氯硅烷中甲基二氯硅烷的转化反应工艺 急

为了除去多晶硅原料中主要含碳杂质甲基二氯硅烷，通过催化反应将其转化为高沸点物质甲基三氯硅烷。采用浸渍法制备了Pd/Al2O3催化剂，采用X射线荧光光谱（XRF）、X射线粉末衍射（XRD）、N2吸附脱附（BET）、光电子能谱仪（XPS）、H2-脉冲化学吸附等分析手段对催化剂物化性质进行表征。在氯源物质为四氯化碳条件下，利用固定床反应器，对比了制备的Pd/Al2O3催化剂与树脂A催化剂和AlCl3/ Al2O3催化剂的催化效果,考察了Pd/Al2O3催化条件下，反应温度、反应物配比、反应空速及催化剂稳定性对甲基二氯硅烷转化率的影响，得到了最佳工艺条件。Pd/Al2O3催化剂相比于树脂A催化剂和AlCl3/ Al2O3催化剂，Pd/Al2O3催化剂具有更好的催化效果；在反应温度为140℃、n(甲基二氯硅烷):n(四氯化碳)=3:1、反应液时空速为5.0h-1时，甲基二氯硅烷转化率最高可以达到69.76%。     

甲烷在Cr改性Pd/Al2O3催化剂上的催化燃烧性能

研究了Cr改性Pd/Al2O3催化剂上低浓度甲烷的催化燃烧反应,考察了载体Cr Al的制备方法和活性组分Pd的负载方法对催化剂催化活性的影响以及添加Ce对催化剂高温稳定性的影响。采用X射线衍射、程序升温还原等表征手段分析了催化剂结构和氧化还原性。结果表明,与采用沉淀法制备的载体P-Cr Al相比,采用浸渍法制备的载体I-Cr Al具有较高的比表面积和反应活性;用Na BH3对Pd负载过程进行还原处理能明显提高催化剂活性,其原因是还原过程加强了催化剂上Pd与载体Cr Al之间的作用,通过H2-TPR证明了其还原能力得到了增加;添加Ce缓解了Al2O3高温条件下的烧结,增强了催化剂的高温稳定性。     

添加ZrO2的Pd/Al2O3催化剂及其催化蒽醌加氢性能

以四氯合钯（II）酸（H2PdCl4）为前体,活性氧化铝（Al2O3）为载体,硝酸锆（Zr（NO3）4）为添加组分,采用不同方式的分步浸渍法制备了添加ZrO2的Pd/Al2O3催化剂。考察了制备方法和反应条件对催化剂蒽醌加氢催化性能的影响,发现催化剂活性与制备方法有关。当对添加锆的载体进行适当焙烧,控制Pd负载量为0.3%,还原温度低于300℃时,催化剂的蒽醌加氢活性较高,与未添加ZrO2的催化剂相比提高了约20%。X射线衍射（XRD）、氮气物理吸附（BET）、透射电镜（TEM）、X光电子能谱（XPS）和程序升温还原（TPR）等表征对催化剂物相结构、比表面积、表面形貌及组分间相互作用的分析表明,ZrO2的掺杂提高了载体Al2O3的高温稳定性,改善了催化剂中活性组分Pd与载体间的相互作用,促进了Pd在载体表面的分散,从而提高了催化活性。     

蒽醌加氢钯催化剂载体改性研究

针对Pd/Al2O3催化剂载体的改性进行研究,将1 000℃焙烧后的氧化铝粉末与未焙烧的活性氧化铝粉末按不同比例混合和焙烧制备载体,采用等体积浸渍法制得负载Pd的Pd/Al2O3催化剂。采用XRD、BET、NH3-TPD和HOT对载体以及催化剂进行表征,并考察催化剂的蒽醌加氢性能。结果表明,提高载体中焙烧后氧化铝粉末的比例,导致载体中γ-Al2O3减少和δ-Al2O3增多,载体酸性降低,Pd分散度变大,从而提高了催化剂氢化效率。当焙烧后氧化铝质量分数为40%时,分散度和活性表面积达到最大,晶粒度最小,氢化效率最高,催化活性最佳。     

搅拌速率对Pd/Al_2O_3催化剂CH_4催化燃烧性能的影响

为了考察搅拌速率在Pd/Al2O3催化剂制备过程中的作用,通过对不同搅拌速率制备的Pd/Al2O3催化剂进行XRD、H2-TPR和XPS表征及CH4催化燃烧活性测试,研究搅拌速率对Pd/Al2O3催化剂活性的影响。结果表明,低搅拌速率[(200~300)r·min-1]条件制备的催化剂,Pd O粒径较大,Pd分散度高,表面Pd与Pd O物质的量比=0.55~0.56,催化剂的CH4催化反应活化能与无搅拌时相比降低,在200 r·min-1达到最低;随着搅拌速率增加,高搅拌速率[(400~600)r·min-1]抑制了Pd O晶粒的生长,导致Pd O粒径变小,Pd分散度降低,并使表面Pd O含量增大,Pd与Pd O物质的量比=0.41~0.52,提高了CH4催化燃烧反应的活化能。     

不同载体钯催化剂的结构表征及其在笼形叔胺脱N-苄基上的应用

以γ Al2O3、木质活性炭、煤质活性炭为载体,以氯化钯为前体制备了Pd(OH)2/Al2O3、Pd(OH)2/C催化剂,并用X射线衍射、透射电镜和X射线光电子能谱等技术对这些催化剂进行了结构表征。以六苄基六氮杂异伍兹烷(HBIW)的脱苄反应为例,研究了不同载体Pd(OH)2催化剂对笼形叔胺N 苄基脱苄反应的活性,分析了影响催化剂活性的各种因素。实验结果表明,当催化剂用量为HBIW质量的0 2%(以Pd计)时,氢解产品四乙酰基二苄基六氮杂异伍兹烷(TADBIW)的收率可达88%,其中以煤质活性炭为载体的催化剂已用于HBIW氢解脱苄的20kg级放大实验,TADBIW产品收率为82%。     

液相原位还原法制备钯基催化剂

采用液相原位还原法制备Pd/α-Al2O3催化剂,并应用于CO氧化偶联合成草酸二甲酯反应。对比实验发现,甲醛液相原位还原法制得的Pd基催化剂具有优异的催化活性,当Pd负载质量分数低至0.1%时,催化剂仍表现出较高的活性和稳定性。采用XRD和BET等对催化剂及载体进行表征,结果表明,催化剂活性与载体的比表面积、孔容和孔径没有必然联系。通过TEM发现,0.1%-Pd/α-Al2O3催化剂中的主要活性组分Pd具有较小的颗粒和较高的分散性,通过HRTEM发现,液相原位还原法制备的催化剂能够有效暴露出Pd(111)晶面。     

氯硅烷中甲基二氯硅烷的转化反应工艺

为了除去多晶硅原料中主要含碳杂质甲基二氯硅烷,通过催化反应将其转化为高沸点物质甲基三氯硅烷。采用浸渍法制备了Pd/Al2O3催化剂,将其用于催化甲基二氯硅烷的转化。采用XRF、XRD、BET、XPS、H2-脉冲化学吸附技术对催化剂物化性质进行表征。以四氯化碳为氯源,利用固定床反应器,对比了Pd/Al2O3催化剂、树脂A催化剂及Al Cl3/Al2O3催化剂的催化效果。重点考察了反应温度、反应物物质的量比、反应液时空速及催化剂稳定性对甲基二氯硅烷转化率的影响,得到了最佳工艺条件。相比于树脂A催化剂和Al Cl3/Al2O3催化剂,Pd/Al2O3催化剂具有更好的催化效果;在反应温度为140℃、n(甲基二氯硅烷)∶n(四氯化碳)=3∶1、反应液时空速为5.0 h–1时,甲基二氯硅烷转化率最高可以达到69.76%。     

载体处理对CO气相偶联反应的影响

作者以NH4OH、HAc、H2O为介质进行水热处理的αAl2O3为载体,制备CO气相偶联合成革酸二甲酯的催化剂.并应用BET,SEM、XRD、XPS等检测手段,揭示了载体处理对催化刺性能的影响.结果表明载体处理后形成了适宜CO气相偶联合成草酸二甲酯的αAl2O2孔结构分布,降低了活性组分Pd的结合能,提高Pd在载体内外表面的分散度,提高催化剂的活性.     

Study on the hydrodesulfurization and the hydrodenitrogenation over Al2Oa-ZrO2 supported Ni2P catalysts

采用浸渍-沉淀法制备Al2O3-ZrO2复合氧化物,通过程序升温还原法制备Ni2P/Al2O3-ZrO2催化剂。运用X射线衍射、N2吸附-脱附、X射线光电子能谱技术对载体和催化剂进行表征,并以噻吩加氢脱硫、吡啶加氢脱氮反应为探针考察复合氧化物对Ni2P催化剂加氢活性的影响。结果表明,在Al2O3表面引入少量ZrO2,既保持了γ-Al2O3大比表面积的结构优势,又减少了P或Ni与Al2O3表面的接触,促进Ni2P的形成。载体中ZrO2质量分数20%的Ni2P/Al2O3-ZrO2催化剂活性最高,载体焙烧温度过高会导致催化剂活性下降。     

助剂Ba对Pd/Al_2O_3和Pt/Al_2O_3催化剂的C1-C3烷烃催化燃烧性能的影响

通过浸渍法制备了Al_2O_3负载的Pd和Pt催化剂,考察催化剂的甲烷、乙烷和丙烷催化燃烧活性,以及助剂Ba对催化性能的影响。对于Pd/Al_2O_3催化剂,加入Ba使活性物种PdO颗粒变大和还原温度升高,形成更稳定的PdO活性物种,是Pd-Ba/Al_2O_3催化剂活性提升的主要原因。对于Pt/Al_2O_3催化剂,加入Ba助剂使活性物种Pt0含量降低,PtO_x与Al_2O_3载体相互作用增强,使PtO_x物种更难被还原为Pt~0,导致Pt-Ba/Al_2O_3催化剂活性降低。Pd和Pt催化剂催化烷烃氧化反应活性规律一致:丙烷乙烷甲烷。Pd/Al_2O_3催化剂有利于C—H键活化,Pt/Al_2O_3催化剂有利于C—C键活化。Pt/Al_2O_3催化剂对C1-C3烷烃氧化活性的差别明显大于Pd/Al_2O_3催化剂。Pt/Al_2O_3催化剂对碳比例高的烷烃活性更高。     

Effects of ZrO2/Al2O3 properties on the catalytic activity of Pd catalysts for methane combustion and CO oxidation

Zirconia supported on alumina was prepared and characterized by BET surface area, X-ray diffraction (XRD), X-ray photoelectron spectra (XPS), temperature programmed desorption (TPD), and pulse reaction. 0.2% Pd/ZrO₂/Al₂O₃ catalyst were prepared by incipient wetness impregnation of supports with aqueous solution of Pd(NO₃)₂. The effects of support properties on catalytic activity for methane combustion and CO oxidation were investigated. The results show that ZrO₂ is highly dispersed on the surface of Al₂O₃ up to 10 wt.% ZrO₂, beyond this value tetragonal ZrO₂ is formed. The presence of a small amount of ZrO₂ can increase the surface area, pore volume and acidity of support. CO–TPD results show that the increase of CO adsorption capacity and the activation of CO bond after the presence of ZrO₂ lead to the increase of catalytic activity of Pd catalyst for CO oxidation. CO pulse reaction results indicate that the lattice oxygen of support can be activated at lower temperature following the presence of ZrO₂, but it does not accelerate the activity of 0.2% Pd/ZrO₂/Al₂O₃ for methane combustion. 0.2% Pd/ZrO₂/Al₂O₃ dried at 120 °C shows highest activity for CH₄ combustion, and the activity can be further enhanced following the repeat run. The increase of treatment temperature and pre-reduction can decrease the activity of catalyst for CH₄ combustion.     

Pd/Ce基催化剂催化氧化氯苯的性能

采用等体积浸渍法制备Pd/Al₂O₃系列催化剂,考察不同Pd负载量对催化剂催化氯苯活性的影响,结果表明0.75%Pd/Al₂O₃催化剂活性最优,采用BET、H₂-TPR、SEM等对催化剂进行表征分析,表明添加Ce后氧化能力增强,催化氧化效率提高。对催化产物进行分析,使用离子色谱分析了无机Cl^-生成情况及其选择性,使用GC-MS定性分析了有机副产物,发现350℃时有少量苯生成。同时考察了焙烧温度、氯苯浓度、空速对催化活性的影响,结果表明焙烧温度过高或过低都会影响催化剂的活性,在550℃焙烧的催化剂活性更优,400℃时氯苯转化率为96%;氯苯入口处质量浓度在1500～6000mg/m³时,浓度升高,催化氯苯活性降低;空速在15000～30000h^-1时,空速对氯苯催化活性影响不大,但继续提高空速会明显降低催化活性。     

Pd-Pt-Ce/Al_2O_3催化剂在VOC净化处理中的催化性能

采用浸渍法制备Pd-Pt-Ce/Al_2O_3催化剂,考察贵金属Pd和Pt负载量、助剂种类及负载量、空速对催化甲苯燃烧活性的影响。结果表明,适宜的贵金属负载量和助剂可极大提高Pd-Pt/Al_2O_3催化剂活性,当Pd和Pt质量分数分别为0.05%和0.005%、助剂Ce质量分数为1%时,Pd-Pt-Ce/Al_2O_3催化剂在低温条件下表现出较好的催化性能。空速对催化剂的催化活性影响较为明显,适宜的空速低于20 000 h-1。     

贵金属催化剂用于低浓度甲烷的去除

制备不同负载量的Pd基和Pt基催化剂,建立催化剂活性评价装置,考察贵金属Pd和Pt负载量对甲烷转化率的影响,结果表明,甲烷转化率最高的Pd和Pt负载质量分数分别为1.25%和2%,相同负载质量分数0.1%时,Pd基催化剂的甲烷转化率优于Pt基催化剂。催化剂的BET比表面积大小不能反映催化剂的催化活性,二者之间无线性关系。     

Characterization and catalytic activity of Pd/V2O5/Al2O3 catalysts on benzene total oxidation

The role of vanadium oxide and palladium on the benzene oxidation reaction over Pd/V₂O₅/Al₂O₃ catalysts was investigated. The Pd/V₂O₅/Al₂O₃ catalysts were more active than V₂O₅/Al₂O₃ and Pd/Al₂O₃ catalysts. The increase of vanadium oxide content decreased the Pd dispersion and increased the benzene conversion. A strong Pd particle size effect on benzene oxidation reaction was observed. Although the catalysts containing high amount of V⁴⁺ species were more active, the Pd particle size effect was responsible for the higher activity.     

Pt/Pt-Ce/γ-Al2O3催化氧化甲苯研究

通过等体积浸渍法制备单贵金属Pt/γ-Al₂O₃和双金属Pt-Ce/γ-Al₂O₃催化剂,考察Ce对催化剂活性的影响,确定催化剂最优配比。结果表明,当Pt的负载量为质量分数0.5%时,Pt/γ-Al₂O₃催化活性最高;当Pt的负载量为质量分数0.2%,Ce的负载量为质量分数1.0%时,Pt-Ce/γ-Al₂O₃催化剂的催化活性最高。Pt-Ce/γ-Al₂O₃催化剂的甲苯转化率高于Pt/γ-Al₂O₃催化剂。随着Pt负载量增大,催化剂孔容、孔径减小。粉体式催化剂性能优于整体式催化剂,但差别不大;Ce的添加有助于催化剂活性的提升。     

络合-溶剂热法制备钯基催化剂及其催化氧化间二甲苯性能

通过采用络合-溶剂热法、水热法和浸渍法三种方法制备了负载量为0.6%（质量分数）的Pd/Al₂O₃催化剂，重点考察不同制备方法催化氧化间二甲苯作为典型的挥发性有机化合物的能力。结果表明：络合-溶剂热法制备的Pd/Al₂O₃-com催化剂催化氧化间二甲苯的能力最强，间二甲苯体积分数为0.002%时完全转化温度（T₁₀₀）为130℃，低于浸渍法制备催化剂的完全转化温度30℃。对Pd/Al₂O₃催化剂进行了比表面积（BET）、X射线衍射（XRD）、X射线光电子能谱（XPS）、扫描电镜（SEM）等表征分析，发现Pd/Al₂O₃-com中Pd主要以还原态Pd⁰高度分散于载体表面，而另两种方法制备的催化剂均有明显的Pd²⁺存在。结合性能测试及表征分析，表明络合-溶剂热法制备的Pd/Al₂O₃-com催化剂活性组分Pd的高度分散，增强了催化活性，可满足高浓度间二甲苯、宽气体体积空速条件下催化氧化脱除间二甲苯的工业应用要求。     

Comparison of catalytic activity and selectivity of Pd/(OSC + Al2O3) and (Pd + OSC)/Al2O3 catalysts

The effect of the Pd addition method into the fresh Pd/(OSC + Al₂O₃) and (Pd + OSC)/Al₂O₃ catalysts (OSC material = Ce_xZr_1−xO₂ mixed oxides) was investigated in this study. The CO + NO and CO + NO + O₂ model reactions were studied over fresh and aged catalysts. The differences in the fresh catalysts were insignificant compared to the aged catalysts. During the CO + NO reaction, only small differences were observed in the behaviour of the fresh catalysts. The light-off temperature of CO was about 20 °C lower for the fresh Pd/(OSC + Al₂O₃) catalyst than for the fresh (Pd + OSC)/Al₂O₃ catalyst during the CO + NO + O₂ reaction. For the aged catalysts lower NO reduction and CO oxidation activities were observed, as expected. Pd on OSC-containing alumina was more active than Pd on OSC material after the agings. The activity decline is due to a decrease in the number of active sites on the surface, which was observed as a larger Pd particle size for aged catalysts than for fresh catalysts. In addition, the oxygen storage capacity of the aged Pd/(OSC + Al₂O₃) catalyst was higher than that of the (Pd + OSC)/Al₂O₃ catalyst.     

The role of lanthana loading on the catalytic properties of Pd/Al2O3-La2O3 in the NO reduction with H2

The role of La₂O₃ loading in Pd/Al₂O₃-La₂O₃ prepared by sol–gel on the catalytic properties in the NO reduction with H₂ was studied. The catalysts were characterized by N₂ physisorption, temperature-programmed reduction, differential thermal analysis, temperature-programmed oxidation and temperature-programmed desorption of NO.

The physicochemical properties of Pd catalysts as well as the catalytic activity and selectivity are modified by La₂O₃ inclusion. The selectivity depends on the NO/H₂ molar ratio (GHSV = 72,000 h⁻¹) and the extent of interaction between Pd and La₂O₃. At NO/H₂ = 0.5, the catalysts show high N₂ selectivity (60–75%) at temperatures lower than 250 °C. For NO/H₂ = 1, the N₂ selectivity is almost 100% mainly for high temperatures, and even in the presence of 10% H₂O vapor. The high N₂ selectivity indicates a high capability of the catalysts to dissociate NO upon adsorption. This property is attributed to the creation of new adsorption sites through the formation of a surface PdO_x phase interacting with La₂O₃. The formation of this phase is favored by the spreading of PdO promoted by La₂O₃. DTA shows that the phase transformation takes place at temperatures of 280–350 °C, while TPO indicates that this phase transformation is related to the oxidation process of PdO: in the case of Pd/Al₂O₃ the O₂ uptake is consistent with the oxidation of PdO to PdO₂, and when La₂O₃ is present the O₂ uptake exceeds that amount (1.5 times). La₂O₃ in Pd catalysts promotes also the oxidation of Pd and dissociative adsorption of NO mainly at low temperatures (<250 °C) favoring the formation of N₂.