Novel epoxidized hyperbranched poly(phenylene oxide): Synthesis and application as a modifier for diglycidyl ether of bisphenol A

A novel epoxidized hyperbranched poly(phenylene oxide) (EHPPO) is designed and synthesized successfully. The structure of EHPPO is characterized by Fourier transform infrared spectra‐ and quantitative ¹³C nuclear magnetic resonance spectrum. The synthesized EHPPO is added into diglycidyl ether of bisphenol A as a modifier in different ratios to form hybrids and cured by an anhydride curing agent. Effects of EHPPO addition on the properties of the cured hybrids are investigated. Thermal mechanical analysis results suggest that addition of EHPPO can increase the free volume of the cured hybrid materials. Dynamic mechanical analysis characterizations show that the crosslinking density increases with the increase in EHPPO content. Furthermore, addition of EHPPO results in an improvement in thermal and mechanical properties. The toughening mechanism is also discussed. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Simultaneously reinforcing and toughening epoxy network with a novel hyperbranched polysiloxane modifier

A novel hyperbranched polysiloxane (HBPSi) was prepared and cured into an epoxy–aromatic amine network without phase separation. A moderate content of HBPSi increased the crosslinking density of the crosslinking network because of the active amino groups on the HBPSi. Meanwhile, the secondary amine on the HBPSi molecules improved the homogeneity of the epoxy network. At a 5 wt % HBPSi content, the tensile strength, tensile modulus, and flexural modulus were enhanced by 17.6%, 13.7%, and 17.5%, respectively, compared with those of the neat epoxy resin. Meanwhile, the elongation at break and impact strength were 63.3% and 49.1% higher than those of the neat epoxy resin, respectively. HBPSi also significantly increased the char yield of the material and decreased the thermal weight loss rate; this indicated an improved thermal stability. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46340.     

An epoxy‐ended hyperbranched polymer as a new modifier for toughening and reinforcing in epoxy resin

A new epoxy‐ended hyperbranched polyether (HBPEE) with aromatic skeletons was synthesized through one‐step proton transfer polymerization. The structure of HBPEE was confirmed by Fourier transform infrared spectroscopy (FTIR), and nuclear magnetic resonance (NMR) measurements. It was proved to be one high efficient modifier in toughening and reinforcing epoxy matrix. In particular, unlike most other hyperbranched modifiers, the glass transition temperature (T_g) was also increased. Compared with the neat DGEBA, the hybrid curing systems showed excellent balanced mechanical properties at 5 wt % HBPEE loading. The great improvements were attributed to the increased cross‐linking density, rigid skeletons, and the molecule‐scale cavities brought by the reactive HBPEE, which were confirmed by dynamical mechanical analysis (DMA) and thermal mechanical analysis (TMA). Furthermore, because of the reactivity of HBPEE, the hybrids inclined to form a homogenous system after the curing. DMA and scanning electron microscopy (SEM) results revealed that no phase separation occurred in the DGEBA/HBPEE hybrids after the introduction of reactive HBPEE. SEM also confirmed that the addition of HBPEE could enhance the toughness of epoxy materials as evident from fibril formation. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 1064‐1073, 2013     

Six‐arm star‐shaped polymer with cyclophosphazene core and poly(ε‐caprolactone) arms as modifier of epoxy thermosets

A six‐arm star‐shaped poly(ε‐caprolactone) (s‐PCL) based on cyclophosphazene core was obtained by presynthesis of a hydroxy‐teminated cyclophosphazene derivative and subsequent initiation of the ring‐opening polymerization of ε‐caprolactone, and its use in different proportions as toughening modifier of diglycidylether of bisphenol A/anhydride thermosets was studied. The star‐shaped polymer was characterized to have approximately 30 caprolactone units per arm. Differential scanning calorimetry revealed a nonsignificant influence on the curing process of the epoxy‐anhydride formulation by the addition of s‐PCL. The s‐PCL‐modified epoxy thermosets exhibited a great improvement in both toughness and strength compared with the neat resin, as the result of a joint effort by the internal rigid core and the external ductile polyester chains of s‐PCL. When the addition of the modifier was 3 wt %, an optimal mechanical and thermomechanical performance was achieved. The impact resistance and tensile strength of the cured epoxy resin were enhanced by 150% and 30%, respectively. The glass transition temperature was also increased slightly. Moreover, the addition of the star‐shaped modifier had little harmful effect on the thermal stability of the material. Thus s‐PCL was proved to be a superior toughening agent without sacrificing thermal and mechanical properties of the thermosets. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44384.     

Synthesis and characterization of a carboxyl‐terminated waterborne hyperbranched polymer and its coordination behavior with chromium(III)

Despite its irreplaceable position in the leather industry, chrome tanning has been listed in the procession of limitation. The serious environmental pollution caused by chrome tanning through the residual chrome it leaves in wastewater has attracted great attention. To improve the absorption of chrome and reduce chromium emission, a novel hyperbranched ligand was synthesized and characterized. The impact elements of the coordination process between the hyperbranched oligomer and Cr(III) was investigated, and the characteristics of the complex are also discussed. This hyperbranched oligomer had a low molecular weight (weight‐average molecular weight = 2125) and narrow molecular weight distribution (PDI = 1.21). The time required for the coordination process between the hyperbranched oligomer and Cr(III) was around 6 h, and the optimum pH was 4.0. Moreover, the complex exhibited alkali resistance and fair resistance to oxidation; this suggested that this developed hyperbranched ligand is a potential masking agent or tanning auxiliary for chrome tanning and will enable improvements in chromium absorption. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40117.     

Rheological properties of hydroxyl‐terminated and end‐capped aliphatic hyperbranched polyesters

The rheological behavior of two series of aliphatic hyperbranched (HB) polyesters, based on 2,2‐bis(hydroxymethyl)propionic acid (bis‐MPA) and di‐trimethylol propane (Di‐TMP) as a tetrafunctional core, was studied. The effect of the size (pseudo‐generation number, from second to eight) and structure on the melt rheological properties was investigated for a series of hydroxyl‐terminated HB polyesters. In addition, the influence of the nature and degree of modification of the terminal OH groups in a series of fourth‐generation polyesters end‐capped with short and long alkyl chains and some aryl groups on the rheological properties was analyzed. The time–temperature superposition procedure was applied for the construction of master curves and for the analysis of the rheological properties of HB polyesters. The data obtained from WLF analysis of the HB polyesters showed that the values of the thermal coefficient of expansion of free volume α_f and the fractional free volume at the glass transition temperature, f_g, increase with increasing size of the HB polyesters. It was shown that the modified HB polyesters exhibited lower T_g and T_G′=G″ temperatures, above which viscous became dominant over elastic behavior. From an analysis of the master curves of the modified HB polyesters, it was observed that with increasing degree of modification, both storage and loss modules and complex dynamic viscosity and apparent energy for viscoelastic relaxation decrease, because of reduced intermolecular hydrogen interactions. They do not exhibit a plateau of rubbery behavior, which confirms that no entanglements are present and that the molar masses are below the critical molar mass. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41479.     

Solid–solid phase‐change materials based on hyperbranched polyurethane for thermal energy storage

A hyperbranched polyol (HBP) was synthesized with poly(ethylene glycol) (PEG) as the core molecule and 2,2‐bis(hydroxymethyl) propionic acid as the chain extender. Then, a series of hyperbranched polyurethane phase‐change materials (HP‐PCMs) with different crosslinking densities was synthesized with isophorone diisocyanate and HBP as a molecular skeleton and PEG 6000 as a phase‐change ingredient. ¹H‐NMR, gel permeation chromatography, and Fourier transform infrared spectroscopy confirmed the successful synthesis of the HBP and HP‐PCMs. The polarization optical microscopy and wide‐angle X‐ray diffraction results show that the HP‐PCM exhibited good crystallization properties, but the crystallinity was lower than that of PEG 6000. The analysis results from differential scanning calorimetry indicated that the HP‐PCMs were typical solid–solid phase‐change materials with suitable phase‐transition temperatures. In addition, HP‐PCM‐3, with an appropriate degree of hyperbranched structure, possessed the highest thermal transition enthalpy of 123.5 J/g. Moreover, thermal cycling testing and thermogravimetric analysis showed that the HP‐PCMs exhibited good thermal reliability and stability. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45014.     

Synthesis and properties of novel hyperbranched polyimides end‐capped with metallophthalocyanines

A fluorinated hyperbranched polyimide (HBPI) is synthesized by using a triamine monomer, 1,3,5‐tris(2‐trifluoromethyl‐4‐aminophenoxy)benzene (TFAPOB) (B₃), as a “core” molecule, 4,4′‐oxydiphthalic anhydride (ODPA) as a A₂ monomer, and 4‐aminophthalonitrile as an end‐capping reagent. After that, a series of novel fluorinated hyperbranched polyimides end‐capped with metallophthalocyanines were prepared by the reactions of dicyanophenyl end‐capped hyperbranched polyimide with excessive amounts of 1,2‐dicyanobenzene and the corresponding metal salt in quinoline. The resulting polyimides containing metallophthalocyanine unites shows optical absorption in the visible region. The absorption bands of the polymers in chloroform solution are in the range of 665–701 nm. These polyimides show glass transition temperatures between 216 and 225°C, and the 5 wt % weight loss temperature of the polymers varied from 440 to 543°C under nitrogen. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

The structure and application of amine‐terminated hyperbranched polymer shale inhibitor for water‐based drilling fluid

Amine‐terminated hyperbranched polymer (HBP‐NH₂), as an inhibitor in water‐based drilling fluid, is prepared by the polycondensation of diamine AB₂ monomers. The primary amine and secondary amide structures are confirmed by Fourier transform infrared spectroscopy and nuclear magnetic resonance hydrogen spectroscopy. Through time of flight mass spectrometry, the molecular weight of HBP‐NH₂ is mainly distributed in the range of 200–1400. Also, the quasi‐spherical shape and the high temperature resistance (200 °C) performance of HBP‐NH₂ are, respectively, certified through the environmental scanning electron microscope and the thermogravimetric analysis. In the inhibition performance test, the linear expansion rate of sodium bentonite in 3 wt % HBP‐NH₂ aqueous solution is only 11.42%, which is lower than other inhibitors (KCl, FA‐367, and HPAM). Zeta potential analysis shows that HBP‐NH₂ has a strong ability to inhibit the hydration and dispersion of sodium bentonite by protonated primary amine groups. Compared with the base slurry, the absolute value of zeta potential is reduced by 25.5 mV in the slurry containing 3 wt % HBP‐NH₂ at 180 rpm. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45466.     

Modification of epoxy–anhydride thermosets with a hyperbranched poly(ester amide). II. Thermal,dynamic mechanical,and dielectric properties and thermal reworkability

An epoxy–anhydride formulation used for the coating electrical devices was modified with a commercially available hyperbranched poly(ester amide), Hybrane S2200, to improve the thermal degradability of the resulting thermoset and, thus, facilitate the recovery of substrate materials after the service life of the component. The thermomechanical, mechanical, and dielectric properties and thermal degradability were studied and interpreted in terms of the composition and network structure of the cured thermosets. Although the crosslinking density was significantly reduced with the incorporation of S2200, the glass transition temperature of the fully cured material (T_g∞) of the modified thermoset was hardly affected because of the enhancement of H‐bonding interactions in the presence of S2200. Despite the different network structures, the combined dielectric and dynamic mechanical analysis revealed that the relaxation dynamics of both networks were very similar. In terms of application, improvements in the dielectric and mechanical properties were observed. The incorporation of S2200 accelerated the thermal decomposition of the material and, thus, facilitated the recovery of the valuable parts from the substrate at the end of the service life of the apparatus. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Performance tuning of glass fiber/epoxy composites through interfacial modification upon integrating with dendrimer functionalized graphene oxide

In this study, glass fiber/epoxy composites were interfacially tailored by introducing polyamidoamine (PAM) dendrimer functionalized graphene oxide (GO) into epoxy matrix. Two different composites each containing varying loading fraction (0.5, 1.0, and 1.5 wt%) of GO and GO-PAM were fabricated via hot press processing. Composites were evaluated for interlaminar shear strength (ILSS), dynamic mechanical properties and thermal conductivity. The inclusion of 1.5 wt% GO-PAM resulted ~57.3%, ~42.7%, and ~54% enhancement in ILSS, storage modulus and thermal conductivity, respectively. Almost, ~71% reduction in coefficient of thermal expansion was also observed at same GO-PAM loading. Moreover, higher glass transition temperature was observed with GO-PAM addition. GO-PAM substantially improved fiber/matrix interfacial adhesion, which was witnessed through scanning electron microscopy. The enhanced thermo-mechanical performance was attributed to interfacial covalent interactions engendered by ring opening reaction between epoxy and amine moieties of PAM dendrimers. These multiscale composites with extraordinary functional properties can outperform conventional counterparts with improved reliability and performance.     

Lignin valorization by forming thermally stimulated shape memory copolymeric elastomers—Partially crystalline hyperbranched polymer as crosslinks

Lignin based thermal‐responsive elastomers were produced by a melt polycondensation reaction with a long alkyl chain hyperbranched poly(ester‐amine‐amide) (B₃‐A₂‐CB₃¹). The effect of lignin content on elastomers properties was investigated. The thermal and mechanical properties of the copolymers were characterized by DMA, DSC, and TGA. The morphology of the copolymer was examined by SEM. Tensile properties were dominated by HBP <25% lignin content while lignin dominated >25% content. The copolymers glass transition temperature (T_g) increased with lignin content. The elastomer with 30% lignin content demonstrated optimal mechanical properties (tensile strength 5.3 MPa, Young's modulus 8.9 MPa, strain at break 301%, and toughness 1.03 GPa). Thermally stimulated dual shape memory effects (SME) of the copolymers were quantified by cyclic thermomechanical tests. The transition temperature (T_trans) of the polymer was able to be controlled (room to body temperature) by varying the amount of lignin added which broadens the range to medical applications. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41103.     

Non‐isothermal degradation kinetics of N,N′‐bismaleimide‐4,4′‐diphenylmethane/barbituric acid based polymers in the presence of hydroquinone

The non‐isothermal degradation kinetics of the cured polymer samples of N,N′‐bismaleimide‐4,4′‐diphenylmethane/barbituric acid [BMI/BTA = 2/1 (mol/mol)] based polymers in the presence of hydroquinone (HQ) and native BMI/BTA was investigated by the thermogravimetric (TG) technique. By adding 5 wt % HQ into the BMI/BTA polymerization, the activation energy (E_a) of the thermal degradation process increased significantly in comparison with native BMI/BTA. Thus, the thermal stability of the cured polymer sample in the presence of HQ was greatly improved. The thermal degradation process exhibits three distinct stages. The key kinetic parameters associated with these stages were attained via the model‐fitting method. For the sample of native BMI/BTA, the thermal degradation process was primarily controlled by nucleation, followed by the multi‐decay law in the first stage. In contrast, the reaction order model adequately described the thermal degradation kinetics in the second stage. As to the last stage, the complex processes were described satisfactorily by the best‐fitted reaction model. For the sample of BMI/BTA/5 wt % HQ, the degradation process was controlled by the nucleation mechanism, followed by the multi‐molecular decay law in the first stage. In contrast, the second stage was controlled by the mixed mode of the competitive reaction order mechanism and 3‐D diffusion mechanism. In the third stage, the complex processes were also adequately described by the best‐fitted reaction model. All the experimental results illustrated that incorporation of 5 wt % HQ into the BMI/BTA based polymer resulted in the best thermal stability. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 1923–1930, 2013     

A thiol‐ene clickable hyperbranched polyester via a simple single‐step melt trans‐esterification process

Self‐condensation of AB₂ type monomers (containing one A‐type and two B‐type functional groups) generates hyperbranched (HB) polymers that carry numerous B ‐type end‐groups at their molecular periphery; thus, development of synthetic methods that directly provide quantitatively transformable peripheral B groups would be of immense value as this would provide easy access to multiply functionalized HB systems. A readily accessible AB₂ monomer, namely diallyl, 5‐(4‐hydroxybutoxy)isophthalate was synthesized, which on polymerization under standard melt‐transesterfication conditions yielded a peripherally clickable HB polyester in a single step; the allyl groups were quantitatively reacted with a variety of thiols using the facile photoinitiated “thiol‐ene” reaction to generate a wide range of derivatives, with varying solubility and thermal properties. Furthermore, it is shown that the peripheral allyl double bonds can also be readily epoxidized using meta‐chloroperoxybenzoic acid to yield interesting HB systems, which could potentially serve as a multifunctional cross‐linking agent in epoxy formulations. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40248.     

Synthesis of hyperbranched polymers by free radical addition‐coupling polymerization with A3/B2 and A2A′/B2 approaches

Two tribromide compounds, 1,3‐(propanoic acid, 2‐bromo‐)‐2‐(2‐bromo‐1‐oxopropylamino)propyl ester (A 1 ) and trimethylolpropane tris(2‐bromopropionate) (A 2 ), were synthesized. By Cu/N,N,N′,N′,N″‐pentamethyldiethylenetriamine (PMDETA)‐mediated radical addition‐coupling polymerization (RACP) of 2‐methyl‐2‐nitrosopropane (MNP) with the tribromide compounds, two types of hyperbranched polymers were synthesized under mild conditions, respectively. Polymerization degrees of the polymers increased with time gradually, which is in line with a step‐growth polymerization mechanism. By tracing the polymerization process by gel permeation chromatography and NMR analysis, proper reaction conditions to get hyperbranched polymers was obtained. Based on the results of NMR analysis on the polymer chain structure, mechanism of forming hyperbranched polymer has been proposed, which includes formation of carbon radicals from the tribromo monomer through single electron transfer, their reaction with MNP to form nitroxide radicals, and cross‐coupling reaction of the nitroxide radicals with other carbon radicals. The gelation point of the A 2 ‐MNP system is larger than that of the A 1 ‐MNP system, indicating that probability of intramolecular cyclization in A 2 ‐MNP RACP system is higher than the A 1 ‐MNP system. The reactivity of —NHCOCH(CH₃)Br group of A 1 is lower than its two —OCOCH(CH₃)Br groups, and this resulted in longer distance between two adjacent branch points in the hyperbranched polymer of A 1 ‐MNP than the A 2 ‐MNP system. It is possible to adjust the chain structure of RACP‐based hyperbranched polymer by changing the reactivity of the functional groups in A₃ monomer. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41972.     

Synthesis of UV‐curable hyperbranched polyurethane (meth)acrylate oligomers via thiol‐ene “click” chemistry

First, the second‐generation hyperbranched poly(amine‐ester) (G2‐OH) was successfully prepared by thiol‐ene “click” chemistry. Subsequently, a series of photosensitive hyperbranched oligomers (G2‐ORs) were synthesized by facile modifications of the G2‐OH with acryloyl chloride, methacryloyl chloride, IPDI‐HEA, and IPDI‐HEMA, respectively. The structures of hyperbranched oligomers were characterized by element analysis, FT‐IR, ¹H NMR, GPC and viscosity measurement. It was shown that these synthesized oligomers have narrow molecular weight distribution and low intrinsic viscosity at 30°C. UV–vis spectra results showed that the G2‐ORs had sharp absorption bands at around 202 nm. The results of photosensitivities measurement indicated that the G2‐Macr shows the highest photosensitive than other hyperbranched oligomers in the absence of photoinitiator. In addition, these UV‐cured photosensitive G2‐ORs had good thermal properties. The solubilities of the synthesized hyperbranched oligomers were also examined. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Polymerization‐induced phase separation and resulting thermomechanical properties of thermosetting/reactive nonlinear polymer blends: A review

Thermosets, which have a highly crosslinked structure, play a pivotal role in high‐performance composite materials because of their excellent mechanical properties, including their high modulus, high strength, and high glass‐transition temperature. In general, however, thermosets are brittle materials with a toughness and elongation at break that are unsatisfactory for many applications, especially at high temperatures. The key factor that can greatly influence the toughness of a thermoset material is its cured microstructure or nanostructure. Recently, it has been revealed that the introduction of a reactive modifier into a multicomponent thermosetting prepolymer is a versatile way to finely tune the polymerization‐induced phase separation (PIPS) and the microstructure and thermomechanical properties of the resulting thermosets. This review focuses first on the advancement of the methods used to study the PIPS of thermosetting prepolymers. I go on to discuss factors influencing the thermodynamic and the kinetic behavior of PIPS and the resulting morphology and thermomechanical properties of thermosetting blends obtained when nonlinear reactive modifiers are incorporated. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Thermomechanical and chemorheology properties of a thermosetting acrylic/melamine clearcoat modified with a hyperbranched polymer

The work presented here aims at studying the thermomechanical and chemorheological properties of an automotive clearcoat containing an acrylic/melamine resin modified with a hyperbranched poly ester‐amide (HBP) additive. Rheological experiments were conducted at ambient (25°C) and curing temperature (140°C). Dynamic mechanical thermal analysis and hardness measurements were performed to reveal the influence of HBP content on the behavior of the cured samples. It was found that the viscosity of the resin containing HBP samples considerably decreased. Although curing degree and mechanical properties were improved at low HBP loadings, a reverse effect was seen at higher contents. Dynamic rheological results during curing showed that although low amount of HBP resulted in an early gel point (GP), higher HBP loading postponed the GP. This loading‐dependent behavior was explained by the influence of HBP on viscosity and reactivity of the system on which the curing performance was influenced oppositely. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Synthesis and characterization of hybrid films from hyperbranched polyester using a sol–gel process

Hybrid organic/inorganic materials were prepared by an in situ sol–gel process using tetraethoxysilane (TEOS) in the presence of hyperbranched polyester. The influences of hyperbranched polyester molar mass as well as the amount of TEOS were examined. The condensation degree was characterized by solid state ²⁹Si NMR. The combination of solubility tests, calcination tests, SAXS and dynamic mechanical analysis allowed us to investigate the hybrid material nanostructure. The results show high compatibility between the inorganic silica phase and the organic polymer phase, due to the spherical shape of the hyperbranched polymer and its numerous hydroxyl groups. As a consequence, a continuous inorganic phase was formed even with a low silica precursor content without any macroscopic phase separation. These hybrid materials have a high T_g and high storage modulus even at an elevated temperature combined with improved thermal stability. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39830.     

Characterization and modeling of diglycidyl ether of bisphenol‐a epoxy cured with aliphatic liquid amines

The characterization by DMA and compressive stress‐strain behavior of an epoxy resin cured with a number of liquid amines is studied in this work along with predictions of the associated properties using Group Interaction Modeling (GIM). A number of different methods are used to assign two of the input parameters for GIM, and the effect on the predictions is investigated. Excellent predictions are made for the glass transition temperature, along with good predictions for the beta transition temperature and modulus for the majority of resins tested. Predictions for the compressive yield stress and strain are less accurate, due to a number of factors, but still show reasonable correlation with the experimental data. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 3130–3141, 2013