块状纳米晶Sm2Co17烧结磁体的研究

采用高能球磨和放电等离子烧结技术制备了致密纳米晶Sm2Co17烧结磁体,研究了粉末和烧结磁体的结构和磁性能.球磨粉末在低温退火(<1023K)时,主相为TbCu7结构;高温退火(>1023K)时,主相为Th2Zn17结构.退火温度从923K增加到1223K,粉末的矫顽力从0.99T下降到0.12T.烧结磁体也具有TbCu7结构,磁体平均晶粒尺寸约为35nm.室温时磁体的剩磁为0.65T,矫顽力达0.87T.烧结磁体具有较好的高温性能,573K时的剩磁为0.6T,矫顽力为0.32T.     

Microstructure and Magnetic Properties of Bulk FeCo Alloys Fabricated from Mechanically Alloying and Chemically Synthesized Powders

Three different methods of fabrication of FeCo soft magnetic material using ferromagnetic powders are compared: (i) simple sintering of elemental powders of Fe and Co, (ii) sintering of mechanically alloying FeCo powder, and (iii) sintering of chemically synthesized FeCo powder. The microstructure of ferromagnetic powders and bulk sintered alloys is characterized using scanning electron microscopy and energy-dispersive X-ray spectroscopy analysis. The best magnetic properties with high saturation magnetization, M _s = 211.3 emu/g, are obtained for bulk FeCo alloy sintered from chemically synthesized powder. It consists of nearly spherical FeCo particles with diameters from 5 to 15 μ m. The mean particle size of chemically synthesized FeCo powder can be controlled by changing the melt composition, temperature, and process duration. The relatively large size of FeCo particles reduces the influence of surface oxidation on the particle magnetic properties. The low-cost chemical technology developed is promising for a large-scale production of small FeCo magnetic components of arbitrary shapes with high-dimensional precision.     

Bulk Nanocrystalline SmCo6.6Nb0.4 Sintered Magnet With TbCu7-Type Structure Prepared by Spark Plasma Sintering

We prepared bulk nanocrystalline SmCo_6.6Nb_0.4 sintered magnet material by spark plasma sintering technique. X-ray diffraction patterns show that the magnet exhibits a stable TbCu₇ structure. Transmission electron microscopy indicates that the microstructure of the magnet is composed of SmCo_6.6Nb_0.4 single-phase grains with an average grain size of 30 nm. Magnetic measurement shows that under a 7 T magnetic field, the coercivity of the magnet reaches as high as 2.8 T; the saturation magnetization and the remanence are 69.6 and 51.4 emu/g, respectively. The magnet exhibits good thermal stability with the coercivity of 0.48 T at 773 K, and the coercivity temperature coefficient beta of -0.169%/K.     

放电等离子烧结Ti-Al系金属间化合物

用机械合金化法(MA)制备了Ti-45% Al纳米晶合金粉末,并对其进行放电等离子烧结(SPS),烧结时间仅为5min.用D-maxIIA型X射线衍射仪、JEM-2000EX型透射电子显微镜对粉末和烧结块体的微观组织及机械性能进行了研究.研究表明:Ti和Al的粉末随着球磨时间的延长,粉末有明显的细化趋势,球磨5h即有非晶产生,球磨20h后得到接近完全非晶相;采用SPS烧结技术,在1200℃下能够制备出较高硬度的TiAl金属间化合物块体材料.     

SiC-ZrO2(3Y)-Al2O3纳米复相陶瓷的力学性能和显微结构

本文介绍用非均相沉淀方法制备的纳米ＳｉＣ－ＺｒＯ２（３Ｙ）－Ａｌ２Ｏ３复合粉体经放电等离子超快速烧得到晶内型的纳米复相陶瓷,超快速烧结的升温速率为６００℃／ｍｉｎ,在烧结温度不保温,迅即在３ｍｉｎ内冷却至６００℃以下。     

SmCo_5/α-Fe双相复合纳米晶磁体的结构与磁性研究

超声波分解Fe（CO）5的产物Fe纳米颗粒,通过非均相沉淀获得包覆型SmCo5/α-Fe双相复合磁粉,采用放电等离子快速热压技术（Spark Plasma Sintering,SPS）制备出全致密的各向同性Sm-Co5/α-Fe双相复合纳米晶磁体,研究发现,软磁相α-Fe添加后,磁体的剩磁Mr有所提高,矫顽力Hci则有所减小,随后通过对各向同性磁体进行热变形制备出各向异性磁体,形成了较好的C轴晶体织构。软磁相α-Fe名义含量为10%时,磁体磁性能为：μ0Ms=1.01T、μ0Mr=0.86T、Hci=0.1708T。     

Densification and alloying of ball milled Silicon-Germanium powder mixture during spark plasma sintering

In this research, the influence of process parameters such as sintering temperature and current during alloying and densification of silicon-germanium (Si₈₀-Ge₂₀) powder mixture using spark plasma sintering (SPS) was reported. Si₈₀-Ge₂₀ powder mixture was consolidated at the temperature range 900–1200 °C with 40 MPa pressure for 5 min. soaking. X-ray diffraction (XRD) study was made on sintered compacts to confirm the Si(Ge) alloy formation. Scanning electron microscope (SEM) was used to understand the morphology, particle size and distribution of un-milled and milled Si₈₀-Ge₂₀ powder mixture. Transmission electron microscope (TEM) study was made on milled Si₈₀-Ge₂₀ powder mixture and bulk SiGe alloy to confirm the nano-crystallinity and alloy formation. Fracture toughness of sintered bulk SiGe alloy was determined from Palmqvist cracks geometry model using Vickers hardness testing. It is understood that, during spark plasma sintering nano-structured Si₈₀-Ge₂₀ powder simultaneously increases the densification and reaction kinetics. It helps to achieve homogenous nanostructured SiGe alloy of near theoretical density. The superior hardness and benchmarked fracture toughness (K_IC) values of 630 VHN and 2.19 MPa√m was achieved for SiGe alloy sintered at 1200 °C, respectively.     

TiAl纳米合金的机械活化-放电等离子原位烧结

（Ti-50％（原子分数）AD-10％Al2O3粉体经过球磨的机械活化（MA）后，用放电等离子烧结（SPS）工艺，在烧结的同时进行固化。采用机械活化-放电等离子烧结（MA—SPS）的方法原位烧结制备TiAl—Al2O3块体纳米材料。球磨前后，（Ti-50％（原子分数）AD-10％Al2O3粉体的衍射图（XRD）相似。MA后得到晶粒度〈25nm的纳米粉体，其中Al2O3起到机械活化和细化晶粒的作用，促使粉体快速纳米化。纳米粉体在温度低于800℃、烧结时间〈5min的烧结参数下，烧结成TiAl纳米合金。TiAl纳米合金的微观结构表明，合金有γ-TiAl和α2—Ti3Al双相组织。SPS原位烧结后，得到密度为3．73g／cm^3的（γ＋α2）双相组织，组成相的晶粒度〈130nm。     

快淬和球磨时间对p型(Bi_(0.25)Sb_(0.75))_2Te_3合金热电性能的影响

通过快淬-机械球磨-放电等离子烧结工艺制备了p型(Bi0.25Sb0.75)2Te3块体热电材料.在300~523K温度范围内对其电导率、Seebeck系数和热导率进行了测试,并系统研究了快淬后球磨时间对合金热电性能的影响.研究结果表明,随着球磨时间的延长,样品的电导率呈先降后升的趋势,Seebeck系数变化并不明显,而热导率随球磨时间的延长逐渐下降.球磨20h的样品在室温下具有最高的热电优值,最大值达到0.96,机械抗弯强度达到91MPa.     

Characteristics evaluation of SiC/Si nanocomposites produced by spark plasma sintering

SiC–Si composites are widely used either as a bulk material or as a matrix for fibre reinforced ceramics. In the current research, nanocomposites of SiC–Si with different volume fractions of Si were sintered by spark plasma sintering (SPS) for the first time. The effect of Si content and different sintering parameters on relative density, microstructure, hardness and fracture toughness of the sintered materials have been investigated. The relative density increased from about 83 to 99% by increasing the sintering temperature to 1700°C, sintering time to 10?min, and pressure to 70?MPa for composites containing >20?vol.-% Si. The results revealed that the full dense SiC–20?vol.-%Si composite can be obtained by SPS at 1700°C, 10?min and 70?MPa. Moreover, in this condition, the hardness and toughness of the composites reached the optimum values.     

Synthesis of SiC/BN nanocomposite powders by carbothermal reduction and nitridation of borosilicate glass, and the properties of their sintered composites

A new synthetic method for the fabrication of SiC/BN nanocomposites was devised to attain strong machinable ceramics. SiC/BN nanocomposites that contained 10, 20, and 30?vol% hexagonal BN (h-BN) were successfully fabricated by sintering SiC-BN nanocomposite powders by carbothermal reduction and nitridation of borosilicate glass powders. Homogeneous mixtures of silica (SiO(2)), boric acid (H(3)BO(3)), and carbon powder were heated in a nitrogen atmosphere to synthesize SiC-BN nanocomposite powders. Borosilicate glass was obtained by reacting SiO(2) and B(2)O(3) above 800?°C, and SiC and turbostratic BN (t-BN) were obtained by reacting borosilicate glass with carbon powder and nitrogen gas at 1500?°C. Carbothermal reduction followed by nitridation yielded SiC-BN nanocomposite powder composed of nanosized SiC and t-BN. By hot-pressing nanocomposite SiC-BN powders containing 7?wt% Al(2)O(3) and 2?wt% Y(2)O(3), machinable SiC/BN nanocomposites were obtained without a significant decrease in their fracture strength.     

Spark plasma sintering on nanometer scale WC–Co powder

Nanometer scale WC–11Co powder was sintered by spark plasma sintering (SPS) process in order to improve the properties of the cemented carbides. Properties such as density and hardness were measured. The microstructures of sintered WC–11Co cemented carbides were observed. The grain size of WC in alloys was also obtained. The results showed that spark plasma sintering could lower the sintering temperature, increased the density and circumscribed the growth of grain size of WC. Besides, the hardness of the sintered cemented alloys that was dependent on the grain size and densification could also be improved by SPS. SPS was an effective method to get WC–11Co cemented carbides with fine grain size and good properties.     

高温稀土永磁Sm2(Co,Cu,Fe,Zr)17 的制备和性能

制备了高温稀土永磁材料Sm(Coba1Fe0．26Cu0．05Zr0．026)7．0，研究了磁性能与工艺条件的关系．结果表明：提高烧结温度可使材料的Br和(BH)max增大，但是使Hci降低；适当提高真空预烧温度，可使材料在较低烧结温度下致密化，具有较高的Hci和(BH)max和温度稳定性．真空预烧温度过高使性能的急剧降低，其主要原因是Sm的析出．在最佳工艺条件下材料的磁性能参数分别为：Br1．08T3Hci2286kA／m，Hcb932kA／m，(BH)max220．8kJ／m^3；β20-200℃为-0．19％／℃．     

Electrical properties of nanocrystalline Ce(0.8)Sm(0.2)O(2-delta) and Ce(1-x)Gd(x)O(2-delta) (0.1 < or = x < or = 0.3) ceramics for IT-SOFC

Ce(0.8)Sm(0.2)O(2-delta) and Ce(1-x)Gd(x)O(2-delta) (0.1 < or = x < or = 0.3) nano-sized powders were successfully synthesized by the solution combustion synthesis process. The calcined nanopowders showed a ceria-based single phase with a cubic fluorite structure. In this study, we discussed the structural and electrical characteristics of the sintered Ce(0.8)Sm(0.2)O(2-delta) and Ce(1-x)Gd(x)O(2-delta). We obtained high-quality Ce(0.8)Sm(0.2)O(2-delta) and Ce(1-x)Gd(x)O(2-delta) ceramics with a high density, ultra-fine grain size, and high electrical conductivity even at low sintering temperature using the nanosized powders. The electrical conductivities at 800 degrees C for the Ce(0.8)Sm(0.2)O(2-delta) sintered at 1400 degrees C and the Ce(0.8)Gd(0.2)O(2-delta) sintered at 1350 degrees C were 0.110 and 0.104 Scm(-1), respectively.     

Effect of sintering conditions on the magnetic and microstructural properties of Nd-Fe-B sintered magnets doped with DyF(3) powders

The microstructural and magnetic property changes of DyF(3)-doped (Nd(26.06), Dy(6.51))-Fe(bal) -B(0.97)-M(2.39) (wt. %) (M?=?Cu, Al, Co, and Nb) sintered magnets as functions of the sintering conditions were studied. The sintering conditions for the optimum core-shell microstructure were determined. When the magnets were sintered at 1050?°C for 4 h, a coercivity of 35.1 kOe was obtained without sacrificing the remanence. When the magnets were doped with DyF(3), the formation of the RE-rich phase (Nd-Dy-O) was effectively suppressed and, hence, saving the Dy. In addition, the formation of a cubic-NdOF triple-junction phase (TJP) improves the interface uniformity and enhances the coercivity.     

Synthesis and characterization of low temperature Sn nanoparticles for the fabrication of highly conductive ink

To fabricate a low cost, highly conductive ink for inkjet printing, we synthesized a gram scale of uniformly sized Sn nanoparticles by using a modified polyol process and observed a significant size-dependent melting temperature depression from 234.1?°C for bulk Sn to 177.3?°C for 11.3 nm Sn nanoparticles. A 20 wt% of Sn nanoparticles was dispersed in the 50% ethylene glycol: 50% isopropyl alcohol mixed solvent for the appropriate viscosity (11.6 cP) and surface tension (32 dyn cm(-1)). To improve the electrical property, we applied the surface treatments of hydrogen reduction and plasma ashing. The two treatments had the effect of diminishing the sheet resistance from 1 kΩ/sq to 50 Ω/sq. In addition, conductive patterns (1 cm × 1 cm) were successfully drawn on the Si wafer using an inkjet printing instrument with conductive Sn ink. The maximum resistivity for an hour of sintering at 250?°C was 64.27 μΩ cm, which is six times higher than the bulk Sn resistivity (10.1 μΩ cm).     

Activated sintering of tungsten alloys through conventional and spark plasma sintering process

The sintering temperature of pure tungsten can be reduced through the addition of small amounts of transition elements. The present study deals with the activated sintering of tungsten with 1.0?wt% additions of copper, cobalt, molybdenum, iron and nickel using the spark plasma sintering (SPS) technique. The alloys were sintered at 1200°C and the mechanical properties and microstructures were compared with those of conventionally sintered alloys, sintered under vacuum condition. The high-rate sintering of SPS has led to an overall reduction in process time and also to a better densification of alloys compared with the conventional sintering process. In both the processes, nickel addition is found to be the best activator, followed by cobalt, iron, molybdenum and copper. The addition of copper and molybdenum showed only a meager increase in the relative density. The alloys, with nickel, cobalt and iron additions, sintered through the SPS process offered much higher density compared with the conventionally sintered alloys. The highest density is observed for the nickel-doped tungsten alloy, which is found to be around 90% of the theoretical density. The microhardness of the sintered alloys is found to depend on its sintered density.     

Magnetic properties, phase evolution, and microstructure of melt spun Hf-substituted Sm(Co0.97Hf0.03)(x)Cy (x = 5-9; y = 0-0.1) nanocomposites

Magnetic properties, phase evolution, and microstructure of melt spun Hf-substituted Sm(Co0.97Hf0.03)(x)Cy (x = 5-9; y = 0-0.1) ribbons quenched at the wheel speed of 40 m/s are investigated. X-ray diffraction analysis shows that the main phases existed in Sm(Co0.97Hf0.03)(x) ribbons are 1:5 phase for x = 5-5.5; 1:5 and 1:7 phases for x = 6; 1:7 phase for x = 6.5-7.5; 1:7 and 2:17 phases for x = 8; and only 2:17 phase for x = 8.5-9, respectively. For Sm(Co0.97Hf0.03)(x) (x = 5-9) ribbons, the optimum magnetic properties of B(r) = 5.6 kG, (i)H(c)= 15.6 kOe and (BH)(max) = 7.1 MGOe are obtained for Sm(Co0.97Hf0.03)6.5 ribbons. Furthermore, a slight amount of C addition in Sm(Co0.97Hf0.03)(x) ribbons slightly modify phase constitution and effectively refine the grain size from 200-700 nm for C free ribbons to 10-70 nm, strengthening the exchange coupling effect between magnetic grains of the ribbons. As a result, magnetic properties are further improved. The magnetic properties of B(r) = 6.9 kG, (i)H(c) = 9.2 kOe and (BH)(max) = 10.0 MGOe can be achieved for Sm(Co0.97Hf0.03)7.5C0.1 nanocomposites.     

Nanometric WC-12 wt% AISI 304 powders obtained by high energy ball milling

WC cemented carbides with a greener alternative binder to Co, AISI 304 stainless steel (SS), were processed through high energy ball milling (HEBM). The milling parameters, such as rotation speed, ball-to-powder ratio and milling time were investigated. Selected milling conditions were applied to obtain a nanosized powder of WC-12?wt% SS with a highly uniform distribution of the ductile phase. For comparison, a conventionally wet milled powder was also prepared. Both powders were thermally characterized by dilatometry, up to 1450?°C, using vacuum atmosphere, and structural and microstructural analysis were performed in the sintered samples. The nanometric size of the HEBM powder particles markedly affected its densification and thermal reactivity; when compared with the micrometric powder obtained from conventional milling, early starting densification, with a greater contribution of solid state sintering, and increased reactivity, with formation of a larger amount of (M,W)₆C phase, was noticed during sintering of HEBM powder compacts.     

Microstructure and mechanical properties of CNT/Ag nanocomposites fabricated by spark plasma sintering

Carbon nanotube/silver (CNT/Ag) nanocomposites include CNT volume fraction up to 10?vol.% were prepared by chemical reduction in solution followed by spark plasma sintering. Multiwalled CNTs underwent surface modifications by acid treatments, the Fourier transform infrared spectroscopy data indicated several functional groups loaded on the CNT surface by acid functionalisation. The acid-treated CNTs were sensitised and activated. Silver was deposited on the surface of the activated CNTs by chemical reduction of alkaline silver nitrate solution at room temperature. The microstructures of the prepared CNT/Ag nanocomposite powders were investigated by high-resolution scanning electron microscopy (HRSEM), transmission electron microscopy and X-ray powder diffraction analysis. The results indicated that the produced CNT/Ag nanocomposite powders have coated type morphology. The produced CNT/Ag nanocomposite powders were sintered by spark plasma sintering. It was observed from the microstructure investigations of the sintered materials by HRSEM that the CNTs were distributed in the silver matrix with good homogeneity. The hardness and the tensile properties of the produced CNT/Ag nanocomposites were measured. By increasing the volume fraction of CNTs in the silver matrix, the hardness values increased but the elongation values of the prepared CNT/Ag nanocomposites decreased. In addition, the tensile strength was increased by increasing the CNTs volume fraction up to 7.5?vol.%, but the sample composed of 10?vol.% CNT/Ag was fractured before yielding.