净化处理和变形条件对1235合金热压缩流变应力的影响

采用热模拟试验技术对经不同净化处理的铝箔坯料(1235合金)进行热压缩变形试验,分析了不同熔体净化处理和热变形条件对该合金热压缩变形过程中流变应力的影响规律。结果表明:该合金热压缩变形过程中存在稳态流变特征;净化处理效果对1235合金高温流变应力的影响显著,净化效果越好,流变应力值更高,材料的塑韧性越好,热加工性能越好。变形温度对高温流变应力和软化过程也有明显影响,变形温度越高,流变应力越低,越易进入稳态变形;该合金是正应变速率敏感材料,其真应力水平随应变速率的增大而升高。该合金在各种热变形条件下均发生了一定程度的动态再结晶。     

铝铁合金热压缩流变行为

采用Gleeble-1500模拟实验机研究铝铁合金在783K~693K,应变速率为0.01s-1~10 s-1条件下的热变形行为。结果表明,铝铁合金高温变形时存在明显的稳态流变特征,流动应力对应变速率和温度敏感。实验得出真应力应变曲线分析峰值的应力与变形温度、应变速率之间的关系,用包含Arrhenius项的Zener-Hollomon参数描述铝铁合金高温塑性变形时的流变行为;计算得出材料的真应力-应变方程。     

熔体处理对易拉罐用铝材热压缩流变应力的影响

采用动态热/力模拟试验技术进行等温压缩变形试验(T=573 K~773 K,.ε=0.01 s-1~10.0 s-1),初步探讨了熔体处理对易拉罐用铝材热变形流变应力曲线特征的影响。结果表明:经不同熔体处理的易拉罐用铝材均易发生动态软化并最终进入稳态流变阶段,属负温度敏感性和正应变速率敏感性材料:在T=673 K、.ε≥10.0 s-1的热变形条件下,均发生不连续动态再结晶;高温低速大应变量的热变形减弱了熔体处理对热变形流变应力的影响作用,使流变应力水平趋于一致;夹杂物等冶金缺陷的存在有利于易拉罐用铝材发生动态软化,而有效的熔体处理则提高该材料的热变形均匀性。     

均匀化退火对Al-1Mn-1Mg合金高温压缩流变应力的影响

采用热模拟试验机研究了均匀化退火对经高效铝熔体综合处理的Al-lMn-lMg合金高温变形等温压缩流变应力的影响(变形温度573～773K、应变速率0.01～10.0s-1).结果表明:该合金在均匀化退火前后均易发生动态软化并最终进入稳态流变阶段,属负温度敏感性和正应变速率敏感性材料;在T=673K、ε≥10.0s-1的热变形条件下,均发生了不连续动态再结晶;均匀化退火降低了铸态合金的流变应力,高温低速大应变量的热变形减弱了均匀化退火对热变形流变应力的影响,流变应力水平趋于一致;在变形温度范围内,均匀化退火可促进该合金发生动态软化,增强热变形能力,但随着均匀化温度的提高,动态软化趋势减弱,经723K×12h均匀化退火后,Al-1Mn-1Mg合金具有较低的热变形激活能(197.28 kJ·mol-1),易进行热变形.     

碳化硼-铝硅复合材料的热压缩流变应力研究

采用Gleeble-1500D热模拟机高温等温压缩试验,研究了新型反应堆中子吸收材料-碳化硼-铝硅复合材料在应变速率为0.1～10s-1、变形温度为300～500℃条件下的流变应力特征.结果表明:该材料在试验条件下压缩变形时均存在稳态流变特征,应变速率和变形温度强烈影响试验材料流变应力;该流变应力随应变速率的提高而增大,随变形温度的升高而降低;采用Zener-Hollomon参数的双曲正弦函数描述该复合材料高温变形的峰值流变应力,获得峰值流变应力解析式,其热变形激活能为236.248 kJ/mol.     

锻态TB9钛合金高温压缩行为数值模型研究

在Gleeble 3500热模拟试验机上对锻态TB9钛合金在变形温度1 003~1 103 K、变形速率1~0.001 s-1进行了等温压缩变形处理。基于真应力-应变曲线建立了锻态TB9钛合金高温变形稳态流变方程。结果表明,TB9钛合金的峰值应力随变形温度的提高和应变速率的减小而降低,达到峰值应力后,在加工硬化和流变软化共同作用下进入稳态流变阶段;获得了锻态TB9钛合金高温变形的本构方程。     

新型含Zr超高强Al-Zn-Mg-Cu-Zr合金的高温压缩流变行为

采用等温压缩试验法,研究了新型含Zr超高强Al-Zn-Mg-Cu-Zr合金在变形温度为300～450℃和应变速率为0.001～1s-1条件下的流变变形行为,获得了等温恒速单轴方向热压缩变形过程的真应力-真应变曲线,建立了流变应力本构方程。结果表明:在实验范围内,该合金高温压缩时均存在稳态流变特征且属于正应变速率敏感材料;在较低温度和较高应变速率条件下,流变应力除了与应变速率、变形温度有关以外,还与变形量有关;可用包含Arrhenius项的Zener-Hollomon参数描述该合金的高温压缩流变行为,基于热模拟试验提供的真应力-真应变数据,可得出流变应力σ解析表达式中A、α和n分别为2.09×106s-1、0.019MPa-1和5.075,其热变形激活能Q为112.66kJ/mol。     

6082铝合金热变形的本构模型

利用Gleeble-1500热模拟机,研究6082锅合金在变形温度为300～500℃以及应变速率为0.01-10/s下高温单道次压缩过程的热变形流变应力行为.结果表明:6082铝合金高温单道次压缩下的热变形经历了从应变硬化阶段过渡到稳态变形阶段的过程,其软化机制主要为动态回复.该合金流变应力的大小受变形温度、应变速率的强烈影响,它随变形温度升高而降低,随应变速率提高而增大,说明该合金足一个正应变速率敏感的材料.该合金高温流变应力σ可采用Zener-Hollomon参数的函数来描述,函数表达式中参数A,a和n的值分别为3.97×1011s-1、0.011MPa-1、9.16;其热变形激活能Q为143.89kJ/mol.     

2026铝合金热压缩变形流变应力行为

在变形温度为300～450 ℃、应变速率为0.01～10 s-1的条件下,在Gleeble-1500热模拟机上采用圆柱体压缩实验对2026铝合金热变形流变应力行为进行了研究.由试验得出变形过程中的真应力真应变曲线,并利用本构方程对流变应力值进行修正,进而根据修正后的应力值绘制功率耗散图.结果表明:变形过程中的应力值随温度的升高而降低,随应变速率的增大而升高,且修正后的稳态应力值高于未修正值;可用Zener-Hollomon参数的双曲正弦形式来描述2026铝合金热压缩变形时的流变应力行为;高温低应变速率条件下的功率耗散系数最大,该变形区发生了组织转变.     

Mo-Nb单晶的热变形行为及本构方程

采用Gleeble-3800热模拟试验机对Mo-Nb单晶材料的高温流变应力变化规律进行了热模拟实验研究,变形温度区间为1100~1300℃,应变速率为0.001~10 s~(-1),变形程度为50%,真应变量为0.7。结果表明,变形温度和变形速率对Mo-Nb单晶材料的流变应力有较大影响,Mo-Nb单晶材料的真应力-真应变曲线表现出峰值、应变软化和稳态流动等特征。采用修正Arrhenius双曲正弦函数建立了Q、A、n、α等材料常数与真应变的函数关系式,计算了在试验条件下的各种材料参数,推导了Mo-Nb单晶材料高温变形本构方程。     

BEHAVIOR OF FLOW STRESS OF ALUMINUM SHEETS USED FOR PRESSURE CAN DURING COMPRESSION AT ELEVATED TEMPERATURE

The behavior of flow stress of Al sheets used for pressure can prepared by different melt-treatment during plastic deformation at elevated temperature was studied by isothermal compression test using Gleeble1500 dynamic hot-simulation testing machine. The results show that the AI sheets possess the remarkable characteristic of steady state flow stress when they are deformed in the temperature range of 350-500℃ at strain rates within the range of 0.01-10.0s^-1. A hyperbolic sine relationship is found to correlate well the flow stress with the strain rate, and an Arrhenius relationship with the temperature, which implies that the process of plastic deformation at elevated temperature for this material is thermally activated. Compared with the AI pieces prepared by no or conventional melt-treatment, hot deformation activation energy of AI sheets prepared by high-efficient melt-treatment is the smallest （ Q= 168.0kJ/mol）, which reveals that the hot working formability of this material is very better, and has directly to do with the effective improvement of its metallurgical quality.     

3003铝合金热变形行为

采用不同熔体处理工艺获得3种不同冶金质量的3003铝合金,通过Gleeble-1500热模拟试验机对3003铝合金进行变形温度为300℃~500℃,应变速率为0.01s-1~10s-1高温等温压缩实验。结果表明,3003铝合金具有正的应变速率敏感性,热变形激活能Q与含杂量H呈线性关系,经高效综合处理的3003铝合金热变形激活能最低为174.62kJ.mol-1,有利于材料热塑性变形。采用加工硬化率计算不同熔体处理的3003铝合金的临界应变值,获得了经不同熔体处理的3003铝合金发生动态再结晶的临界条件。     

Comparative study of the influence of various melt-treatment methods on hot deformation behavior of 3003 Al alloy

3003 Al alloy samples with various metallurgical qualities were obtained by various melt-treatment methods and were deformed by isothermal compression in the deformation temperature range of 300°C to 500°C at strain rates between 0.0l and 10.0 s⁻¹ with a Gleeble-1500 thermal simulator. The results show that there is a close relationship between melt-treatment and subsequent thermal deformation. The hot deformation activation energy (Q) bears a linear relationship with the inclusion content (H) of 3003 Al alloy prepared by various melt-treatment methods, that is Q = 35.62 H + 171.58. The activation energy of the 3003 Al alloy prepared by the highly efficient melt-treatment is the lowest (174.62 kJ·mol⁻¹), which is beneficial to the material hot plastic deformation. The critical strain of the 3003 Al alloy prepared by various melt-treatment methods is investigated through the work hardening rate. Finally, the critical conditions of the investigated alloy were determined to predict the occurrence of dynamic recrystallization.     

Influence of melt-treatment on material constants of aluminum sheet used for easy-open can during hot deformation

1 Introduction The sheets (especially can body sheet) used for easy-open can adopted in China still rely greatly on import at present[1]. Only some kinds of domestic-made sheets reach the quality standard, so the sheets can only support for lids making in…     

Microstructure and hot compression behavior of twin-roll-casting AZ41M magnesium alloy

The relationship of true stress and true strain of AZ41M magnesium alloy under twin-roll-cast (TRC) and hot compression was analyzed using a Gleeble 1500 machine. Microstructural evolutions of the TRC magnesium alloy under different deformation conditions (strain, strain rate and deformation temperature) were examined using optical microscopy and discussed. The relationship of true stress and true strain predicted that lower deformation temperature and higher strain rate caused sharp strain hardening. Meanwhile, the flow stress curve turned into a steady state at high temperature and lower strain rate. The intermediate temperature and strain rate (623 K and 0.01 s⁻¹) is appropriate.     

Deformation mechanism and forming properties of 6061Al alloys during compression in semi-solid state

The 6061 semi-solid aluminium alloy feedstocks prepared by near-liquidus casting were compressed in semi-solid state by means of Gleeble-3500 thermal-mechanical simulator. The relationship between the true stress and the true strain at different temperatures and strain rates was studied with the deformation degree of 70%. The microstructures during the deformation process were characterized. The deformation mechanism and thixo-forming properties of the semi-solid alloys were analyzed. The results show that the homogeneous and non-dendrite microstructures of semi-solid 6061Al alloy manufactured by near-liquidus casting technology could be transformed into semi-solid state with the microstructure suitable for thixo-forming which are composed of near-spherical grains and liquid phase with eutectic composition through reheating process. The deformation temperature and strain rate affect the peak stress significantly rather than steady flow stress. The resistance to deformation in semi-solid state decreases with the increase of the deformation temperature and decrease of the strain rate. At steady thixotropic deformation stage, the thixotropic property is uniform, and the main deformation mechanism is the rotating or sliding between the solid particles and the plastic deformation of the solid particles.     

DYNAMIC RECOVERY AND DYNAMIC RECRYSTALLIZATION OF 7005 ALUMINIUM ALLOY DURING HOT COMPRESSION

1.IntrottionItiswellknownthatworkhardeninganddynathecsofteningbehavescontradictorilydur-lughotworkingofmaterials.DislocationgenerationandintersectionsOfdislocationsduringI)lasticdeformationleadstoworkhardening,WhilesofteningismainlysuPPliedbydynamoicrecoveryand/ordynamicrecrystallization,whichresultsfromcoalescence,annihilationandreconstmctionofdislocationsbycross--slipandclilnhwiththeaidofaPPliedstressandthermal..ti.ati..Lll2}.However,completeannihilationofdislocationsreqUirescross--slipa…     

120°模具室温ECAP制备工业纯钛的压缩变形本构关系

在Gleeble-1500热模拟机上对120°模具室温Bc方式ECAP变形8道次制备的平均晶粒尺寸约为200 nm的工业纯钛进行等温变速压缩实验,研究超细晶工业纯钛在变形温度为298~673 K和应变速率为1×10-4~1×100s-1条件下的流变应力行为。结果表明:变形温度和应变速率均对流变应力具有显著影响,峰值应力随变形温度的升高和应变速率的降低而降低;流变应力在变形初期随应变的增加而增大,出现峰值后逐渐趋于平稳,呈现稳态流变特征。采用双曲正弦模型确定了超细晶工业纯钛的变形激活能Q=104.46 kJ/mol和应力指数n=23,建立了相应的变形本构关系。     

Research on flow stress of spray formed 70Si30Al ahoy under hot compression deformation

The flow stress of spray formed 70Si30Al alloy was studied by hot compression on a Gleeble- 1500 test machine. The experimental results indicated that the flow stress depends on the strain rate and the deformation temperature. The flow stress increases with an increase in strain rate at a given deformation temperature. The flow stress decreases with the deformation temperature increasing at a given strain rate. The relational expression among the flow stress, the swain rate, and the deformation temperature satisfies the Arrhenius equation. The deformation activation energy of 70Si30Al alloy during hot deformation is 866.27 kJ/mol from the Arrhenius equation.     

Research on flow stress of spray formed 70Si30Al alloy under hot compression deformation

1. Introduction New spray formed 70Si30Al alloy developed for electronic packaging application has excellent physical characteristics [1-5], which include low coefficiency of thermal expansion (6.8 × 10?6/K), high thermal conductivity (120 W/(m?K)), and low density (2.4 g/cm3), therefore, the exploitation and application of the alloy have an extensive prospect. To evaluate the deformation characteristics of spray formed 70Si30Al and to determine the appropriate hot deformation procedure of …