy leakage of organic phase change materials are the main obstacles to the practical batch application of phase change heat storage materials. To solve these problems, in this work, emulsion polymerization is introduced as the method for preparing organic-inorganic coupling phase change material (oic-PCM) with high heat storage performance using polyacrylamide (PAM) as the wall material and organic phase change material of cetyl alcohol as the core material, and diatomite is used as a supporting substrate to absorb inorganic sodium sulfate decahydrate (SSD). A differential scanning calorimeter (DSC), X-ray diffractometer (XRD), dust morphology and dispersion analyzer, and thermal conductivity tester were used to characterize the prepared organic-inorganic coupled phase change materials and investigate their performance. The research results show that when the mass fraction of cetyl alcohol is 68.97%, the mass fraction of emulsifier is 3.38%, and the mass fraction of sodium sulfate decahydrate/diatomite is 3.40%. The phase change latent heat of the organic-inorganic coupled phase change material is as high as 164.13 J/g, and the thermal conductivity reaches up to 0.2061 W/(m·k), which proves that the prepared organic-inorganic coupled phase change material has good heat storage performance, showing its good application prospects.     

Enhanced Thermal Performance of Composite Phase Change Materials Based on Hybrid Graphene Aerogels for Thermal Energy Storage

Thermal conductivity and latent heat are crucial performance parameters for phase change materials (PCMs) in thermal energy storage. To enhance the thermal performance of PCMs, with the help of graphene oxide (GO) acting as a dispersing agent, well-defined hybrid graphene aerogels (HGAs) with a three-dimensional (3D) porous structure were successfully synthesized by hydrothermal reaction of GO and graphene nanoplatelets (GNPs). GNPs, dispersing uniformly along the interconnecting graphene network, acted as thermal conductive fillers and supporting materials. Palmitic acid (PA) was impregnated into the HGA by vacuum forces. It was found that the thermal conductivity of the PA/HGA was enhanced without compromising heat storage capacity. Compared with PA, the PA/HGA with 4.2 wt% GNPs exhibited enhanced thermal conductivity of 2.1 W/mK and high latent heat of 206.2 J/g simultaneously. The PA/HGA with good thermal performance has potential applications in thermal energy storage.     

Investigating the Effect of Tube Diameter on the Performance of a Hybrid Photovoltaic–Thermal System Based on Phase Change Materials and Nanofluids

The finite element (FEM) approach is used in this study to model the laminar flow of an eco-friendly nanofluid (NF) within three pipes in a solar system. A solar panel and a supporting phase change material (PCM) that three pipelines flowed through made up the solar system. An organic, eco-friendly PCM was employed. Several fins were used on the pipes, and the NF temperature and panel temperature were measured at different flow rates. To model the NF flow, a two-phase mixture was used. As a direct consequence of the flow rate being raised by a factor of two, the maximum temperature of the panel dropped by 1.85 °C, and the average temperature dropped by 1.82 °C. As the flow rate increased, the temperature of the output flow dropped by up to 2 °C. At flow rates ranging from low to medium to high, the PCM melted completely in a short amount of time; however, at high flow rates, a portion of the PCM remained non-melted surrounding the pipes. An increase in the NF flow rate had a variable effect on the heat transfer (HTR) coefficient.     

Study on Influencing Factors of Phase Transition Hysteresis in the Phase Change Energy Storage

Phase change energy storage is a new type of energy storage technology that can improve energy utilization and achieve high efficiency and energy savings. Phase change hysteresis affects the utilization effect of phase change energy storage, and the influencing factors are unknown. In this paper, a low-temperature eutectic phase change material, CaCl₂·6H₂O-MgCl₂·6H₂O, was selected as the research object, combined with the mechanism of phase change hysteresis characteristics, using a temperature acquisition instrument to draw the step cooling curve. A differential scanning calorimeter was used to measure the DSC (differential scanning calorimetry) curve, and the hysteresis characteristics of phase transformation were studied by factors, such as heat storage temperature, cooling temperature, and cooling rate. The experimental results show that when heating temperature increases by 30 °C, phase transition hysteresis decreases by about 3 °C. The cooling temperature decreased by 10 °C, and the phase transition hysteresis increased by 2.69 °C. This paper provides a new idea for optimizing the properties of phase change energy storage materials and provides a possibility for realizing the parametric control of phase change hysteresis factors.     

Experimental Study on the Development of Fly Ash Foam Concrete Containing Phase Change Materials (PCMs)

Phase change materials (PCMs) have the ability to absorb and release a large amount of energy during the process of transforming physical properties (i.e., phase transition process). PCMs are suitable for thermal energy storage and reducing energy consumption in buildings. The aim of the study is to assess the basic material properties and thermal behavior of fly ash foam concrete mixed with two different types of microencapsulated PCMs (PCM6D and PCM18D). We made five different varieties of fly ash foam concrete by replacing the equivalent unit weight of cement with PCM 0%, PCM 10% and PCM 30%. The results show that using a new type of mixer, the microencapsulated PCMs kept their spherical shapes without any cracks or damage in the foam concrete matrix. Differential scanning calorimetry analysis showed that PCM18D-30% had a latent heat capacity of 19.2 °C and 44.7 J/g, in liquid and solid phase with melting and freezing temperatures of 9.46 °C and 41.7 J/g respectively. Additionally, thermocycle analysis showed that it had maintained the temperature for 8 h within the phase change range. In conclusion, PCMs can reduce indoor temperature fluctuations and exhibit the potential for enhancing energy savings and thermal comfort of buildings.     

Preparation of Colored Microcapsule Phase Change Materials with Colored SiO2 Shell for Thermal Energy Storage and Their Application in Latex Paint Coating

This article reports the design and manufacture of colored microcapsules with specific functions and their application in architectural interior wall coating. Utilizing reactive dyes grafted SiO₂ shell to encapsulate paraffin through interfacial polymerization and chemical grafting methods, this experiment successfully synthesized paraffin@SiO₂ colored microcapsules. The observations of surface morphology demonstrated that the colored microcapsules had a regular spherical morphology and a well-defined core-shell structure. The analysis of XRD and FT-IR confirmed the presence of amorphous SiO₂ shell and the grafting reactive dyes, and the paraffin possessed high crystallinity. Compared with pristine paraffin, the thermal conductivity of paraffin@SiO₂ colored microcapsules was significantly enhanced. The results of DSC revealed that the paraffin@SiO₂ colored microcapsules performed high encapsulation efficiency and desirable latent heat storage capability. Besides, the examinations of UV-vis and TGA showed that the paraffin@SiO₂ colored microcapsules exhibited good thermal reliability, thermal stability, and UV protection property. The analysis of infrared imaging indicated that the prepared latex paint exhibited remarkable temperature-regulated property. Compared with normal interior wall coatings, the temperature was reduced by about 2.5 °C. With such incomparable features, the paraffin@SiO₂ colored microcapsules not only appeared well in their solar thermal energy storage and temperature-regulated property, but also make the colored latex paint coating have superb colored fixing capabilities.     

Structural Phase Transition and In-Situ Energy Storage Pathway in Nonpolar Materials: A Review

Benefitting from exceptional energy storage performance, dielectric-based capacitors are playing increasingly important roles in advanced electronics and high-power electrical systems. Nevertheless, a series of unresolved structural puzzles represent obstacles to further improving the energy storage performance. Compared with ferroelectrics and linear dielectrics, antiferroelectric materials have unique advantages in unlocking these puzzles due to the inherent coupling of structural transitions with the energy storage process. In this review, we summarize the most recent studies about in-situ structural phase transitions in PbZrO₃-based and NaNbO₃-based systems. In the context of the ultrahigh energy storage density of SrTiO₃-based capacitors, we highlight the necessity of extending the concept of antiferroelectric-to-ferroelectric (AFE-to-FE) transition to broader antiferrodistortive-to-ferrodistortive (AFD-to-FD) transition for materials that are simultaneously ferroelastic. Combining discussion of the factors driving ferroelectricity, electric-field-driven metal-to-insulator transition in a (La_1−xSr_x)MnO₃ electrode is emphasized to determine the role of ionic migration in improving the storage performance. We believe that this review, aiming at depicting a clearer structure–property relationship, will be of benefit for researchers who wish to carry out cutting-edge structure and energy storage exploration.     

Energy Performance Assessment of Innovative Building Solutions Coming from Construction and Demolition Waste Materials

Prefabricated solutions incorporating thermal insulation are increasingly adopted as an energy conservation measure for building renovation. The InnoWEE European project developed three technologies from Construction and Demolition Waste (CDW) materials through a manufacturing process that supports the circular economy strategy of the European Union. Two of them consisted of geopolymer panels incorporated into an External Thermal Insulation Composite System (ETICS) and a ventilated façade. This study evaluates their thermal performance by means of monitoring data from three pilot case studies in Greece, Italy, and Romania, and calibrated building simulation models enabling the reliable prediction of energy savings in different climates and use scenarios. Results showed a reduction in energy demand for all demo buildings, with annual energy savings up to 25% after placing the novel insulation solutions. However, savings are highly dependent on weather conditions since the panels affect cooling and heating loads differently. Finally, a parametric assessment is performed to assess the impact of insulation thickness through an energy performance prediction and a cash flow analysis.     

Thermal Characterization of Medium-Temperature Phase Change Materials (PCMs) for Thermal Energy Storage Using the T-History Method

To reduce energy consumption and increase energy efficiency in the building sector, thermal energy storage with phase change materials (PCMs) is used. The knowledge of the thermophysical properties and the characteristics of PCMs (like their enthalpy changes and the distribution of stored energy over a specified temperature range) is essential for proper selection of the PCM and optimal design of the latent thermal energy store (LHTES). This paper presents experimental tests of the thermophysical properties of three medium-temperature PCMs: OM65, OM55, RT55, which can be used in domestic hot water installations and heating systems. Self-made test chambers with temperature control using Peltier cells were used to perform measurements according to the T-history method. In this way the temperature range of the phase transition, latent heat, specific heat capacity, enthalpy and the distributions of stored energy of the three PCMs were determined. The paper also presents measurements of the thermal conductivity of these PCMs in liquid and solid state using a self-made pipe Poensgen apparatus. The presented experimental tests results are in good agreement with the manufacturers’ data and the results of other researchers obtained with the use of specialized instruments. The presented research results are intended to help designers in the selection of the right PCM for the future LHTES co-working with renewable energy systems, waste heat recovery systems and building heating systems.     

Accelerated Thermal Cycling Test of Microencapsulated Paraffin Wax/Polyaniline Made by Simple Preparation Method for Solar Thermal Energy Storage

Microencapsulated paraffin wax/polyaniline was prepared using a simple in situ polymerization technique, and its performance characteristics were investigated. Weight losses of samples were determined by Thermal Gravimetry Analysis (TGA). The microencapsulated samples with 23% and 49% paraffin showed less decomposition after 330 °C than with higher percentage of paraffin. These samples were then subjected to a thermal cycling test. Thermal properties of microencapsulated paraffin wax were evaluated by Differential Scanning Calorimeter (DSC). Structure stability and compatibility of core and coating materials were also tested by Fourier transform infrared spectrophotometer (FTIR), and the surface morphology of the samples are shown by Field Emission Scanning Electron Microscopy (FESEM). It has been found that the microencapsulated paraffin waxes show little change in the latent heat of fusion and melting temperature after one thousand thermal recycles. Besides, the chemical characteristics and structural profile remained constant after one thousand thermal cycling tests. Therefore, microencapsulated paraffin wax/polyaniline is a stable material that can be used for thermal energy storage systems.