Enhanced tribological performance of hybrid polytetrafluoroethylene/Kevlar fabric composite filled with milled pitch‐based carbon fibers

As self‐lubricating bearing liner materials, tribological properties of milled pitch‐based carbon fibers (CFs) modified polytetrafluoroethylene (PTFE)/Kevlar fabric composites were investigated, and the microscopic morphology of worn surface was studied. The results show that the appropriate incorporation of CFs can obviously reduce the wear rate of the fabric composite with almost unchanging friction coefficient. The wear rates of 5 wt % CF‐filled PTFE/Kevlar fabric composites are decreased by 30% and 48% for two kinds of composites made with fibers from different producers compared with unfilled fabric composites. Scanning electron microscopy observations show that the appropriate incorporation of CFs obviously improves the interfacial bonding and reduces pull‐out and fracture of Kevlar fiber. Meanwhile, the introduction of CFs at proper fraction is helpful to form smooth and continuous transfer film on the surface of metal counterpart. The improving mechanism of the CF is attributed to increasing mechanical strength, thermal conductivity and self‐lubricating effects. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46269.     

腐蚀环境中纤维增强聚四氟乙烯复合材料的摩擦磨损性能研究

分别研究了不同含量碳纤维(CF)、玻璃纤维(GF)填充聚四氟乙烯（PTFE）复合材料在硫酸溶液中和干摩擦条件下的摩擦学性能,同时考察了PTFE复合材料在酸中的腐蚀行为,探讨了相关机理。结果表明,在酸中GF能够提高PTFE的耐磨性,比CF在提高PTFE耐磨性方面具有更好的优势。就酸溶液中的耐磨性和耐腐蚀性而言,15 %（质量分数,下同）是填料的最佳含量,此时GF和CF填充的PTFE,耐磨性分别较纯PTFE提高了7.7和4.4倍;当填料的含量超过15 %时,复合材料的耐磨性和耐腐蚀性均下降,主要是由于此时犁削和磨粒磨损是PTFE复合材料的主要磨损机制。由于酸溶液的冷却和润滑作用,硫酸溶液中PTFE复合材料的摩擦因数大幅降低,但酸溶液抑制了对磨面上转移膜的形成。     

Influence of cenosphere on tribological properties of short carbon fiber reinforced PEEK composites

This investigation focuses on the effects of cenosphere fillers on tribological properties of carbon fiber reinforced PEEK composites. Dry sliding wear behavior of 15 wt % short carbon fiber (SCF) reinforced PEEK composites filled with 5, 10, 15, and 20 wt % cenosphere was reported in this study, pure PEEK and 15 wt % SCF reinforced PEEK composites were also prepared for comparative analysis. Friction and wear experiments were conducted on a ring-on-block apparatus under different loads (100–400 N). The experimental results showed that all the composites exhibited lower coefficient of friction and better wear resistance than the matrix resin under different load conditions. It is noted that 10 wt % of the cenosphere particles filled SCF reinforced PEEK composites show superior tribological properties when compared to the other composites in this study. The morphologies of the worn surface and the fracture surface were analyzed by scanning electron microscopy and the transfer film was observed by optical microscope to understand the dominant wear mechanisms. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47245.     

Synergistic reinforcement of epoxy/basalt fiber composites with dimensionally different nanoparticles

Epoxy/basalt fiber composites were modified by 2D montmorillonite (MMT), 0D nanoSiO₂, or 2D MMT/ 0D nanoSiO₂ double nanoparticles. Mechanical tests showed that all the modified composites had considerably improved interlaminar shear strength and notch impact strength compared with the unmodified epoxy/basalt fiber composites, and that the double nanoparticle‐modified composites displayed the greatest improvement. X‐ray diffraction, transmission electron microscopy, and scanning electron microscopy revealed that co‐addition of 2D MMT and 0D nanoSiO₂ into epoxy/basalt fiber composites produced a unique microstructure. The MMT was completely exfoliated into nanoscale mono‐sheets and interacted with nanoSiO₂ particles to assemble into networks. The networks trapped many epoxy molecules within them and they tightly surrounded basalt fibers to form buffer layers. These results indicate that double nanoparticles of different dimensionality promote epoxy molecules to infiltrate between, combine with and coat basalt fibers more effectively than single nanoparticles, which facilitates better cooperation of epoxy and basalt fibers in resisting external forces. Modification with dimensionally different nanoparticles is an effective pathway to improve the performance of epoxy/basalt fiber composites and broaden their application fields. POLYM. ENG. SCI., 59:730–735, 2019. © 2018 Society of Plastics Engineers     

Friction and wear properties of basalt fiber reinforced/solid lubricants filled polyimide composites under different sliding conditions

Short basalt fibers (BFs)‐reinforced polyimide (PI) composites filled with MoS₂ and graphite were fabricated by means of hot‐press molding technique. The tribological properties of the resulting composites sliding against GCr15 steel ring were investigated on a model ring‐on‐block test rig. The wear mechanisms were also comparatively discussed, based on scanning electron microscopic examination of the worn surface of the PI composites and the transfer film formed on the counterpart. Experimental results revealed that MoS₂ and graphite as fillers significantly improved the wear resistance of the BFs‐reinforced polyimide (BFs/PI) composites. For the best combination of friction coefficient and wear rate, the optimal volume content of MoS₂ and graphite in the composites appears to be 40 and 35%, respectively. It was also found that the tribological properties of the filled BFs/PI composites were closely related with the sliding conditions such as sliding speed and applied load. Research results show that the BF/PI composites exhibited better tribological properties under higher PV product. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Multiscale simulation of the interlaminar failure of graphene nanoplatelets reinforced fibers laminate composite materials

This article presents a multiscale approach to derive the interlaminar properties of graphene nanoplatelets (GNPs)-based polymeric composites reinforced by short glass fibers (SGFs) and unidirectional carbon fibers (UCFs). The approach accounts for the debonding at the interface of a 2-phases GNPs/polymer matrix using a cohesive model. The resulting composite is used within a 3-phases nanocomposite consisting either of a GNPs/polyamide/SGFs or a GNPs/epoxy/UCFs nanocomposite. Experiments are performed for determining the interlaminar fracture toughness in mode I for the GNPs/epoxy/UCFs. Results show that the aspect ratio (AR) of GNPs influences the effective Young modulus which increases until a threshold. Also, the addition of the GNPs increases up to 10% the transverse Young modulus and up to 11% the shear modulus as well as up to 16% the transverse tensile strength useful in crashworthiness performance. However, the nanocomposite behavior remains fiber dominant in the longitudinal direction. This leads to a weak variation of the mechanical properties in that direction. Due to the well-known uniform dispersion issues of GNPs, the interlaminar fracture toughness G_IC has decreased up to 8.5% for simulation and up to 2.4% for experiments while no significant variation of the interlaminar stress distribution is obtained compared to a nanocomposite without GNPs. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47664.     

Reinforcing effects of aminosilane-functionalized graphene on the tribological and mechanical behaviors of epoxy nanocomposites

In this study, aminopropyl trimethoxysilane as an interfacial modifier was introduced on the surface of graphene (Gr) nanoplatelets. The effects of the silane-modified graphene (SGr) loading (0, 0.05, 0.1, 0.3, and 0.5 wt %) and silane modification on the tensile, compressive, interlaminar shear stress (ILSS), and tribological properties of the epoxy-based nanocomposites were investigated. Out of these specimens, the highest values of ILSS and compressive strength were related to the 0.3 wt % SGr–epoxy nanocomposite. The addition of SGr enhanced the tensile strength and strain to failure only at low contents (i.e., 0.05 wt %). Also, the tensile and compressive moduli were improved, and the highest values were observed at a 0.5 wt % SGr loading. In addition, decreases of approximately 40 and 68% in the coefficient of friction and wear rate, respectively, were observed at a 0.3 wt % SGr loading. Enhanced tensile, compressive, ILSS, and wear properties in the SGr–epoxy specimens were observed compared to those in the Gr–epoxy specimens. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47410.     

Tribological behaviors of polyurethane composites containing self‐lubricating microcapsules and reinforced by short carbon fibers

Self‐lubricating microcapsules containing methyl silicone oil as core materials, were prepared with poly(melamine‐formaldehyde) as shell material by in situ polymerization method. Combining with synergistic effect of the short carbon fibers (SCFs) which were systematically treated by liquid‐phase oxidation and chemical grafting, they were simultaneously adopted as reinforcing additives to improve the tribological and mechanical properties of polyurethane materials. The tribological behaviors and mechanical properties of the polyurethane composites have been investigated by a block‐on‐ring wear tester and electronic universal testing machine, respectively. The results indicate that the friction coefficient and wear rate of polyurethane composites without SCFs significantly decreased with increased self‐lubricating microcapsule concentration from 2.5 to 10 wt % due to the release of methyl silicone oil; meanwhile, the polyurethane composites filled with 10 wt % microcapsule and 15 wt % SCFs not only exhibited the lowest friction and wear behaviors, but also improved mechanical strength and thermal stability of polyurethane composites. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45331.     

Effect of carbon black on electrical property of graphite nanoplatelets/epoxy resin composites

Epoxy/graphite nanoplatelets (GNPs)/carbon black (CB) composites were prepared by liquid mixing method. The morphologies and microstructures of the composites were examined by scanning electron microscope and X‐ray diffraction. The results indicated that CB can improve effectively the dispersion of GNPs and form excellent conductive network in the matrix. When the weight ratio of GNPs to CB was 9:1 (total filler content was 1 wt%), the conductivity of the composite was three orders of magnitude higher than that of composites with GNPs alone (1 wt%). The percolation threshold of GNPs_0.9CB_0.1/epoxy resin composites was 0.5 wt. %, which was lower than that of composites with GNPs alone (1 wt%). The mechanism for the effect of CB on electrical property of GNPs/epoxy resin composites was also investigated. POLYM. ENG. SCI., 2009. © 2009 Society of Plastics Engineers.     

Enhanced mechanical and tribological properties of oscillatory pressure sintered WC–GNPs composites

It remains as a challenge to develop binderless WC ceramics that integrate high mechanical properties and low friction wear. Here, we report the preparation of strong and tough WC ceramics with low wear rate by adding graphene nanoplatelets (GNPs) and using oscillatory pressure sintering (OPS) process. The introduced GNPs lead to the formation of nearly fully dense composites with the aid of an oscillatory pressure. The OPS-prepared WC–0.3-wt% GNPs composites reached a high flexural strength, hardness, and fracture toughness, being up to 1420 MPa, 24.9 GPa, and 6.89 MPa m^1/2, respectively. Moreover, a low friction wear rate of 3.17 × 10⁻⁷ mm³ N⁻¹ m⁻¹ is achieved for such composites, which can be ascribed to the formation of a friction lubrication film during dry sliding friction process and their higher mechanical properties.     

Investigation of mechanical properties of graphene decorated with graphene quantum dot-reinforced epoxy nanocomposite

In this investigation, the mechanical properties such as compression, impact, and flexural properties of graphene decorated with graphene quantum dots (GDGQD) epoxy composites with concentration of GDGQD ranging from 0.25 to 1 wt % were studied. Ideal mechanical properties are obtained by systematically varying the filler weight in the epoxy matrix. The morphological studies of GDGQD have been characterized using transmission electron microscope, X-ray diffraction, and Fourier transform infrared technique. The compression, impact, and flexural strengths were enhanced effectively by the GDGQD loading. With the addition of 0.75 wt % of GDGQD, the compressive strength, compressive modulus, flexural strength, and flexural modulus of the composites were improved by 22, 29, 31, and 63%, respectively. Also an improvement in impact strength of 102% for 0.75 wt % GDGQD epoxy sample was also obtained. Examination of fractured test specimens was performed with scanning electron microscope. The enhancement in the mechanical properties is due to the better stress transfer that is attributed by enhanced interfacial bonding between GDGQDs and the epoxy. Using the GDGQD aspect ratio in the two-dimensional randomly oriented filler modified Halpin–Tsai model, the theoretical flexural modulus for the GDGQD/epoxy composites has been established. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 137, 48680.     

Effect of SiO2 nanoparticles-decorated SCF on mechanical and tribological properties of cenosphere/SCF/PEEK composites

A silicon oxide (SiO₂) nanoparticles-decorated short carbon fiber (SCF) hybrid (SCF-SiO₂) was designed to improve the weak interfacial bonding between fibers and matrix. Nano-SiO₂ was grafted onto carbon fibers by introducing amino group and epoxy group on the surface of carbon fibers and SiO₂, respectively. The chemical composition of SCF-SiO₂ was analyzed by Fourier transform infrared spectrometer and energy-dispersive spectrometry, the microstructure of SCF-SiO₂ were investigated by scanning electron microscope, and then the hybrid filler was introduced into Poly(ether ether ketone) (PEEK). Due to the strong interfacial interaction between filler and matrix, the mechanical and tribological properties of SCF-SiO₂/PEEK composites were significantly better than SCF/PEEK composites. In order to further improve the tribological properties of the composites, micrometer-sized cenosphere (CS) particles were introduced into the aforementioned system to prepare multicomponent composites. The test results of friction and wear indicate that the CS/SCF-SiO₂/PEEK composites have the optimal tribological properties. Compared with pure PEEK, the friction coefficient of CS/SCF-SiO₂/PEEK composites under 200 N load decreases by 56.4% and the specific wear rate decreases by 87.4%. Meanwhile, the thermal decomposition temperature of CS/SCF-SiO₂/PEEK composites is increased by 40 °C compared to pure PEEK. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48749.     

Effects of titanate treatment on morphology and mechanical properties of graphene nanoplatelets/high density polyethylene nanocomposites

The effect of graphene nanoplatelets (GNPs) and titanate coupling agent on morphology and mechanical properties of high density polyethylene (HDPE) nanocomposites was investigated. The titanate has a tendency to link chemically with the two dissimilar species GNPs and HDPE via proton coordination to generate a complete continuous phase for stress/strain transfer via the elimination of air voids and hydrophobicity. The interaction of titanate with GNPs and HDPE was effective to improve the dispersion of GNPs in HDPE composites. At constant weight (1 wt %) of titanate treatment for 2 and 5 wt % HDPE composites, we clearly observed a significantly high value of tensile strength and elongation at break than untreated composites. Particularly, composite containing 2 wt % GNPs in HDPE with titanate showed 66.5% improvement of the ultimate tensile strength and an enormously high value of elongation at break. The effect of GNPs dispersion and orientation in HDPE for the mechanical reinforcement was also evaluated based on the experimental modulus data to theoretical predictions made using the Halpin‐Tsai model. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42073.     

Friction and wear behavior of basalt‐fabric‐reinforced/solid‐lubricant‐filled phenolic composites

To improve the tribological properties of basalt‐fabric‐reinforced phenolic composites, solid lubricants of MoS₂ and graphite were incorporated, and the tribological properties of the resulting basalt‐fabric composites were investigated on a model ring‐on‐block test rig under dry sliding conditions. The effects of the filler content, load, and sliding time on the tribological behavior of the basalt‐fabric composites were systematically examined. The morphologies of the worn surfaces and transfer films formed on the counterpart steel rings were analyzed by means of scanning electron microscopy. The experimental results reveal that the incorporation of MoS₂ significantly decreased the friction coefficient, whereas the inclusion of graphite improved the wear resistance remarkably. The results also indicate that the filled basalt‐fabric composites seemed to be more suitable for friction materials serving under higher loads. The transfer films formed on the counterpart surfaces during the friction process made contributions to the reduction of the friction coefficient and wear rate of the basalt‐fabric composites. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

The tribological properties of SiC whisker-reinforced polyetheretherketone

SiC whisker-reinforced polyetheretherketone (PEEK) composites with different filler proportions were made into block specimens by compression molding. The friction and wear properties of the composites were investigated on a block-on-ring machine by running a plain carbon steel (AISI 1045 steel) ring against the composite block under ambient conditions. The morphologies of the wear traces and wear debris were observed by scanning electron microscopy (SEM). It was found that SiC whisker-reinforced PEEK exhibited considerably lower friction coefficient compared with pure PEEK, while SiC whisker as a filler at a content of 1.25 to 2.5 wt % was very effective in reducing the wear rate of PEEK. Especially, the lowest wear rate was obtained with the composite containing 1.25 wt % SiC whisker. The SEM pictures of the wear traces indicated that PEEK composites undertook abrasive wear that was enhanced with increasing SiC whisker content, while for the frictional couple of carbon steel ring/composite block (reinforced with 1.25 wt % filler), a thin, uniform, and tenacious transfer film was formed on the ring surface. It was also supposed that the differences in the content of SiC whisker as filler could cause the differences in the wear mechanisms of SiC whisker-reinforced PEEK composites. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 69: 2341–2347, 1998     

Study on the tribological properties of porous sweating PEEK composites under ionic liquid lubricated condition

The tribological behaviors of novel porous Polyetheretherketone (PEEK) composites under 1‐hexyl‐3‐methylimidazolium tetrafluoroborate ionic liquid lubricated condition were investigated. The effect of sliding velocity and applied load on the sweating tribological properties and the stability of lubricating oil film was also studied. Results indicated that when the sliding velocity was 0.69 m/s and the applied load was 250 N, the friction coefficient and wear rate of the ionic liquid lubricated porous sweating activated carbon fiber/polytetrafluoroethene/PEEK composites showed the minimum values, were 0.0197 and 4.145 × 10^?15 m³/Nm, respectively. The friction coefficients fluctuated in a narrow range of 0.0162–0.0215. It was found that the porous sweating PEEK composites under ionic liquid lubricated condition showed good low‐friction and antiwear performance, especially under the condition of high sliding velocity and applied load. The formed transfer film due to the tribo‐chemical reaction as well as boundary lubricating film is effective in improving the carrying capacity and antiwear properties of the porous sweating PEEK composites. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40989.     

Investigation of mechanical properties of alumina nanoparticle‐loaded hybrid glass/carbon‐fiber‐reinforced epoxy composites

This research work investigates the tensile strength and elastic modulus of the alumina nanoparticles, glass fiber, and carbon fiber reinforced epoxy composites. The first type composites were made by adding 1–5 wt % (in the interval of 1%) of alumina to the epoxy matrix, whereas the second and third categories of composites were made by adding 1–5 wt % short glass, carbon fibers to the matrix. A fourth type of composite has also been synthesized by incorporating both alumina particles (2 wt %) and fibers to the epoxy. Results showed that the longitudinal modulus has significantly improved because of the filler additions. Both tensile strength and modulus are further better for hybrid composites consisting both alumina particles and glass fibers or carbon fibers. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39749.     

Friction and wear properties of polyimide matrix composites reinforced with short basalt fibers

Short basalt fiber (BF) reinforced polyimide (PI) composites were fabricated by means of compression‐molding technique. The friction and wear properties of the resulting composites sliding against GCr15 steel were investigated on a model ring‐on‐block test rig under dry sliding conditions. The morphologies of the worn surfaces and the transfer films that formed on the counterpart steel rings were analyzed by means of scanning electron microscopy. The influence of the short BF content, load, and sliding speed on the tribological behavior of the PI composites was examined. Experimental results revealed that the low incorporation of BFs could improve the tribological behavior of the PI composites remarkably. The friction coefficient and wear rate decreased with increases in the sliding speed and load, respectively. The transfer film that formed on the counterpart surface during the friction process made contributions to reducing the friction coefficient and wear rate of the BF‐reinforced PI composites. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Enhanced thermal and electrical properties of epoxy composites reinforced with graphene nanoplatelets

We reported a facile approach to fabricate graphene nanoplatelets (GNPs)/epoxy composites with a novel blend method. The influence of GNPs on the thermal and electrical properties was investigated. Compounds with different GNPs content (0–8 wt%) were mixed with a Flacktek speedmixer at a speed of 3000 rpm for 5 min. The thermal conductivity of the epoxy composites with 8 wt% GNPs was 1.181 W/m K, which is increased by 627% compared with those of the neat epoxy. It is found that the thermal stability and electrical property also have a certain degree of improvement. Scanning electron microscopy images demonstrate that the structures of the composites have a closed relationship with their properties. In addition, the incorporation of GNPs in epoxy matrix indicated excellent Vickers hardness at the low weight fractions of GNPs. POLYM. COMPOS. 36:556–565, 2015. © 2014 Society of Plastics Engineers     

Carbon nanotubes and graphene into thermosetting composites: Synergy and combined effect

This work analyzes the morphology and behavior of hybrid composites reinforced with carbon nanotubes (CNTs) and graphene nanoplatelets (GNPs). In order to avoid the weak interface of laminar nanofillers, GNPs were functionalized with amine groups. Different tendencies were observed as a function of the measured property. Storage modulus showed a synergic trend, being the stiffness of hybrid CNT/GNP/epoxy composites higher than the corresponding ones measured in neat epoxy composites reinforced with CNTs or GNPs. In contrast, the thermal and electrical conductivity increased with the nanofiller addition, the final value of the mentioned properties in the hybrid composites was strongly influenced by specific graphitic nanofiller. Neat GNP/epoxy composites showed the highest thermal conductivity, while neat CNT/epoxy composites presented the highest electrical conductivity. This behavior is explained by the observed morphology. All composites exhibited a suitable nanofiller dispersion. However, on hybrid GNP/CNT/epoxy composites, CNTs tend to be placed between nanoplatelets, forming bridges between nanoplatelets. This morphology implies a less effective electrical network, limiting the synergic effect in the properties, which requires percolation. In spite of this, the hybrid GNP/CNT/epoxy composites showed a better combination of properties than the neat composites. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46475.