A particle swarm optimisation for the no-wait flow shop problem with due date constraints

This paper considers the no-wait flow shop scheduling problem with due date constraints. In the no-wait flow shop problem, waiting time is not allowed between successive operations of jobs. Moreover, a due date is associated with the completion of each job. The considered objective function is makespan. This problem is proved to be strongly NP-Hard. In this paper, a particle swarm optimisation (PSO) is developed to deal with the problem. Moreover, the effect of some dispatching rules for generating initial solutions are studied. A Taguchi-based design of experience approach has been followed to determine the effect of the different values of the parameters on the performance of the algorithm. To evaluate the performance of the proposed PSO, a large number of benchmark problems are selected from the literature and solved with different due date and penalty settings. Computational results confirm that the proposed PSO is efficient and competitive; the developed framework is able to improve many of the best-known solutions of the test problems available in the literature.     

Studying the effect of different combinations of timetabling with sequencing algorithms to solve the no-wait job shop scheduling problem

This paper considers the no-wait job shop (NWJS) problem with makespan minimisation criteria. It is well known that this problem is strongly NP-hard. Most of the previous studies decompose the problem into a timetabling sub-problem and a sequencing sub-problem. Each study proposes a different sequencing and timetabling algorithm to solve the problem. In this research, this important question is aimed to be answered: is the timetabling or the sequencing algorithm more important to the effectiveness of the developed algorithm? In order to find the answer, three different sequencing algorithms are developed; a tabu search (TS), a hybrid of tabu search with variable neighbourhood search (TSVNS), and a hybrid of tabu search with particle swarm optimisation (TSPSO). Afterwards, the sequencing algorithms are combined with four different timetabling methods. All the approaches are applied to a large number of test problems available in the literature. Statistical analysis reveals that although some of the sequencing and timetabling algorithms are more complicated than the others, they are not necessarily superior to simpler algorithms. In fact, some of the simpler algorithms prove to be more effective than complicated and time-consuming methods.     

Solving comprehensive dynamic job shop scheduling problem by using a GRASP-based approach

There are many dynamic events like new order arrivals, machine breakdowns, changes in due dates, order cancellations, arrival of urgent orders etc. that makes static scheduling approaches very difficult. A dynamic scheduling strategy should be adopted under such production circumstances. In the present study an event driven dynamic job shop scheduling mechanism under machine capacity constraints is proposed. The proposed method makes use of the greedy randomised adaptive search procedure (GRASP) by also taking into account orders due dates and sequence-dependent set-up times. Moreover, order acceptance/rejection decision and Order Review Release mechanism are integrated with scheduling decision in order to meet customer due date requirements while attempting to execute capacity adjustments. We employed a goal programming-based logic which is used to evaluate four objectives: mean tardiness, schedule unstability, makespan and mean flow time. Benchmark problems including number of orders, number of machines and different dynamic events are generated. In addition to event-driven rescheduling strategy, a periodic rescheduling strategy is also devised and both strategies are compared for different problems. Experimental studies are performed to evaluate effectiveness of the proposed method. Obtained results have proved that the proposed method is a feasible approach for rescheduling problems under dynamic environments.     

A hybrid genetic algorithm and tabu search for a multi-objective dynamic job shop scheduling problem

In most real manufacturing environments, schedules are usually inevitable with the presence of various unexpected disruptions. In this paper, a rescheduling method based on the hybrid genetic algorithm and tabu search is introduced to address the dynamic job shop scheduling problem with random job arrivals and machine breakdowns. Because the real-time events are difficult to express and take into account in the mathematical model, a simulator is proposed to tackle the complexity of the problem. A hybrid policy is selected to deal with the dynamic feature of the problem. Two objectives, which are the schedule efficiency and the schedule stability, are considered simultaneously to improve the robustness and the performance of the schedule system. Numerical experiments have been designed to test and evaluate the performance of the proposed method. This proposed method has been compared with some common dispatching rules and meta-heuristic algorithms that have been widely used in the literature. The experimental results illustrate that the proposed method is very effective in various shop-floor conditions.     

A generalized permutation approach to job shop scheduling with genetic algorithms

In order to sequence the tasks of a job shop problem (JSP) on a number of machines related to the technological machine order of jobs, a new representation technique — mathematically known as permutation with repetition is presented. The main advantage of this single chromosome representation is — in analogy to the permutation scheme of the traveling salesman problem (TSP) — that it cannot produce illegal operation sequences. As a consequence of the representation scheme a new crossover operator preserving the initial scheme structure of permutations with repetition will be sketched. Its behavior is similar to the well known Order-Crossover for simple permutation schemes. Actually theGOX operator for permutations with repetition arises from aGeneralisation ofOX. Computational experiments show, that GOX passes the information from a couple of parent solutions efficiently to offspring solutions. Together, the new representation and GOX support the cooperative aspect of genetic search for scheduling problems strongly.Supported by the Deutsche Forschungsgemeinschaft (Project Parnet)     

Mathematical modelling and a meta-heuristic for flexible job shop scheduling

This study develops new solution methodologies for the flexible job shop scheduling problem (F-JSSP). As a first step towards dealing with this complex problem, mathematical modellings have been used; two novel effective position- and sequence-based mixed integer linear programming (MILP) models have been developed to fully characterise operations of the shop floor. The developed MILP models are capable of solving both partially and totally F-JSSPs. Size complexities, solution effectiveness and computational efficiencies of the developed MILPs are numerically explored and comprehensively compared vis-à-vis the makespan optimisation criterion. The acquired results demonstrate that the proposed MILPs, by virtue of its structural efficiencies, outperform the state-of-the-art MILPs in literature. The F-JSSP is strongly NP-hard; hence, it renders even the developed enhanced MILPs inefficient in generating schedules with the desired quality for industrial scale problems. Thus, a meta-heuristic that is a hybrid of Artificial Immune and Simulated Annealing (AISA) Algorithms has been proposed and developed for larger instances of the F-JSSP. Optimality gap is measured through comparison of AISA’s suboptimal solutions with its MILP exact optimal counterparts obtained for small- to medium-size benchmarks of F-JSSP. The AISA’s results were examined further by comparing them with seven of the best-performing meta-heuristics applied to the same benchmark. The performed comparative analysis demonstrated the superiority of the developed AISA algorithm. An industrial problem in a mould- and die-making shop was used for verification.     

A shuffled frog-leaping algorithm for job shop scheduling with outsourcing options

In this paper, job shop scheduling problem with outsourcing options is considered and a novel shuffled frog-leaping algorithm (SFLA) is presented to minimise total tardiness under condition that total outsourcing cost does not exceed a given upper bound. In SFLA, a tournament selection-based method is used to decompose the whole population into some memeplexes, the search process in each memeplex is done on the best solution of the memeplex and composed of the global search step and the multiple neighbourhood search step. SFLA is tested on a number of instances and compared with some methods from the literature. Computational results validate the promising performance of SFLA on the considered problem.     

Optimisation of integrated process planning and scheduling using a particle swarm optimisation approach

Traditionally, process planning and scheduling are two independent essential functions in a job shop manufacturing environment. In this paper, a unified representation model for integrated process planning and scheduling (IPPS) has been developed. Based on this model, a modern evolutionary algorithm, i.e. the particle swarm optimisation (PSO) algorithm has been employed to optimise the IPPS problem. To explore the search space comprehensively, and to avoid being trapped into local optima, the PSO algorithm has been enhanced with new operators to improve its performance and different criteria, such as makespan, total job tardiness and balanced level of machine utilisation, have been used to evaluate the job performance. To improve the flexibility and agility, a re-planning method has been developed to address the conditions of machine breakdown and new order arrival. Case studies have been used to a verify the performance and efficiency of the modified PSO algorithm under different criteria. A comparison has been made between the result of the modified PSO algorithm and those of the genetic algorithm (GA) and the simulated annealing (SA) algorithm respectively, and different characteristics of the three algorithms are indicated. Case studies show that the developed PSO can generate satisfactory results in optimising the IPPS problem.     

Two enhanced differential evolution algorithms for job shop scheduling problems

This paper proposes two new differential evolution algorithms (DE) for solving the job shop scheduling problem (JSP) that minimises two single objective functions: makespan and total weighted tardiness. The proposed algorithms aim to enhance the efficiency of the search by dynamically balancing exploration and exploitation ability in DE and avoiding the problem of premature convergence. The first algorithm allows DE population to simultaneously perform different mutation strategies in order to extract the strengths of various strategies and compensate for the weaknesses of each individual strategy to enhance the overall performance. The second algorithm allows the whole DE population to change the search behaviour whenever the solutions do not improve. This study also introduces a modified local mutation operation embedded in the two proposed DE algorithms to promote exploitation in different areas of the search space. In addition, a local search technique, called Critical Block (CB) neighbourhood, is applied to enhance the quality of solutions. The performances of the proposed algorithms are evaluated on a set of benchmark problems and compared with results obtained from an efficient existing Particle Swarm Optimisation (PSO) algorithm. The numerical results demonstrate that the proposed DE algorithms yield promising results while using shorter computing times and fewer numbers of function evaluations.     

A heuristic model for dynamic flexible job shop scheduling problem considering variable processing times

In real scheduling problems, unexpected changes may occur frequently such as changes in task features. These changes cause deviation from primary scheduling. In this article, a heuristic model, inspired from Artificial Bee Colony algorithm, is proposed for a dynamic flexible job-shop scheduling (DFJSP) problem. This problem consists of n jobs that should be processed by m machines and the processing time of jobs deviates from estimated times. The objective is near-optimal scheduling after any change in tasks in order to minimise the maximal completion time (Makespan). In the proposed model, first, scheduling is done according to the estimated processing times and then re-scheduling is performed after determining the exact ones considering machine set-up. In order to evaluate the performance of the proposed model, some numerical experiments are designed in small, medium and large sizes in different levels of changes in processing times and statistical results illustrate the efficiency of the proposed algorithm.     

Variable neighbourhood search for dual-resource constrained flexible job shop scheduling

Dual-resource constrained flexible job shop scheduling problem (FJSP) is considered and an effective variable neighbourhood search (VNS) is presented, in which the solution to the problem is indicated as a quadruple string of the ordered operations and their resources. Two neighbourhood search procedures are sequentially executed to produce new solutions for two sub-problems of the problem, respectively. The search of VNS is restarted from a slightly perturbed version of the current solution of VNS when the determined number of iterations is reached. VNS is tested on some instances and compared with methods from literature. Computational results show the significant advantage of VNS on the problem.     

A job shop distributed scheduling based on Lagrangian relaxation to minimise total completion time

This paper considers a distributed job shop scheduling problem where autonomous sub-production systems share common machines with each other. Each sub-production system is responsible for the scheduling of a set of jobs to minimise the total completion time on shared machines. A sub-production system has ultimate responsibility on maintaining private information such as objective function, processing time and routings on shared machines. Also sub-production systems must cooperate each other in order to achieve a global goal while sharing minimum of private information. In this research, we propose a distributed cooperation method in which sub-production systems and shared machines interact with one another to find a compromised solution between a locally optimised solution and a system-wide solution. We tested the proposed method for small, medium and large size of job shop scheduling problems and compared to a global optimal solutions. The proposed method shows promising results in terms of solution qualities and computational times.     

A hybrid Pareto-based local search algorithm for multi-objective flexible job shop scheduling problems

This paper presents a hybrid Pareto-based local search (PLS) algorithm for solving the multi-objective flexible job shop scheduling problem. Three minimisation objectives are considered simultaneously, i.e. the maximum completion time (makespan), the total workload of all machines, and the workload of the critical machine. In this study, several well-designed neighbouring approaches are proposed, which consider the problem characteristics and thus can hold fast convergence ability while keep the population with a certain level of quality and diversity. Moreover, a variable neighbourhood search (VNS) based self-adaptive strategy is embedded in the hybrid algorithm to utilise the neighbouring approaches efficiently. Then, an external Pareto archive is developed to record the non-dominated solutions found so far. In addition, a speed-up method is devised to update the Pareto archive set. Experimental results on several well-known benchmarks show the efficiency of the proposed hybrid algorithm. It is concluded that the PLS algorithm is superior to the very recent algorithms, in term of both search quality and computational efficiency.     

基于灰色机会约束规划的不确定条件下车间作业调度

针对不确定条件下job shop调度问题的约束条件中含有灰色变量,提出用灰色机会约束规划方法解决不确定条件下job shop调度问题,建立了灰色机会约束规划调度模型.同时,使用灰色模拟的方法和手段解决了灰色机会约束规划问题.给出了如何使用灰色模拟技术处理复杂的灰色机会约束以及基于遗传算法的求最优解的过程,并提出用灰色模拟技术结合遗传算法求解生产调度问题中的灰色不确定规划问题.计算仿真结果表明,这种基于灰色机会约束规划的方法处理不确定条件下车间作业调度问题的模型是可行而有效的.     

Dynamic job shop scheduling using variable neighbourhood search

In this paper a scheduling method based on variable neighbourhood search (VNS) is introduced to address a dynamic job shop scheduling problem that considers random job arrivals and machine breakdowns. To deal with the dynamic nature of the problem, an event-driven policy is selected. To enhance the efficiency and effectiveness of the scheduling method, an artificial neural network with a back propagation error learning algorithm is used to update parameters of the VNS at any rescheduling point according to the problem condition. The proposed method is compared with some common dispatching rules that have been widely used in the literature for the dynamic job shop scheduling problem. Results illustrate the high efficiency and effectiveness of the proposed method in a variety of shop floor conditions.     

Production scheduling optimization algorithm for the hot rolling processes

The hot rolling production scheduling problem is an extremely difficult and time-consuming process, so it is quite difficult to achieve an optimal solution with traditional optimization methods owing to the high computational complexity. To ensure the feasibility of solutions and improve the efficiency of the scheduling, this paper proposes a vehicle routing problem (VRP) to model the problem and develops an easily implemented hybrid approach (QPSO-SA) to solve the problem. In the hybrid approach, quantum particle swarm optimization (QPSO) combines local search and global search to search the optimal results and simulated annealing (SA) employs certain probability to avoid getting into a local optimum. The computational results from actual production data have shown that the proposed model and algorithm are feasible and effective for the hot rolling scheduling problem.     

A discrete time reactive scheduling model for new order insertion in job shop,make-to-order industries

This research presents a new reactive scheduling methodology for job shop, make-to-order industries. An integer linear programming formulation previously developed by the authors to schedule these types of industries is extended to address the problem of inserting new orders in a predetermined schedule, which is important in order-driven industries. A reactive scheduling algorithm is introduced to iteratively update the schedules. Numerical results on realistic examples of job shops of different sizes illustrate the effectiveness of the approach. In each case, different alternatives for inserting a set of new orders in an initial schedule are optimally generated, enabling the user to choose the most convenient one. Solutions are characterised by measures of scheduling efficiency as well as stability measures that assess the impact of rescheduling operations in a previously defined scheduling solution.     

基于公理设计的车间调度算法研究

车间调度问题是典型的NP难题,也是一种完全耦合的复杂系统.基于公理设计思想对车间调度系统进行了解耦设计,给出了相应的解耦思路及解耦矩阵,提出并实现了一种车间调度算法,并对算法的复杂性进行了分析.以实际车间生产调度作为研究对象,针对实际生产中零件紧急程度不一的情况,为待加工零件赋予不同的权值,并优先考虑调度加工工时较长的零件;采用以解耦设计为总目标,在满足约束条件的情况下,尽量优化压缩加工时间.对算法的复杂性进行了分析,该算法属于三次多项式复杂级,较优于一般的算法.通过2个实例计算和对比,验证了本算法的实用性和有效性.     

遗传算法的双目标柔性作业车间调度研究

研究了FMS环境下先进制造车间路径柔性的优化调度问题.同时考虑现代生产准时制的要求,建立了柔性作业车间调度问题的双目标数学优化模型,并给出了求解模型的遗传算法的具体实现过程;针对模型的特殊性,提出了染色体两层编码结构,将AOV网络图应用到解码和适应度函数的计算中,通过一个调度实例进行验证,给出了相应的选择、交叉、变异操作设计方案.     

Multi-objective genetic algorithm for energy-efficient job shop scheduling

The paper investigates the effects of production scheduling policies aimed towards improving productive and environmental performances in a job shop system. A green genetic algorithm allows the assessment of multi-objective problems related to sustainability. Two main considerations have emerged from the application of the algorithm. First, the algorithm is able to achieve a semi-optimal makespan similar to that obtained by the best of other methods but with a significantly lower total energy consumption. Second, the study demonstrated that the worthless energy consumption can be reduced significantly by employing complex energy-efficient machine behaviour policies.