Preparation and characterization of novel nanocomposites based on polyacrylonitrile/kaolinite

A novel intercalation nanocomposite based on polyacrylonitrile (PAN)/kaolinite was prepared by a simple in situ emulsion polymerization in the presence of organically modified layered silicates (kaolinite). The crude kaolinite (K₀) was firstly modified by dimethylsulfoxide-methanol and potassium acetate-aqueous systems; acrylonitrile monomer was then intercalated into kaolinite by displacing potassium acetate from KAc-kaolinite (the kaolinite modified by KAc, marked as K₂). The polymer/kaolinite composites were prepared by in situ emulsion polymerization, and characterized by means of X-ray diffraction, scanning electron microscope, transmission electron microscope and thermal gravimetric analysis. Experimental results indicate that the clay layers of kaolinite in PAN/K₂ composites are well distributed and delaminated. The weight-average molecular weights were measured by small-angle X-ray scattering for all samples. The presence of clay results in an increase in molecular weights compared to pure PAN polymer due to the highly crosslinked structure.     

Hybrids of silver nanowires and silica nanoparticles as morphology controlled conductive filler applied in flexible conductive nanocomposites

Flexible conductive polymer nanocomposites based on silver nanowires (AgNWs) have been widely studied to develop the next generation of flexible electronics. However, AgNWs tend to aggregate in polymer matrix that usually results in high percolation threshold. In this study, nonconductive silica nanoparticles (nano-SiO₂) were successfully co-assembled on AgNWs to form AgNWs/nano-SiO₂ hybrids and waterborne polyurethane (WPU) conductive nanocomposites filled with the hybrids were prepared. The results show that the resistivity of WPU nanocomposites filled with AgNWs/nano-SiO₂ hybrids decreased about 5000 times and the percolation threshold decreased from 10.6 vol% to 3.6 vol% due to AgNWs distribute more uniformly in WPU with the help of nano-SiO₂. The further study to mechanism of interactions between AgNWs and nano-SiO₂ suggest that the promotion of dispersion is attributed to hydrogen bonding and van der Waals force. The WPU nanocomposites embedded with AgNWs/nano-SiO₂ hybrids present excellent mechanical adhesiveness, flexibility and thermal stability.     

In situ thermal reduction of graphene oxide for high electrical conductivity and low percolation threshold in polyamide 6 nanocomposites

Electrically conductive and thermally stable polyamide 6 (PA 6) nanocomposites were prepared through one-step in situ polymerization of ε-caprolactam monomer in the presence of electrically insulating and thermally unstable graphene oxide (GO) nanosheets. These nanocomposites show a low percolation threshold of ∼0.41 vol.% and high electrical conductivity of ∼0.028 S/m with only ∼1.64 vol.% of GO. Thermogravimetric analysis and X-ray photoelectron spectroscopy results of GO before and after thermal treatment at the polymerization temperature indicate that GO was reduced in situ during the polymerization process. X-ray diffraction patterns and scanning electron microscopy observation confirm the exfoliation of the reduced graphene oxide (RGO) in the PA 6 matrix. The low percolation threshold and high electrical conductivity are attributed to the large aspect ratio, high specific surface area and uniform dispersion of the RGO nanosheets in the matrix. In addition, although GO has a poor thermal stability, its PA 6 nanocomposite is thermally stable with a satisfactory thermal stability similar to those of neat PA 6 and PA 6/graphene nanocomposite. Such a one-step in situ polymerization and thermal reduction method shows significant potential for the mass production of electrically conductive polymer/RGO nanocomposites.     

Morphology,thermal and mechanical properties of PVC/MMT nanocomposites prepared by solution blending and solution blending + melt compounding

Two types of montmorillonite (MMT), natural sodium montmorillonite (Na-MMT) and organically modified montmorillonite (OMMT), in different amounts of 1, 2, 5, 10 and 25 phr (parts per hundred resin), were dispersed in rigid poly (vinyl chloride) by two different methods: solution blending and solution blending + melt compounding. The effects on morphology, thermal and mechanical properties of the PVC/MMT nanocomposites were studied by varying the amount of Na-MMT and OMMT in both methods. SEM and XRD analysis revealed that possible intercalated and exfoliated structures were obtained in all of the PVC/MMT nanocomposites. Thermogravimetric analysis revealed that PVC/Na-MMT nanocomposites have better thermal stability than PVC/OMMT nanocomposites and PVC. In general, PVC/MMT nanocomposites prepared by solution blending + melt compounding revealed improved thermal properties compared to PVC/MMT nanocomposites prepared by solution blending. Vicat tests revealed a significant decrease in Vicat softening temperature of PVC/MMT nanocomposites prepared by solution blending + melt compounding compared to unfilled PVC.     

Interfacial enhancement of nano-SiO2/polypropylene composites

The authors proposed an approach for manufacturing nano-SiO₂/polypropylene (PP) composites by in situ reactive processing. The key issue lies in that the nanoparticles were covalently bonded to the matrix polymer via polyurethane (PU) elastomer and PP-g-NH₂. Unlike the previous techniques based on graft polymerization, the present one did not need to pretreat the nanoparticles. Taking the advantages of rubber-type grafting polymer (i.e. PU) and interfacial reactive compatibilization with PP-g-NH₂, a synergetic toughening effect was observed for the PP nanocomposites. Only very low concentrations of nano-SiO₂ (1.5–2.5 vol.%) and PU (<4 vol.%) were sufficient to greatly increase notched impact strength of PP. Meanwhile, tensile properties of the nanocomposites were also slightly enhanced.     

Characterization and properties of in situ emulsion polymerized poly(methyl methacrylate)/graphene nanocomposites

Poly(methyl methacrylate) (PMMA)/graphene nanocomposites were prepared by in situ emulsion polymerization. Raman and Fourier transform infrared spectra showed that PMMA polymer contained partially reduced graphite oxide. Dynamic mechanical analysis and differential scanning calorimetry analysis showed that graphene in the PMMA matrix acted as reinforcing filler; it enhanced the storage moduli and glass transition temperatures of the nanocomposites. Thermogravimetric analysis showed that the thermal stability of the nanocomposites increased by ca. 35 °C. The electrical conductivity of nanocomposite with 3 wt.% graphite oxide was 1.5 S m⁻¹ at room temperature.     

Graphite oxide/poly(methyl methacrylate) nanocomposites prepared by a novel method utilizing macroazoinitiator

Graphite oxide (GO)/poly(methyl methacrylate) (PMMA) nanocomposites were prepared by a novel method utilizing macroazoinitiator (MAI). The MAI, which has a poly(ethylene oxide) (PEO) segment, was intercalated between the lamellae of GO to induce the inter-gallery polymerization of methyl methacrylate (MMA) and exfoliate the GO. The morphological, conductivity, thermal, mechanical and rheological properties of these nanocomposites were examined and compared with those of intercalated nanocomposites prepared by polymerization with the normal radical initiator, 2,2′-azobisisobutyronitrile. The improvement in conductivity by GO was more evident in exfoliated nanocomposites compared to that of intercalated nanocomposites. For example, a conductivity of 1.78 × 10⁻⁷ S/cm was attained in the exfoliated nanocomposite prepared with 2.5 parts GO per 100 parts MMA, which was about 50-fold higher than that of the intercalated nanocomposite. The thermal, mechanical and rheological properties also indicate that thin GO with a high aspect ratio is finely dispersed and effectively reinforced the PMMA matrix in both exfoliated and intercalated nanocomposites.     

Shape memory and physical properties of poly(ethyl methacrylate)/Na-MMT nanocomposites prepared by macroazoinitiator intercalated in Na-MMT

A macroazoinitiator (MAI) containing a poly(ethylene glycol) (PEG) segment was intercalated in the gallery of sodium montmorillonite (Na-MMT) and this intercalated MAI was used in the preparation of Na-MMT/poly(ethyl methacrylate) (PEMA) nanocomposites via in situ radical polymerization of ethyl methacrylate. The X-ray diffraction pattern and the morphology observed with a transmission electron microscope showed that Na-MMT intercalated with a PEG segment was heterogeneously dispersed in the polymer matrix. Thus Na-MMT intercalated with a PEG segment effectively enhanced the mechanical properties of PEMA. Shape memory behavior and rheological properties showed that Na-MMT intercalated with a PEG segment performed its role as a physical crosslinker effectively even with 1.2 wt% of Na-MMT.     

Effects of modified Clay on the morphology and thermal stability of PMMA/clay nanocomposites

The potential to improve the mechanical, thermal, and optical properties of poly(methyl methacrylate) (PMMA)/clay nanocomposites prepared with clay containing an organic modifier was investigated. Pristine sodium montmorillonite clay was modified using cocoamphodipropionate, which absorbs UVB in the 280–320 nm range, via ion exchange to enhance the compatibility between the clay platelets and the methyl methacrylate polymer matrix. PMMA/clay nanocomposites were synthesized via in situ free-radical polymerization. Three types of clay with various cation-exchange capacities (CEC) were used as inorganic layered materials in these organic–inorganic hybrid nanocomposites: CL42, CL120, and CL88 with CEC values of 116, 168, and 200 meq/100 g of clay, respectively. We characterized the effects of the organoclay dispersion on UV resistance, effectiveness as an O₂ gas barrier, thermal stability, and mechanical properties of PMMA/clay nanocomposites. Gas permeability analysis demonstrated the excellent gas barrier properties of the nanocomposites, consistent with the intercalated or exfoliated morphologies observed. The optical properties were assessed using UV–Visible spectroscopy, which revealed that these materials have good optical clarity, UV resistance, and scratch resistance. The effect of the dispersion capability of organoclay on the thermal properties of PMMA/clay nanocomposites was investigated by thermogravimetric analysis and differential scanning calorimetry; these analyses revealed excellent thermal stability of some of the modified clay nanocomposites.     

Preparation of ultra-low dielectric constant silica/polyimide nanofiber membranes by electrospinning

Ultra-low dielectric constant silica/polyimide (SiO₂/PI) composite nanofiber membranes are prepared by the combined sol–gel and electrospinning techniques. The emulsion composed of partially hydrolyzed tetraethoxysilane (TEOS) and polyamic acid (PAA) is spun to yield the precursor of the SiO₂/PI fibers with a core–shell structure due to phase separation. The dielectric constant (k) of the composite membranes varies from 1.78 to 1.32 with increasing content of SiO₂. The fibers accumulate and form the film with a large amount of pores leading the lower k. In addition, the interfacial reaction between SiO₂ and the PI matrix reduces the value of k as the SiO₂ concentration is increased. The thermal stability of PI increase after mixing with SiO₂ and the SiO₂/PI composite fibers have large commercial potential in the electronics industry.     

Synthesis and properties of poly(hexamethylene terephthalate)/multiwall carbon nanotubes nanocomposites

Poly(hexamethylene terephthalate) (PHT)/carbon nanotubes (CNT) nanocomposites containing 1% and 3% (w/w) of filler were prepared by two procedures: in situ ring-opening polymerization of hexamethylene terephthalate cyclic oligomers in the presence of CNT and melt blending of PHT/CNT mixtures. Arc discharge multiwalled carbon nanotubes, both pristine (MWCNT) and hydroxyl functionalized (MWCNT-OH), were used. The objective was to evaluate the effect of preparation procedure, nanotube side-wall functionalization and amount of nanotube loaded on properties of PHT. All nanocomposites showed an efficient distribution of the carbon nanotubes within the PHT matrix but interfacial adhesion and reinforcement effect was dependent on both functionalization and nanotubes loading. Significant differences in thermal stability and mechanical properties ascribable to functionalization and processing were observed among the prepared nanocomposites. All the prepared nanocomposites showed enhanced crystallizability due to CNT nucleating effects although changes in melting and glass transition temperatures were not significant.     

Synthesis and characterization of novel hyperbranched polyimides/attapulgite nanocomposites

Novel hyperbranched polyimides/attapulgite (HBPI/AT) nanocomposites were successfully synthesized by in situ polymerization. HBPI derived from novel 2,4,6-tri[3-(4-aminophenoxy)phenyl]pyridine (TAPP) and 2,2-bis[4-(3,4-dicarboxyphenoxy)phenyl]propane dianhydride (BPADA). 4,4′-diphenylmethane diisocyanate (MDI) modified AT copolymerized with HBPI and the nanocomposites formed multilinked network. Chemical structure, morphology, thermal behavior, and mechanical properties of nanocomposites were investigated by Fourier transform infrared spectroscopy (FTIR), scanning electron microscope (SEM), thermal gravimetric analysis (TGA), dynamic mechanical analysis (DMA), and tensile testing et.al. Results indicated that modified AT was homogeneously dispersed in matrix and resulted in an improvement of thermal stability, mechanical properties and water resistance of HBPI/AT nanocomposites.     

Preparation and properties of reduced graphene oxide/polyacrylonitrile nanocomposites using polyvinyl phenol

Nanocomposites of polyacrylonitrile (PAN) with reduced graphene oxide (rGO) were prepared using a solution mixing technique employing polyvinyl phenol (PVP) as a compatibilizer. The PVP can facilitate composite formation by interacting with both rGO and PAN via π-π and H-bonding respectively. Various amounts of rGO were used to prepare PAN nanocomposites. The cross-sectional morphology of the composite films shows a uniform dispersion of rGO sheets in the PAN matrix. The Fourier transform infrared (FT-IR) studies revealed that good interaction of the rGO/PVP hybrid with PAN. The wide angle x-ray diffraction (WAXS) study confirms that the rGO sheets were uniformely dispersed as individual sheets in the PAN matrix. Thermogravimetric analysis shows enhanced thermal stability of the composite compared to pure PAN. The tensile strength and elastic modulus of the nanocomposites increased with increasing rGO content. A 102% enhancement in tensile strength and a 62.9% enhancement in elastic modulus were observed in the nanocomposite with 5% rGO.     

Synthesis and properties of waterborne polyurethane/attapulgite nanocomposites

The novel nanocomposites derived from waterborne polyurethane (WPU)/Attapulgite (AT) nanocomposites have been successfully synthesized by in situ polymerization progress. AT functionalized by chemical modification were incorporated as a crosslinker in prepolymer. The chemical structures, morphology, thermal behavior, and mechanical properties of the WPU/AT nanocomposites were investigated by Fourier transform infrared spectroscopy (FTIR), thermo gravimetric analysis (TGA), differential scanning calorimetry (DSC), scanning electron microscopy (SEM), X-ray diffraction (XRD) and tensile testing respectively. The experimental results indicated that the organically modified attapulgites were homogeneously dispersed in the WPU and resulted in an improvement of thermal stability, tensile strength and elongation at break of WPU/AT nanocomposites.     

Highly conductive graphene oxide/polyaniline hybrid polymer nanocomposites with simultaneously improved mechanical properties

Graphene oxide (GO) was added to a polymer composites system consisting of surfactant-wrapped/doped polyaniline (PANI) and divinylbenzene (DVB). The nanocomposites were fabricated by a simple blending, ultrasonic dispersion and curing process. The new composites show higher conductivity (0.02–9.8 S/cm) than the other reported polymer system filled with PANI (10⁻⁹–10⁻¹ S/cm). With only 0.45 wt% loading of GO, at least 29% enhancement in electric conductivity and 29.8% increase in bending modulus of the composites were gained. Besides, thermal stability of the composites was also improved. UV–Vis spectroscopy, X-ray diffraction analysis (XRD) and scanning electron microscopy (SEM) revealed that addition of GO improves the dispersion of PANI in the polymer composite, which is the key to realize high conductivity.     

Synthesis and characterization of polyaniline nanorods/Ce(OH)3-Pr2O3/montmorillonite composites through reverse micelle template

Polyaniline (PANI) nanorods/Ce(OH)₃-Pr₂O₃/montmorillonite (MMT) nanocomposites were synthesized via in situ polymerization of aniline monomer through reverse micelle template (RMT) in the presence of montmorillonite and Ce(OH)₃, Pr₂O₃. In the experiment, sulphosalicylic acid was used as dopant, aniline was designated as oil phase and the aqueous solution comprising Ce³⁺ and Pr³⁺ as water phase. The nanocomposites were characterized by scanning electron microscope (SEM), X-ray diffraction (XRD) analysis, Fourier transform infrared (FT-IR) spectroscopy and thermogravimetry-differential thermal analysis (TG-DTA). The results showed that PANI nanorods were synthesized in the interlayer spaces of MMT with uniform spherical rare earth nanoparticles. The thermal stability of the nanocomposites prepared was enhanced drastically compared with pure polyaniline.     

Fabrication and characterization of transparent ZnO–SiO2/silicone nanocomposites with tunable emission colors

ZnO quantum dot-SiO₂ (Z–S) nanocomposite particles with tunable photoluminescence were obtained via hydrolyzing tetraethoxysilane in the ZnO quantum dots containing ethanol solution with further calcinations. The nanocomposite particles were introduced into a transparent silicone matrix and the ratio of ZnO to SiO₂ was adjusted to maintain the transmittance in terms of the filler-matrix refractive index matching principle. Finally, transparent Z–S/silicone nanocomposites with tunable emission colors were successfully fabricated which may find potential applications as encapsulating materials for highly bright LED lamps.     

Novel nanocomposites based on epoxy resin/epoxy-functionalized polydimethylsiloxane reinforced with POSS

The purpose of the present study is to develop novel nanocomposites based on diglycidylether of bisphenol A (DGEBA) combined with diglycidylether-terminated polydimethylsiloxane (DG-PDMS), reinforced with 10 wt.% (mono-/octa) epoxy POSS nanocages (MEP or OEP-POSS). DG-PDMS and POSS compounds were covalently incorporated into DGEBA resin via copolymerization of epoxy groups. The effect of both DG-PDMS and POSS nanoparticles on the curing reaction, glass transition temperature (T_g), thermal stability, hardness and morphology of DGEBA/DG-PDMS ± POSS nanocomposites were studied by DSC, FTIR, DMA, TGA, SEM/EDX, AFM and contact angle measurements. SEM/EDX and AFM results prove that OEP-POSS is well dispersed within DGEBA/DG-PDMS polymer matrix, while MEP-POSS forms large POSS aggregates. The thermo-mechanical properties of POSS based nanocomposites are also in good correlation with morphology features. MEP-POSS based nanocomposite with heterogeneous dispersion of POSS aggregates exhibits lower T_g value and thermal stability in comparison with OEP-POSS nanocomposite which exhibits a nanoscale dispersion of the POSS cages. The obtained T_g of OEP-POSS based nanocomposite increases with 31 °C in comparison with the unreinforced matrix. Moreover, this nanocomposite shows the highest storage modulus (E′) and hardness.     

Preparation, morphology and properties of acylchloride-grafted multiwall carbon nanotubes/fluorinated polyimide composites

A fluorinated polyimide (PI) was synthesized by a two-step reaction from 4,4′-(hexafluoroisopropylidene) diphthalic anhydride and 2,2′-bis(trifluoromethyl)-4,4′diaminobiphenyl. A series of PI composites with various mass fractions of multi-walled carbon nanotubes (MWNTs) were prepared by either an in situ polymerization or blending process. To increase the chemical compatibility of carbon nanotubes with the PI matrix, MWNTs were treated with an acid mixture and sulfoxide chloride by turns. Results show that the dispersion of the MWNTs is highly improved in the PI by modification. The modified MWNTs are dispersed homogeneously in the matrix, while the structures of the PI and MWNTs are stable in the preparation process. The thermal stability of the nanocomposites is slightly lower than that of the pure PI. With incorporating MWNTs, the storage modulus and glass transition temperature of the composite films enhanced comparing to that of PI matrix. The dielectric constants of the composites increase sharply, which is favorable to their practical use in anti-static materials and embedded capacitors.     

Incorporation of halloysite nanotubes into PVDF matrix: Nucleation of electroactive phase accompany with significant reinforcement and dimensional stability improvement

Poly(vinylidene fluoride)/halloysite nanotubes (PVDF/HNTs) nanocomposites were prepared via melt compounding. Electroactive β- and γ-phases of PVDF were nucleated by the HNTs due to electrical interaction between negatively charged surface of the HNTs and CH₂ groups of the PVDF. The ends and surface defects of the HNTs were also responsible for the formation of γ-phase, since long trans conformations with gauche defects were induced at the two regions via the formation of hydrogen bonding. In addition to nucleation of the electroactive phase, the HNTs were found to reinforce the PVDF matrix and improve its dimensional stability, as evidenced by the substantially increased tensile strength and Young’s modulus, and the remarkably decreased coefficient of thermal expansion (CTE). The improved tensile property and reduced CTE were attributed to the uniformly dispersed HNTs and good interfacial interaction between HNTs and PVDF matrix via hydrogen bonding.