纺纱工艺对转杯纱质量影响的探讨

本文考察了转杯纺纱前不同的梳棉形式、分梳辊锯齿规格及其速度配置对转杯纺纱质量的影响,结果表明,上述诸因素均对成纱质量影响显著。并通过对比试验,表明,国产SAQ—5X及SAC—12锯条成纱的综合效果优于或接近HS6T原备件。     

转杯纺自由纱段形态对其捻度分布的影响

通过对自由纱段的运动及受力分析，对自由纱段形态以及纺纱工艺参数对自由纱段捻度分布的影响进行了研究。研究表明：因自由纱段在杯内成弯曲形状，从而使得自由纱段捻度自假捻盘入口处向剥离点处不断减少，真至剥离点处纱条捻度甚至降到只有设计捻度的40%-80%。为了保证凝聚槽内一定的捻度传递长度，则须适当提高设计捻度，这就揭示了转杯纱设计捻度高于环锭纱的一个主要原因。高速细支时的剥离点纱条捻度相对于低速粗支而言要高，说明只要一些纺纱工艺参数如转杯直径、转杯速度、假捻盘规格等配合得当，转杯纺也可高速稳定地纺制细支纱。     

转杯纺自由纱段形态对其捻度分布的影晌

通过对自由纱段的运动及受力分析,对自由纱段形态以及纺纱工艺参数对自由纱段捻度分布的影响进行了研究.研究表明因自由纱段在杯内成弯曲形状,从而使得自由纱段捻度自假捻盘入口处向剥离点处不断减少,直至剥离点处纱条捻度甚至降到只有设计捻度的40%～80%.为了保证凝聚槽内一定的捻度传递长度,则须适当提高设计捻度,这就揭示了转杯纱设计捻度高于环锭纱的一个主要原因.高速细支时的剥离点纱条捻度相对于低速粗支而言要高,说明只要一些纺纱工艺参数如转杯直径、转杯速度、假捻盘规格等配合得当,转杯纺也可高速稳定地纺制细支纱.     

纺纱工艺对转纱质量影响的探讨

本文考察了转纺纱前不同的梳棉形式、分梳辊锯齿规格及其速度配置对转杯纺纱质量的影响，结果表明，上述诸因素均对成纱质量影响显著。并通过对比试验，表明，国产SAQ－5X及SAC－12锯条成纱的综合效果优于或接近HS6T原备件。     

低捻转杯纺纱张力与断头分析

讨论了转杯纺纱过程中捻度分布、张力分布以及断头率的测定分析.通过测定、分析与讨论,得出低捻转杯纺纱过程中,断头率急剧增加,接头成功率大大减少,同时断头的部位大部分发生在纺纱转杯至引纱管区域.因此增加转杯至引纱管区域的捻度,提高该纱段的成纱强力是低捻转杯纺纱的主要关键.     

Richcel纤维转杯纱的工艺特征及纺纱性能分析

介绍Richcel纤维的基本技术性能,对Richcel纤维转杯纺纱工艺特征和纺纱性能进行了分析,并通过Richcel纤维与棉混纺,确立了Richcel纤维与棉纤维混纺转杯纱的工艺流程和主要工艺参数,使设计的Rich-cel纤维转杯纱达到了较理想的质量要求.为规模生产Richcel纤维转杯纱积累了经验.     

转杯纺纱与环锭纺纱毛羽的比较及成因分析

本文对转杯纺纱与环锭纺纱的毛羽进行了测定与比较。并对其毛羽的产生与成纱机理的关系做了初步分析。     

摩擦纺成纱结构及其应用的探讨

本文剖析了摩擦纺纱成纱结构的形成及其特点，阐明了摩擦纺纱取得发展的原因及其具有的优势，指出摩擦纺纱是继转杯纺纱之后最具生命力和发展前途，能在中、细号领域中与环锭纺纱竞争的一种新型纺纱方法     

低捻转杯纺纱理论分析——阻扭件、阻扭矩及其捻度分布模型

转杯纺纱过程中断头的主要部位在成纱形成过程的一段,此段捻度小、强力低.如果为了扩大转杯纱的应用范围以及改善转杯纱的有关性能,纺制低捻度转杯纱,则断头率进一步提高,生头成功率进一步降低.这里研究在转杯纺加捻区中加装阻扭件后,讨论分析加捻区中纺纱张力的变化,进而构成阻扭件产生的阻扭矩以及形成阻扭件前后区域捻度分布的变化并建立捻度分布模型.理论分析结果表明,加装阻扭件后,成纱捻度不变,但提高了自由端成纱形成过程一段的捻度,这对降低断头率、提高生头成功率有利.     

棉条制备等因素对转杯积杂及成纱质量的影响

通过对棉条制备、分梳辊速度及锯齿工作角度、纺纱杯速度与转杯纺工艺过程及成纱质量的分析及实验，得出了纺杯积杂、纤维损伤、纤维伸直度及成纱质量与诸因素的关系，并进一讨论了所得结果及产生原因。     

气流纱的拉伸特性研究

本文讨论气流纱的拉伸特性。Hearle曾对具有理想结构纱线的拉伸特性进行过比较完整的研究工作。本文则根据气流纱独特的成纱结构,对Hearle理论在气流纱中的应用作了一定的修正,并在此基础上对气流纱的拉伸特性作了分析计算。计算结果与实测结果基本相符。最后还从气流纱的应力-应变关系式中,就影响气流纱强力、初始模量以及断裂功等等力学特性的一些主要工艺参数进行了分析讨论。得出合理选用阻捻盘、很好控制捻度传递长度;合理设计与选用分梳及输棉机构,在不断改善单纤维供应的同时,尽量减少纤维损伤,提高纤维有效长度;适当提高纺纱张力,增加纤维转移等等都是改善气流纱强力等力学特性、提高成纱质量的有效途径。对工业用气流纱,还可通过合理设计凝棉槽,以提高气流纱紧密度的途径来提高气流纱强力。     

TENSILE BEHAVIOUR OF ROTOR SPUN YARNS

This paper deals with the tensile behaviour of rotor spun yarns. Having regard to the spe-cial construction of rotor spun yarn, some modifications for Hearle's theory have been made inorder to apply Hearle' s theory to rotor spun yarn. The paper then goes into calculating thetensile curve and investigating the effect of main parameters and spinning conditions on thetensile behaviour of rotor spun yarn. It was found that the following facts are noteworthy forimproving the mechanical properties of rotor spun yarn: (1) Selecting suitable navel so as tocontrol the P. T. E. length within a reasonable range. (2) Improving the design of single fibresupply device to decrease the amount of spoiled fibre and hence increase the effective fibrelength. (3) Increasing spinning yarn tension without yarn break to enhance the fibre migrationratio. (4) For the rotor spun yarn of industrial use, it is the way to increase the yarn strengththat the rotor groove should be designed with the groove angle beneficial to decrease the yarnspecific volume.     

THE PRACTICE OF ROTOR SPINNING IN PRODUCING SILK NOIL YARN AND THE DEVELOPMENT IN WOVEN FABRICS AND KNITTED GOODS

At present, we have succeeded in producing silk noil yarn by rotor spinning, and obtained good economic benefits. In this paper, through combining with the recent producing practice, systematically discussing and analysing the technology in the process of producing silk noil yarn by rotor spinning, we develop the new technology which is suited to produce silk noil yarn by rotor spinning, and address several noticable problems. The conclusions have been put into practice and proved to be effective and reliable. It can be consulted by the textile mills.     

BALANCING TORQUE OF SINGLES COTTON ROTOR YARNS

This paper reports a recent development of a yarn modification process to produce torque balanced singles spun yarns. Taking advantages of the core-sheath structure of unconventional spun yarns, we have developed a yarn modification process and applied it to singles yarns spun by rotor spinning. Torque free singles yarns have been produced from 100% cotton fibers. The spirality of resultant single jersey knit fabrics has been greatly reduced or, in some cases, completely eliminated. Properties and performance characteristics of both parent and modified yarns as well as their resultant fabrics have been evaluated including the yarn tensile properties, surface properties, handle, air permeability, burst strength, and pilling resistance of the fabrics.     

转杯纺纯棉竹节纱的工艺探讨

通过在BD200SN转杯纺纱机上加装伺服驱动自控系统,控制纤维喂入量来改变牵伸倍数的方式实现纺制转杯纺纯棉竹节纱.通过工艺实验,分析了纤维性能、纺纱工艺等因素对转杯纺纯棉竹节纱质量的影响,探讨了生产转杯纺纯棉竹节纱的工艺措施,纺制了符合质量要求的转杯纯棉竹节纱.     

转杯内纺纱曲线形状和张力

本文应用微分几何方法,导出转杯纺由任意曲线回转生成的假捻盘曲面上纱的形状和张力计算式,及纱曲线在假捻盘出口点的边界条件,以常用的1/4圆弧回转曲面为例作分析。最后,提供一个简便的剥离点纱张力计算式和转杯纺纱的充要条件。     

转杯纺纱时杯内纱条的曲线形状和张力

本文导得纺纱杯内纱条曲线形状和张力的方程;利用这些方程可以比较可靠地求得纺纱杯内的纱条张力,解决杯内纱条张力不易测定的困难。根据这些方程作图,就可从这些图中简捷地求得杯内纱条的重要参数,用来计算纱条张力。另外,本文对正反向剥取形式也进行了分析探讨。     

Study of Rotor Spun Basofil/Cotton Blended Yarn Quality Characteristics during Optimisation of Processing Parameters

Yarn quality characteristics are affected by processing parameters. A 36 tex rotor spun yarn of 50/50 Basofil/ cotton （B/C） blended yarn was spun, and the spinning process optimised for rotor speed, opening roller speed and twist factor. Selected yarn characteristics were studied during the optimization process. During the optimizations process yarn elongation and hairiness reduced with increase in rotor speed. Tenacity increased with increase of rotor speed. The increase in TF caused tenacity and CV of count to increase up to a peak and then started to decrease with further increase of TF.While TF caused an increase in yarn hairiness, elongation decreased to a minimum level and then started to increase with further increase of TF. CV of count and hairiness increased with increase in opening roller speed, but tenacity and elongation decreased with increase in opening roller speed. The optimization process yielded the optimum levels for rotor speed, opening roller speed and twist factor （TF） as 45,000 rpm, 6,500 rpm and 450 respectively. As per uster Standards the optimum yam showed good results for CV of count, CV of tenacity and thin places/km.     

转杯纺纤维输送管道的研究

本文选择FA601A型机纺纱器的输送管道为研究对象,设计五个新输送管道,通过纺纱对比试验,根据各方案成纱的“乌氏”质量指标及成纱结构质量指标,采用聚类分析方法,比较科学地得出6号管道的成纱质量最佳,反映在纺58.3 tex的成纱结构中,不规则纤维占54.0％,打卷纤维只占10％。其主要原因是6号管道符合以下设计原则:(1)提高输送管道进口段气流速度,使纤维脱离锯齿的过程中,增强头端弯钩的伸直度,同时有利于纤维的轴向流动;(2)减少输送管道出口气流方向与滑移面交点切线的夹角,可减少不规则纤维;(3)减少输送管道剥离区空间,可减弱该区涡流的产生,从而改善纤维形态。由此可见,输送管道结构对成纱质量有显著影响,而纤维形态是影响成纱质量的重要因素。     

Yarn Tension at Peeling Point in Rotor Spinning

Based on the work and energy principle as explained inprevious literatures,the yarn tension at peeling point inrotor spinning was analyzed and calculated numericallyin this paper.The results show how raw materials,rotorspeed,rotor diameter,yarn linear density and navel de-sign can have certain definite effects on the tension valueat the peeling point.