共查询到19条相似文献,搜索用时 156 毫秒
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根据铸造工艺设计人员的经验,设计了大型船舶挂舵臂铸钢件初始工艺,应用华铸CAE软件对其进行了充型与传热耦合的数值模拟。在此基础上对其铸造工艺进行了工艺优化。结果表明:合理配置冒口、冷铁、阶梯式浇注系统等,可以保证铸件符合顺序凝固,生产出符合船级社标准的挂舵臂铸钢件。 相似文献
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针对大型凹箱形梁的结构特点及焊后变形情况,合理设计坡口形式,制定切实可行的装配焊接工艺,采用CO_2焊及手工电弧焊相结合的方法成功地控制了焊接变形,构件焊接质量满足设计要求。 相似文献
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针对45钢越南桥散索鞍的焊接,在工艺分析的基础上,制定了合理的焊接工艺并得以实施.结果表明:采用CO2焊打底和埋弧焊填充盖面相结合,选择正确的焊接参数、坡口形式和相应的焊前、焊中及焊后热处理等工艺,能够完全满足结构的设计要求. 相似文献
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选取TI公司开发的MSP430F149单片机为控制核心的MIG焊过程控制系统,研究焊接电流、焊接速度、焊接方向&焊枪角度和钢侧坡口角度等对Q890D钢/6061铝合金焊缝成形的影响,并在优化焊接工艺下分析焊接电流和焊接速度对Q890D钢/6061铝合金MIG焊接头界面区组织和接头力学性能的影响。结果表明:Q890D钢/6061铝合金适宜焊接方向为右焊法,适宜的焊枪角度为10°,适宜的钢侧坡口角度为45°,焊丝位置宜处于钢侧坡口中部,适宜的焊接电流和焊接速度分别为105 A和50 cm/min;不同焊接电流和焊接速度的Q890D钢/6061铝合金MIG焊接头的断裂位置都处于界面区,而MIG焊过程中界面区形成的靠近钢侧的(Fe,Cu)2Al5和靠近铝侧的(Fe,Cu)4Al13相的双层金属间化合物层结构有助于改善焊接质量。 相似文献
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T. Branza F. Deschaux-Beaume V. Velay P. Lours 《Journal of Materials Processing Technology》2009,209(2):944-953
The multi-pass weld-repair of heat-resistant cast steels is carried out using an automated shielded metal arc welding (SMAW) process, with various filler materials and pre-heating at 400 °C. Specimens weld-repaired with a filler material more resistant than the heat-resistant cast steel (over-matching) generally crack within the base metal following the tenth filling pass, whereas specimens buttered with a soft alloy prior to welding remain free of cracks.The high temperature strain-controlled fatigue lifetime of material weld-repaired without buttering is lower than that of bulk initial material. This is due to an increase of the stress amplitude as a result of the so-called over-matching. In the case of material welded following a prior buttering, the fatigue lifetime is reduced because of the stress tri-axiality generated in the thin soft layer which prevents its plastic flow. As a consequence, it is concluded that even though buttering prevents cracking efficiently during welding, it is not acceptable as far as fatigue performance, especially lifetime, is concerned. 相似文献
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Naval components fabricated from HY-80 high-strength steels require an expensive preheat during welding to avoid heat-affected
zone (HAZ) cracking. Quenched-and-tempered low-C, high-Ni steels were evaluated as potential alternatives to HY-80 steel castings
with section sizes of 230 to 300 mm thickness. The investigation examined the feasibility of obtaining mechanical properties
equivalent to HY-80 by heat treatment and evaluated weldability. The steel resulted in a crack-free casting, and preliminary
tests suggest that it could be welded without preheating. Optimized heat treatment provided reasonably good yield strength
(517 to 538 MPa) and Charpy impact toughness (63 to 80 J Charpy V-notch (CVN) energy at −73 °C). The former properties were
just below HY-80 casting requirements of 550 MPa. Thus, while this composition might not be a suitable replacement for HY-80,
there are other potential casting applications. These include surface ship shaft struts and rudder inserts that have less
stringent strength and toughness requirements. 相似文献
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毛重170多t的30万t级矿砂船用挂舵臂铸钢件是目前我公司生产的重量最大的船用件,其结构极为复杂,体积庞大,探伤等级要求极高,生产过程具有相当大的难度。结合本公司的实际情况,针对制造过程中容易出现的问题和铸造缺陷,制定了相应的铸造工艺,一次性成功地铸造出了符合客户和船级社要求的产品。 相似文献
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M. Balakrishnan V. Balasubramanian G. Madhusudhan Reddy 《Journal of Materials Engineering and Performance》2013,22(3):806-814
Ballistic performance of armor steel welds is very poor due to the usage of low strength and low hardness austenitic stainless steel fillers, which are traditionally used to avoid hydrogen induced cracking. In the present investigation, an attempt has been made to study the effect of plasma transferred arc hardfaced interlayer thickness on ballistic performance of shielded metal arc welded armor steel weldments. The usefulness of austenitic stainless steel buttering layer on the armor grade quenched and tempered steel base metal was also considered in this study. Joints were fabricated using three different thickness (4, 5.5, and 7 mm) hardfaced middle layer by plasma transferred arc hardfacing process between the top and bottom layers of austenitic stainless steel using shielded metal arc welding process. Sandwiched joint, in addition with the buttering layer served the dual purpose of weld integrity and ballistic immunity due to the high hardness of hardfacing alloy and the energy absorbing capacity of soft backing weld deposits. This paper will provide some insight into the usefulness of austenitic stainless steel buttering layer on the weld integrity and plasma transferred arc hardfacing layer on ballistic performance enhancement of armor steel welds. 相似文献
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通过焊接接头的力学性能试验、金相组织分析以及工程实践证明,采用普通不锈钢E309MoL焊条焊接20渗铝钢管道,只要采用正确的坡口加工方法和合理的焊接工艺,即可获得具有抗高温氧化和耐H2S等介质腐蚀的焊接接头。 相似文献