Effects of element order and interface reconstruction in FEM/volume‐of‐fluid incompressible flow simulation

In previous studies, the moment‐of‐fluid interface reconstruction method showed dramatic accuracy improvements in static and pure advection tests over existing methods, but this did not translate into an equivalent improvement in volume‐tracked multimaterial incompressible flow simulation using low‐order finite elements. In this work, the combined effects of the spatial discretization and interface reconstruction in flow simulation are examined. The mixed finite element pairs, Q₁Q₀ (with pressure stabilization) and Q₂P _{? 1} are compared. Material order‐dependent and material order‐independent first and second‐order accurate interface reconstruction methods are used. The Q₂P _{? 1} elements show significant improvements in computed flow solution accuracy for single material flows but show reduced convergence using element‐average piecewise constant density and viscosity in volume‐tracked simulations. In general, a refined Q₁Q₀ grid, with better material interface resolution, provided an accuracy similar to the Q₂P _{? 1} element grid with a comparable number of degrees of freedom. Moment‐of‐fluid shows more benefit from the higher‐order accurate flow simulation than the LVIRA, Youngs', and power diagram interface reconstruction methods, especially on unstructured grids, but does not recover the dramatic accuracy improvements it has shown in advection tests. Published 2012. This article is a US Government work and is in the public domain in the USA.     

A meshless method for numerical simulation of depth‐averaged turbulence flows using a k‐ϵ model

A three‐dimensional numerical model is developed to analyze free surface flows and water impact problems. The flow of an incompressible viscous fluid is solved using the unsteady Navier–Stokes equations. Pseudo‐time derivatives are introduced into the equations to improve computational efficiency. The interface between the two phases is tracked using a volume‐of‐fluid interface tracking algorithm developed in a generalized curvilinear coordinate system. The accuracy of the volume‐of‐fluid method is first evaluated by the multiple numerical benchmark tests, including two‐dimensional and three‐dimensional deformation cases on curvilinear grids. The performance and capability of the numerical model for water impact problems are demonstrated by simulations of water entries of the free‐falling hemisphere and cone, based on comparisons of water impact loadings, velocities, and penetrations of the body with experimental data. For further validation, computations of the dam‐break flows are presented, based on an analysis of the wave front propagation, water level, and the dynamic pressure impact of the waves on the downstream walls, on a specific container, and on a tall structure. Extensive comparisons between the obtained solutions, the experimental data, and the results of other numerical simulations in the literature are presented and show a good agreement. Copyright © 2015 John Wiley & Sons, Ltd.     

Front‐tracking by the level‐set and the volume penalization methods in a two‐phase microfluidic network

Two‐phase immiscible fluids in a two‐dimensional micro‐channels network are considered. The incompressible Stokes equations are used to describe the Newtonian fluid flow, while the Oldroyd‐B rheological model is used to capture the viscoelastic behavior. In order to perform numerical simulations in a complex geometry like a micro‐channels network, the volume penalization method is implemented. To follow the interface between the two fluids, the level‐set method is used, and the dynamics of the contact line is modeled by Cox law. Numerical results show the ability of the method to simulate two‐phase flows and to follow properly the contact line between the two immiscible fluids. Finally, simulations with realistic parameters are performed to show the difference when a Newtonian fluid is pushed by a viscoelastic fluid instead of a Newtonian one. Copyright © 2015 John Wiley & Sons, Ltd.     

Development of LBGK and incompressible LBGK‐based lattice Boltzmann flux solvers for simulation of incompressible flows

This paper presents lattice Boltzmann Bhatnagar–Gross–Krook (LBGK) model and incompressible LBGK model‐based lattice Boltzmann flux solvers (LBFS) for simulation of incompressible flows. LBFS applies the finite volume method to directly discretize the governing differential equations recovered by lattice Boltzmann equations. The fluxes of LBFS at each cell interface are evaluated by local reconstruction of lattice Boltzmann solution. Because LBFS is applied locally at each cell interface independently, it removes the major drawbacks of conventional lattice Boltzmann method such as lattice uniformity, coupling between mesh spacing, and time interval. With LBGK and incompressible LBGK models, LBFS are examined by simulating decaying vortex flow, polar cavity flow, plane Poiseuille flow, Womersley flow, and double shear flows. The obtained numerical results show that both the LBGK and incompressible LBGK‐based LBFS have the second order of accuracy and high computational efficiency on nonuniform grids. Furthermore, LBFS with both LBGK models are also stable for the double shear flows at a high Reynolds number of 10⁵. However, for the pressure‐driven plane Poiseuille flow, when the pressure gradient is increased, the relative error associated with LBGK model grows faster than that associated with incompressible LBGK model. It seems that the incompressible LBGK‐based LBFS is more suitable for simulating incompressible flows with large pressure gradients. Copyright © 2014 John Wiley & Sons, Ltd.     

Volume preserving immersed boundary methods for two‐phase fluid flows

In this article, we propose a simple area‐preserving correction scheme for two‐phase immiscible incompressible flows with an immersed boundary method (IBM). The IBM was originally developed to model blood flow in the heart and has been widely applied to biofluid dynamics problems with complex geometries and immersed elastic membranes. The main idea of the IBM is to use a regular Eulerian computational grid for the fluid mechanics along with a Lagrangian representation of the immersed boundary. Using the discrete Dirac delta function and the indicator function, we can include the surface tension force, variable viscosity and mass density, and gravitational force effects. The principal advantage of the IBM for two‐phase fluid flows is its inherent accuracy due in part to its ability to use a large number of interfacial marker points on the interface. However, because the interface between two fluids is moved in a discrete manner, this can result in a lack of volume conservation. The idea of an area preserving correction scheme is to correct the interface location normally to the interface so that the area remains constant. Various numerical experiments are presented to illustrate the efficiency and accuracy of the proposed conservative IBM for two‐phase fluid flows. Copyright © 2011 John Wiley & Sons, Ltd.     

Coupled ghost fluid/two‐phase level set method for curvilinear body‐fitted grids

A coupled ghost fluid/two‐phase level set method to simulate air/water turbulent flow for complex geometries using curvilinear body‐fitted grids is presented. The proposed method is intended to treat ship hydrodynamics problems. The original level set method for moving interface flows was based on Heaviside functions to smooth all fluid properties across the interface. We call this the Heaviside function method (HFM). The HFM requires fine grids across the interface. The ghost fluid method (GFM) has been designed to explicitly enforce the interfacial jump conditions, but the implementation of the jump conditions in curvilinear grids is intricate. To overcome these difficulties a coupled GFM/HFM method was developed in which approximate jump conditions are derived for piezometric pressure and velocity and pressure gradients based on exact continuous velocity and stress and jump in momentum conditions with the jump in density maintained but continuity of the molecular and turbulent viscosities imposed. The implementation of the ghost points is such that no duplication of memory storage is necessary. The level set method is adopted to locate the air/water interface, and a fast marching method was implemented in curvilinear grids to reinitialize the level set function. Validations are performed for three tests: super‐ and sub‐critical flow without wave breaking and an impulsive plunging wave breaking over 2D submerged bumps, and the flow around surface combatant model DTMB 5512. Comparisons are made against experimental data, HFM and single‐phase level set computations. The proposed method performed very well and shows great potential to treat complicated turbulent flows related to ship flows. Copyright © 2007 John Wiley & Sons, Ltd.     

A mass‐conserving Level‐Set method for modelling of multi‐phase flows

A mass‐conserving Level‐Set method to model bubbly flows is presented. The method can handle high density‐ratio flows with complex interface topologies, such as flows with simultaneous occurrence of bubbles and droplets. Aspects taken into account are: a sharp front (density changes abruptly), arbitrarily shaped interfaces, surface tension, buoyancy and coalescence of droplets/bubbles. Attention is paid to mass‐conservation and integrity of the interface. The proposed computational method is a Level‐Set method, where a Volume‐of‐Fluid function is used to conserve mass when the interface is advected. The aim of the method is to combine the advantages of the Level‐Set and Volume‐of‐Fluid methods without the disadvantages. The flow is computed with a pressure correction method with the Marker‐and‐Cell scheme. Interface conditions are satisfied by means of the continuous surface force methodology and the jump in the density field is maintained similar to the ghost fluid method for incompressible flows. Copyright © 2005 John Wiley & Sons, Ltd.     

A hybrid Lagrangian–Eulerian particle‐level set method for numerical simulations of two‐fluid turbulent flows

A coupled Lagrangian interface‐tracking and Eulerian level set (LS) method is developed and implemented for numerical simulations of two‐fluid flows. In this method, the interface is identified based on the locations of notional particles and the geometrical information concerning the interface and fluid properties, such as density and viscosity, are obtained from the LS function. The LS function maintains a signed distance function without an auxiliary equation via the particle‐based Lagrangian re‐initialization technique. To assess the new hybrid method, numerical simulations of several ‘standard interface‐moving’ problems and two‐fluid laminar and turbulent flows are conducted. The numerical results are evaluated by monitoring the mass conservation, the turbulence energy spectral density function and the consistency between Eulerian and Lagrangian components. The results of our analysis indicate that the hybrid particle‐level set method can handle interfaces with complex shape change, and can accurately predict the interface values without any significant (unphysical) mass loss or gain, even in a turbulent flow. The results obtained for isotropic turbulence by the new particle‐level set method are validated by comparison with those obtained by the ‘zero Mach number’, variable‐density method. For the cases with small thermal/mass diffusivity, both methods are found to generate similar results. Analysis of the vorticity and energy equations indicates that the destabilization effect of turbulence and the stability effect of surface tension on the interface motion are strongly dependent on the density and viscosity ratios of the fluids. Copyright © 2007 John Wiley & Sons, Ltd.     

Finite‐volume‐type VOF method on dynamically adaptive quadtree grids

This paper describes a finite‐volume volume‐of‐fluid (VOF) method for simulating viscous free surface flows on dynamically adaptive quadtree grids. The scheme is computationally efficient in that it provides relatively fine grid resolution at the gas–liquid interface and coarse grid density in regions where flow variable gradients are small. Special interpolations are used to ensure volume flux conservation where differently sized neighbour cells occur. The numerical model is validated for advection of dyed fluid in unidirectional and rotating flows, and for two‐dimensional viscous sloshing in a rectangular tank. Copyright © 2004 John Wiley & Sons, Ltd.     

Parallel three‐dimensional simulation of the injection molding process

This paper describes the development of a parallel three‐dimensional unstructured non‐isothermal flow solver for the simulation of the injection molding process. The numerical model accounts for multiphase flow in which the melt and air regions are considered to be a continuous incompressible fluid with distinct physical properties. This aspect avoids the complex reconstruction of the interface. A collocated finite volume method is employed, which can switch between first‐ and second‐order accuracy in both space and time. The pressure implicit with splitting of operators algorithm is used to compute the transient flow variables and couple velocity and pressure. The temperature equation is solved using a transport equation with convection and diffusion terms. An upwind differencing scheme is used for the discretization of the convection term to enforce a bounded solution. In order to capture the sharp interface, a bounded compressive high‐resolution scheme is employed. Parallelization of the code is achieved using the PETSc framework and a single program multiple data message passing model. Predicted numerical solutions for several example problems are considered. The first case validates the solution algorithm for moderate Reynolds number flows using a structured mesh. The second case employs an unstructured hybrid mesh showing the capability of the solver to describe highly viscous flows closer to realistic injection molding conditions. The final case presents the non‐isothermal filling of a thick cavity using three mesh sizes and up to 80 processors to assess parallel performance. The proposed algorithm is shown to have good accuracy and scalability. Copyright © 2008 John Wiley & Sons, Ltd.     

An adaptive cut‐cell method for environmental fluid mechanics

In this work we present a numerical method for solving the incompressible Navier–Stokes equations in an environmental fluid mechanics context. The method is designed for the study of environmental flows that are multiscale, incompressible, variable‐density, and within arbitrarily complex and possibly anisotropic domains. The method is new because in this context we couple the embedded‐boundary (or cut‐cell) method for complex geometry with block‐structured adaptive mesh refinement (AMR) while maintaining conservation and second‐order accuracy. The accurate simulation of variable‐density fluids necessitates special care in formulating projection methods. This variable‐density formulation is well known for incompressible flows in unit‐aspect ratio domains, without AMR, and without complex geometry, but here we carefully present a new method that addresses the intersection of these issues. The methodology is based on a second‐order‐accurate projection method with high‐order‐accurate Godunov finite‐differencing, including slope limiting and a stable differencing of the nonlinear convection terms. The finite‐volume AMR discretizations are based on two‐way flux matching at refinement boundaries to obtain a conservative method that is second‐order accurate in solution error. The control volumes are formed by the intersection of the irregular embedded boundary with Cartesian grid cells. Unlike typical discretization methods, these control volumes naturally fit within parallelizable, disjoint‐block data structures, and permit dynamic AMR coarsening and refinement as the simulation progresses. We present two‐ and three‐dimensional numerical examples to illustrate the accuracy of the method. Copyright © 2008 John Wiley & Sons, Ltd.     

A discontinuous Galerkin‐based sharp‐interface method to simulate three‐dimensional compressible two‐phase flow

A numerical method for the simulation of compressible two‐phase flows is presented in this paper. The sharp‐interface approach consists of several components: a discontinuous Galerkin solver for compressible fluid flow, a level‐set tracking algorithm to follow the movement of the interface and a coupling of both by a ghost‐fluid approach with use of a local Riemann solver at the interface. There are several novel techniques used: the discontinuous Galerkin scheme allows locally a subcell resolution to enhance the interface resolution and an interior finite volume Total Variation Diminishing (TVD) approximation at the interface. The level‐set equation is solved by the same discontinuous Galerkin scheme. To obtain a very good approximation of the interface curvature, the accuracy of the level‐set field is improved and smoothed by an additional P_NP_M‐reconstruction. The capabilities of the method for the simulation of compressible two‐phase flow are demonstrated for a droplet at equilibrium, an oscillating ellipsoidal droplet, and a shock‐droplet interaction problem at Mach 3. Copyright © 2015 John Wiley & Sons, Ltd.     

Implementing a high‐order accurate implicit operator scheme for solving steady incompressible viscous flows using artificial compressibility method

This paper uses a fourth‐order compact finite‐difference scheme for solving steady incompressible flows. The high‐order compact method applied is an alternating direction implicit operator scheme, which has been used by Ekaterinaris for computing two‐dimensional compressible flows. Herein, this numerical scheme is efficiently implemented to solve the incompressible Navier–Stokes equations in the primitive variables formulation using the artificial compressibility method. For space discretizing the convective fluxes, fourth‐order centered spatial accuracy of the implicit operators is efficiently obtained by performing compact space differentiation in which the method uses block‐tridiagonal matrix inversions. To stabilize the numerical solution, numerical dissipation terms and/or filters are used. In this study, the high‐order compact implicit operator scheme is also extended for computing three‐dimensional incompressible flows. The accuracy and efficiency of this high‐order compact method are demonstrated for different incompressible flow problems. A sensitivity study is also conducted to evaluate the effects of grid resolution and pseudocompressibility parameter on accuracy and convergence rate of the solution. The effects of filtering and numerical dissipation on the solution are also investigated. Test cases considered herein for validating the results are incompressible flows in a 2‐D backward facing step, a 2‐D cavity and a 3‐D cavity at different flow conditions. Results obtained for these cases are in good agreement with the available numerical and experimental results. The study shows that the scheme is robust, efficient and accurate for solving incompressible flow problems. Copyright © 2010 John Wiley & Sons, Ltd.     

Validation of the S‐CLSVOF method with the density‐scaled balanced continuum surface force model in multiphase systems coupled with thermocapillary flows

Three numerical methods, namely, volume of fluid (VOF), simple coupled volume of fluid with level set (S‐CLSVOF), and S‐CLSVOF with the density‐scaled balanced continuum surface force (CSF) model, have been incorporated into OpenFOAM source code and were validated for their accuracy for three cases: (i) an isothermal static case, (ii) isothermal dynamic cases, and (iii) non‐isothermal dynamic cases with thermocapillary flow including dynamic interface deformation. Results have shown that the S‐CLSVOF method gives accurate results in the test cases with mild computation conditions, and the S‐CLSVOF technique with the density‐scaled balanced CSF model leads to accurate results in the cases of large interface deformations and large density and viscosity ratios. These show that these high accuracy methods would be appropriate to obtain accurate predictions in multiphase flow systems with thermocapillary flows. Copyright © 2016 John Wiley & Sons, Ltd.     

Development of level set method with good area preservation to predict interface in two‐phase flows

A two‐step conservative level set method is proposed in this study to simulate the gas/water two‐phase flow. For the sake of accuracy, the spatial derivative terms in the equations of motion for an incompressible fluid flow are approximated by the coupled compact scheme. For accurately predicting the modified level set function, the dispersion‐relation‐preserving advection scheme is developed to preserve the theoretical dispersion relation for the first‐order derivative terms shown in the pure advection equation cast in conservative form. For the purpose of retaining its long‐time accurate Casimir functionals and Hamiltonian in the transport equation for the level set function, the time derivative term is discretized by the sixth‐order accurate symplectic Runge–Kutta scheme. To resolve contact discontinuity oscillations near interface, nonlinear compression flux term and artificial damping term are properly added to the second‐step equation of the modified level set method. For the verification of the proposed dispersion‐relation‐preserving scheme applied in non‐staggered grids for solving the incompressible flow equations, three benchmark problems have been chosen in this study. The conservative level set method with area‐preserving property proposed for capturing the interface in incompressible fluid flows is also verified by solving the dam‐break, Rayleigh–Taylor instability, bubble rising in water, and droplet falling in water problems. Good agreements with the referenced solutions are demonstrated in all the investigated problems. Copyright © 2010 John Wiley & Sons, Ltd.     

Critical evaluation of CFD codes for interfacial simulation of bubble‐train flow in a narrow channel

Computational fluid dynamics (CFD) codes that are able to describe in detail the dynamic evolution of the deformable interface in gas–liquid or liquid–liquid flows may be a valuable tool to explore the potential of multi‐fluid flow in narrow channels for process intensification. In the present paper, a computational exercise for co‐current bubble‐train flow in a square vertical mini‐channel is performed to investigate the performance of well‐known CFD codes for this type of flows. The computations are based on the volume‐of‐fluid method (VOF) where the transport equation for the liquid volumetric fraction is solved either by the methods involving a geometrical reconstruction of the interface or by the methods that use higher‐order difference schemes instead. The codes contributing to the present code‐to‐code comparison are an in‐house code and the commercial CFD packages CFX, FLUENT and STAR‐CD. Results are presented for two basic cases. In the first one, the flow is driven by buoyancy only, while in the second case the flow is additionally forced by an external pressure gradient. The results of the code‐to‐code comparison show that only the VOF method with interface reconstruction leads to physically sound and consistent results, whereas the use of difference schemes for the volume fraction equation shows some deficiencies. Copyright © 2007 John Wiley & Sons, Ltd.     

A stabilized Nitsche‐type extended embedding mesh approach for 3D low‐ and high‐Reynolds‐number flows

This paper presents a stabilized extended finite element method (XFEM) based fluid formulation to embed arbitrary fluid patches into a fixed background fluid mesh. The new approach is highly beneficial when it comes to computational grid generation for complex domains, as it allows locally increased resolutions independent from size and structure of the background mesh. Motivating applications for such a domain decomposition technique are complex fluid‐structure interaction problems, where an additional boundary layer mesh is used to accurately capture the flow around the structure. The objective of this work is to provide an accurate and robust XFEM‐based coupling for low‐ as well as high‐Reynolds‐number flows. Our formulation is built from the following essential ingredients: Coupling conditions on the embedded interface are imposed weakly using Nitsche's method supported by extra terms to guarantee mass conservation and to control the convective mass transport across the interface for transient viscous‐dominated and convection‐dominated flows. Residual‐based fluid stabilizations in the interior of the fluid subdomains and accompanying face‐oriented fluid and ghost‐penalty stabilizations in the interface zone stabilize the formulation in the entire fluid domain. A detailed numerical study of our stabilized embedded fluid formulation, including an investigation of variants of Nitsche's method for viscous flows, shows optimal error convergence for viscous‐dominated and convection‐dominated flow problems independent of the interface position. Challenging two‐dimensional and three‐dimensional numerical examples highlight the robustness of our approach in all flow regimes: benchmark computations for laminar flow around a cylinder, a turbulent driven cavity flow at Re = 10000 and the flow interacting with a three‐dimensional flexible wall. Copyright © 2016 John Wiley & Sons, Ltd.     

An adaptive numerical scheme for solving incompressible 2‐phase and free‐surface flows

In this paper, we present a numerical scheme for solving 2‐phase or free‐surface flows. Here, the interface/free surface is modeled using the level‐set formulation, and the underlying mesh is adapted at each iteration of the flow solver. This adaptation allows us to obtain a precise approximation for the interface/free‐surface location. In addition, it enables us to solve the time‐discretized fluid equation only in the fluid domain in the case of free‐surface problems. Fluids here are considered incompressible. Therefore, their motion is described by the incompressible Navier‐Stokes equation, which is temporally discretized using the method of characteristics and is solved at each time iteration by a first‐order Lagrange‐Galerkin method. The level‐set function representing the interface/free surface satisfies an advection equation that is also solved using the method of characteristics. The algorithm is completed by some intermediate steps like the construction of a convenient initial level‐set function (redistancing) as well as the construction of a convenient flow for the level‐set advection equation. Numerical results are presented for both bifluid and free‐surface problems.     

High‐order strand grid methods for low‐speed and incompressible flows

A novel high‐order finite volume scheme using flux correction methods in conjunction with structured finite differences is extended to low Mach and incompressible flows on strand grids. Flux correction achieves a high order by explicitly canceling low‐order truncation error terms across finite volume faces and is applied in unstructured layers of the strand grid. The layers are then coupled together using a source term containing summation‐by‐parts finite differences in the strand direction. A preconditioner is employed to extend the method to low speed and incompressible flows. We further extend the method to turbulent flows with the Spalart–Allmaras model. Laminar flow test cases indicate improvements in accuracy and convergence using the high‐order preconditioned method, while turbulent body‐of‐revolution flow results show improvements in only some cases, perhaps because of dominant errors arising from the turbulence model itself. Copyright © 2016 John Wiley & Sons, Ltd.     

An immersed smoothed point interpolation method (IS‐PIM) for fluid‐structure interaction problems

An immersed smoothed point interpolation method using 3‐node triangular background cells is proposed to solve 2D fluid‐structure interaction problems for solids with large deformation/displacement placed in incompressible viscous fluid. In the framework of immersed‐type method, the governing equations can be decomposed into 3 parts on the basis of the fictitious fluid assumption. The incompressible Navier‐Stokes equations are solved using the semi‐implicit characteristic‐based split scheme, and solids are simulated using the newly developed edge‐based smoothed point interpolation method. The fictitious fluid domain can be used to calculate the coupling force. The numerical results show that immersed smoothed point interpolation method can avoid remeshing for moving solid based on immersed operation and simulate the contact phenomenon without an additional treatment between the solid and the fluid boundary. The influence from information transfer between solid domain and fluid domain on fluid‐structure interaction problems has been investigated. The numerical results show that the proposed interpolation schemes will generally improve the accuracy for simulating both fluid flows and solid structures.