Application of Quenching and Partitioning (Q&P) Processing to Press Hardening Steel

Press hardening steel (PHS) has been increasingly used for the manufacture of structural automotive parts in recent years. One of the most critical characteristics of PHS is a low residual ductility related to a martensitic microstructure. The present work proposes the application of quenching and partitioning (Q&P) processing to improve the ductility of PHS. Q&P processing was applied to a Si- and Cr-added Q&P-compatible PHS, leading to a press hardened microstructure consisting of a tempered martensite matrix containing carbide-free bainite and retained austenite. The simultaneous addition of Si and Cr was used to increase the retained austenite fraction in the Q&P-compatible PHS. The Q&P processing of the PHS resulted in a high volume fraction of C-enriched retained austenite, and excellent mechanical properties. After a quench at 543 K (270 °C) and a partition treatment at 673 K (400 °C), the PHS microstructure contained a high volume fraction of retained austenite and a total elongation (TE) of 17 pct was achieved. The yield strength (YS) and the tensile strength were 1098 and 1320 MPa, respectively. The considerable improvement of the ductility of the Q&P-compatible PHS should lead to an improved in-service ductility beneficial to the passive safety of vehicle passengers.     

Evaluation of Carbon Partitioning in New Generation of Quench and Partitioning (Q&P) Steels

Quenching and partitioning (Q&P) and a novel combined process of hot straining (HS) and Q&P (HSQ&P) treatments have been applied to a TRIP-assisted steel in a Gleeble®3S50 thermomechanical simulator. The heat treatments involved intercritical annealing at 800 °C and a two-step Q&P heat treatment with a partitioning time of 100 seconds at 400 °C. The “optimum” quench temperature of 318 °C was selected according to the constrained carbon equilibrium (CCE) criterion. The effects of high-temperature deformation (isothermal and non-isothermal) on the carbon enrichment of austenite, carbide formation, and the strain-induced transformation to ferrite (SIT) mechanism were investigated. Carbon partitioning from supersaturated martensite into austenite and carbide precipitation were confirmed by means of atom probe tomography (APT) and scanning transmission electron microscopy (STEM). Austenite carbon enrichment was clearly observed in all specimens, and in the HSQ&P samples, it was significantly greater than in Q&P, suggesting an additional carbon partitioning to austenite from ferrite formed by the deformation-induced austenite-to-ferrite transformation (DIFT) phenomenon. By APT, the carbon accumulation at austenite/martensite interfaces was observed, with higher values for HSQ&P deformed isothermally (≈ 11 at. pct), when compared with non-isothermal HSQ&P (≈ 9.45 at. pct) and Q&P (≈ 7.6 at. pct). Moreover, a local Mn enrichment was observed in a ferrite/austenite interface, indicating ferrite growth under local equilibrium with negligible partitioning (LENP).

     

Overview of Mechanisms Involved During the Quenching and Partitioning Process in Steels

The application of the quenching and partitioning (Q&P) process in steels involves a microstructural evolution that is more complex than just the formation of martensite followed by carbon partitioning from martensite to austenite. Examples of this complexity are the formation of epitaxial ferrite during the first quenching step and the formation of bainite, carbides, and carbon gradients as well as migration of martensite/austenite interfaces during the partitioning step. In this work, recent investigations on the mechanisms controlling microstructural changes during the application of the Q&P process are evaluated, leading to phase-formation based concepts for the design of Q&P steels.     

Quenching and Partitioning (Q&P) Processing of Martensitic Stainless Steels

Austenite was stabilized in the martensitic stainless steel grade AISI 420 by means of quenching and partitioning (Q&P) processing. The effects of quenching temperature on the microstructure and mechanical properties were investigated. The specimens processed at low quench temperatures (regime I) had a microstructure consisting of tempered martensite and retained austenite. At high quench temperatures (regime II), fresh martensite was present too. The highest austenite fraction of about 0.35 was obtained at the quench temperature delineating regimes I and II. The amount of carbon in retained austenite increased as the quench temperature decreased. The carbon level of austenite was, however, much lower than the carbon concentrations expected from full partitioning assumption. This was mainly due to the extensive cementite formation in the partitioning step. Stabilization of austenite by Q&P processing was found not to be purely chemical. Austenite stabilization was also assisted by locking, because of local carbon enrichment, of potential martensite nucleation sites in the austenite/martensite boundaries and in austenite defects. The importance of the latter stabilization mechanism increased at higher martensite fractions. According to the tensile test results, the Q&P processed specimen with the highest austenite fraction was not associated with the best combination of strength and ductility. The mechanical stability of austenite was found to increase with its carbon concentration being the highest at the lowest quench temperature. The thermal stability, on the other hand, was almost inversely proportional to the retained austenite fraction, being low at intermediate quench temperatures where the retained austenite fraction was high.     

Microstructure Evolution and Mechanical Behavior of a CMnSiAl TRIP Steel Subjected to Partial Austenitization Along with Quenching and Partitioning Treatment

The present study investigated the microstructure evolution and mechanical behavior in a low carbon CMnSiAl transformation-induced plasticity (TRIP) steel, which was subjected to a partial austenitization at 1183 K (910 °C) followed by one-step quenching and partitioning (Q&P) treatment at different isothermal holding temperatures of [533 K to 593 K (260 °C to 320 °C)]. This thermal treatment led to the formation of a multi-phase microstructure consisting of ferrite, tempered martensite, bainitic ferrite, fresh martensite, and retained austenite, offering a superior work-hardening behavior compared with the dual-phase microstructure (i.e., ferrite and martensite) formed after partial austenitization followed by water quenching. The carbon enrichment in retained austenite was related to not only the carbon partitioning during the isothermal holding process, but also the carbon enrichment during the partial austenitization and rapid cooling processes, which has broadened our knowledge of carbon partitioning mechanism in conventional Q&P process.     

Toughness Improvement in a Novel Martensitic Stainless Steel Achieved by Quenching–Tempering and Partitioning

In the present work, a novel medium carbon martensitic stainless steel (MCMSS) with an excellent combination of strength, ductility, and impact toughness was designed on the basis of quenching-tempering and partitioning (Q–T&P) technology. Q–T&P is an identical heat treatment with a standard quenching and tempering (Q–T) process but has the same role with quenching and partitioning (Q&P) on microstructure control, i.e., promoting carbon-rich retained austenite via inhibiting carbide precipitation. Results show that, without compromise on strength, the total elongation and room temperature impact toughness, i.e., 9.6 pct and 90 J cm⁻², of the proposed alloy (23Cr13MnSi) increase by 14 and 110 pct, respectively, as compared to those of the commercial AISI 420. The significant improvement of ductility and impact toughness in the proposed alloy is mainly a result of the gradual transformation induced plasticity (TRIP) effects, which are caused by carbon-rich retained austenite with heterogeneous stability and carbide-free martensite formed in the Q–T&P process.

     

Impact of Si on Microstructure and Mechanical Properties of 22MnB5 Hot Stamping Steel Treated by Quenching & Partitioning (Q&P)

Based on 22MnB5 hot stamping steel, three model alloys containing 0.5, 0.8, and 1.5 wt pct Si were produced, heat treated by quenching and partitioning (Q&P), and characterized. Aided by DICTRA calculations, the thermal Q&P cycles were designed to fit into industrial hot stamping by keeping partitioning times ≤ 30 seconds. As expected, Si increased the amount of retained austenite (RA) stabilized after final cooling. However, for the intermediate Si alloy the heat treatment exerted a particularly pronounced influence with an RA content three times as high for the one-step process compared to the two-step process. It appeared that 0.8 wt pct Si sufficed to suppress direct cementite formation from within martensite laths but did not sufficiently stabilize carbon-soaked RA at higher temperatures. Tensile and bending tests showed strongly diverging effects of austenite on ductility. Total elongation improved consistently with increasing RA content independently from its carbon content. In contrast, the bending angle was not impacted by high-carbon RA but deteriorated almost linearly with the amount of low-carbon RA.     

Influence of Ni and Process Parameters in Medium Mn Steels Heat Treated by High Partitioning Temperature Q&P Cycles

In this work, two medium Mn steels (5.8 and 5.7 wt pct Mn) were subjected to a quenching and partitioning (Q&P) treatment employing a partitioning temperature which corresponded to the start of austenite reverse transformation (ART). The influence of a 1.6 wt pct Ni addition in one of the steels and cycle parameters on austenite stability and mechanical properties was also studied. High contents of retained austenite were obtained in the lower quenching temperature (QT) condition, which at the same time resulted in a finer microstructure. The addition of Ni was effective in stabilizing higher contents of austenite. The partitioning of Mn and Ni from martensite into austenite was observed by TEM–EDS. The partitioning behaviour of Mn depended on the QT condition. The lower QT condition facilitated Mn enrichment of austenite laths during partitioning and stabilization of a higher content of austenite. The medium Mn steel containing Ni showed outstanding values of the product of tensile strength (TS) and total elongation (TEL) in the lower QT condition and a higher mechanical stability of the austenite.

     

Enhancement of the Mechanical Properties of a V–Ti–N Microalloyed Steel Treated by a Novel Precipitation-Quenching & Partitioning Process

In this study, a novel precipitation-quenching & partitioning (P-Q&P) process was proposed by combining a proper intermediate holding treatment with the Q&P process, which successfully increased the strength of a V–Ti–N microalloyed steel without sacrificing the plasticity. However, the impact toughness of the P-Q&P samples is lower than that of the Q&P sample. Compared to the Q&P sample, the P-Q&P samples have more retained austenite. In addition, coarser substructures of martensite and bainite were formed in the P-Q&P samples. All the P-Q&P and Q&P samples contain two types of carbonitrides, which are the large-size particles (enriched in Ti) formed or undissolved in austenite and the small-size particles (enriched in V) formed in martensite and bainite. The P-Q&P samples have a smaller size and larger volume fraction of the large-size particles than the Q&P sample. The increase in the strength of the P-Q&P samples is attributed to the precipitation strengthening of the carbonitrides formed in austenite during the intermediate holding treatment. And the maintained elongation is mainly caused by the higher austenite content in the P-Q&P samples. The poor toughness of the P-Q&P samples is mainly resulted from the coarser substructures.

     

On the role of Manganese Partitioning in Metastable Austenite by Quenching and Partitioning Treatment

With the aim to study the role of “frozen” concentration gradient of manganese (Mn) element in stability of retained austenite (RA) with multiple-stage martensite transformation, a series of intercritical annealing (IA) temperatures is conducted before quenching and partitioning (Q&P) treatment. Morphology and distribution of RA are observed by field emission gun scanning electron microscope and electron back-scatter diffraction. The volume fraction (7%–16%) and stability of metastable RA is found to be affected profoundly by IA temperature. Thermodynamic and kinetic analysis are conducted to elucidate the evolution of RA in process of IAQP treatment. The predicted levels of RA are in good accordance with measurements. It is found that the inhomogeneous partitioning of Mn in period of IA, combining with the incomplete partitioning of carbon during Q&P, radically regulated the Q&P microstructure. The incomplete partitioning of carbon in RA, with excess carbon segregation at dislocations and boundaries, lead to partition-less bainite transformation owing to the average carbon content in RA lower than the “T_o” threshold.     

Effect of Retained Austenite on the Fracture Toughness of Quenching and Partitioning (Q&P)-Treated Sheet Steels

Fracture toughness K _IC was measured by double edge-notched tension (DENT) specimens with fatigue precracks on quenching and partitioning (Q&P)-treated high-strength (ultimate tensile strength [UTS] superior to 1200 MPa) sheet steels consisting of 4 to 10 vol pct of retained austenite. Crack extension force, G _IC, evaluated from the measured K _IC, is used to analyze the role of retained austenite in different fracture behavior. Meanwhile, G _IC is deduced by a constructed model based on energy absorption by martensite transformation (MT) behavior of retained austenite in Q&P-treated steels. The tendency of the change of two results is in good agreement. The Q&P-treated steel, quenched at 573 K (300 °C), then partitioned at 573 K (300 °C), holding for 60 seconds, has a fracture toughness of 74.1 MPa·m^1/2, which is 32 pct higher than quenching and tempering steel (55.9 MPa·m^1/2), and 16 pct higher than quenching and austempering (QAT) steel (63.8 MPa·m^1/2). MT is found to occur preferentially at the tips of extension cracks on less stable retained austenite, which further improves the toughness of Q&P steels; on the contrary, the MT that occurs at more stable retained austenite has a detrimental effect on toughness.     

Mechanical Behavior of Carbide-free Medium Carbon Bainitic Steels

The effect of bainitic transformation time on the microstructure and mechanical properties was investigated in a steel containing 0.4 pct C-2.8 pct Mn-1.8 pct Si. The microstructure was characterized using optical and transmission electron microscopy; it consisted of bainitic ferrite, martensite, and retained austenite. The volume fraction of bainite increased from 0.4 for the shortest bainitic transformation time (30 minutes) to 0.9 at the longest time (120 minutes). The above microstructures exhibited an extended elasto-plastic transition leading to very high initial work-hardening rates. The work-hardening behavior was investigated in detail using strain-path reversals to measure the back stresses. These measurements point to a substantial kinematic hardening due to the mechanical contrast between the microstructural constituents. The onset of necking coincided with the saturation of kinematic hardening. Examination of the fracture surfaces indicated that the prior austenite grain boundaries play an important role in the fracture process.     

Effect of alloying elements on the microstructure‐property relationship in thermomechanically processed C‐Mn‐Si TRIP steels

The effect of additions of Nb, Al and Mo to Fe‐C‐Mn‐Si TRIP steel on the final microstructure and mechanical properties after simulated thermomechanical processing (TMP) has been studied. The laboratory simulations of discontinuous cooling during TMP were performed using a hot rolling mill. All samples were characterised using optical microscopy and image analysis. The volume fraction of retained austenite was ascertained using a heat tinting technique and X‐ray diffraction measurements. Room temperature mechanical properties were determined by a tensile test. From this a comprehensive understanding of the structural aspect of the bainite transformation in these types of TRIP steels has been developed. The results have shown that the final microstructures of thermomechanically processed TRIP steels comprise ~ 50 % of polygonal ferrite, 7 ‐12 % of retained austenite, non‐carbide bainitic structure and martensite. All steels exhibited a good combination of ultimate tensile strength and total elongation. The microstructure‐property examination revealed the relationship between the composition of TRIP steels and their mechanical properties. It has been shown that the addition of Mo to the C‐Si‐Mn‐Nb TRIP steel increases the ultimate tensile strength up to 1020 MPa. The stability of the retained austenite of the Nb‐Mo steel was degraded, which led to a decrease in the elongation (24 %). The results have demonstrated that the addition of Al to C‐Si‐Mn‐Nb steel leads to a good combination of strength (~ 940 MPa) and elongation (~ 30 %) due to the formation of refined acicular ferrite and granular bainite structure with ~7 ‐ 8 % of stable retained austenite. Furthermore, it has been found that the addition of Al increases the volume fraction of bainitic ferrite laths. The investigations have shown an interesting result that, in the Nb‐Mo‐Al steel, Al has a more pronounced effect on the microstructure in comparison with Mo. It has been found that the bainitic structure of the Nb‐Mo‐Al steel appears to be more granular than in the Nb‐Mo steel. Moreover, the volume fraction of the retained austenite increased (12 %) with decreasing bainitic ferrite content. The results have demonstrated that this steel has the best mechanical properties (1100 MPa and 28 % elongation). It has been concluded that the combined effect of Nb, Mo, and Al addition on the dispersion of the bainite, martensite and retained austenite in the ferrite matrix and the morphology of these phases is different than effect of Nb, Mo and Al, separately.     

Quenched and Partitioned Microstructures Produced <Emphasis Type="Italic">via</Emphasis> Gleeble Simulations of Hot-Strip Mill Cooling Practices

Previous researchers reported on quenched and partitioned (Q&P) microstructures produced via carbon partitioning from martensite into austenite during isothermal annealing after quenching to develop a partially martensitic initial structure. However, the thermal profile used in previous studies is not well suited to creating Q&P microstructures directly from a hot-strip mill. In this work, the commonly employed Q&P thermal profile (i.e., having an isothermal partitioning step) was modified to evaluate nonisothermal partitioning that might instead occur during cooling of a wound coil. Thus, it was possible to assess the potential for creating Q&P microstructures and properties directly off of the hot mill. Gleeble thermal simulations representative of a hot-strip mill cooling practice were used to create dual-phase, Q&P, transformation-induced plasticity (TRIP), and conventional microstructures by varying the quench/coiling temperatures (CTs) using a 0.19C-1.59Mn-1.63Si (wt pct) steel. Microstructural and mechanical property data indicate that hot rolling might be a viable processing route for high-strength Q&P steels.     

Benefits of Intercritical Annealing in Quenching and Partitioning Steel

Compared to the quenching and partitioning (Q&P) steel produced by full austenization annealing, the Q&P steel produced by the intercritical annealing shows a similar ultimate tensile stress but a larger tensile ductility. This property is attributable to the higher volume fraction and the better mechanical stability of the retained austenite after the intercritical annealing. Moreover, intercritical annealing produces more ferrite and fewer martensite phases in the microstructure, making an additional contribution to a higher work hardening rate and therefore a better tensile ductility.     

Effect of phosphorus on the formation of retained austenite and mechanical properties in Si-containing low-carbon steel sheet

The effect of phosphorus and silicon on the formation of retained austenite has been investigated in a low-carbon steel cold rolled, intercritically annealed, and isothermally held in a temperature range of bainitic transformation followed by air cooling. The steel sheet containing phosphorus after final heat-treatment consisted of ferrite, retained austenite, and bainite or martensite. Phosphorus, especially in the presence of silicon, in steel was useful to assist the formation of retained austenite. Mechanical properties, such as tensile strength, uniform elongation, and the combination of tensile strength/ductility, were improved when phosphorus was increased up to 0.07 pct in 0.5 pct Si steel. This could be attributed to the strain-induced transformation of retained austenite during tensile deformation. Furthermore, two types of retained austenite were observed in P-containing steel. One is larger than about 1 μm in size and usually exists adjacent to bainite; the other one is of submicron size and usually exists in a ferrite matrix. High phosphorus content promotes the formation of stable (small size) austenites which are considered to be stabilized mainly by their small size effect and have a different formation mechanism from the coarser retained austenite in the lower P steels. The retained austenites of submicron size showed mechanical stability even after 10 pct deformation, suggesting that these small austenites have little effect on ductility. The 0.07 pct P-0.5 pct Si-1.5 pct Mn-0.12 pct C steel showed a high strength of 730 MPa and a total elongation of 36 pct.     

In situ X-Ray Diffraction Analysis of Carbon Partitioning During Quenching of Low Carbon Steel

In situ X-ray diffraction investigations of phase transformations during quenching of low carbon steel were performed at the European Synchrotron Radiation Facility (ESRF, Grenoble, France) at beamline ID11. A dynamic stabilization of the retained austenite during cooling below martensite start was identified, resulting in an amount of retained austenite of approximately 4?vol pct. The reason for this dynamic stabilization is a carbon partitioning occurring directly during quenching from martensite (and a small amount of bainite) into retained austenite. A carbon content above 0.5?mass pct was determined in the retained austenite, while the nominal carbon content of the steel was 0.2?mass pct. The martensitic transformation kinetic was compared with the models of Koistinen-Marburger and a modification proposed by Wildau. The analysis revealed that the Koistinen-Marburger equation does not provide reliable kinetic modeling for the described experiments, while the modification of Wildau well describes the transformation kinetic.     

Effect of Interfacial Mn Partitioning on Carbon Partitioning and Interface Migration During the Quenching and Partitioning Process

A so-called QP-LE model, in which interface condition is assumed to be Local Equilibrium (LE), has been proposed to evaluate the effect of interfacial Mn partitioning on interface migration and carbon partitioning during the Quenching and partitioning process (Q&P) of an Fe-0.3C-3.0Mn-1.5Si (wt pct) alloy. The predictions by the QP-LE model are compared with those by the conventional QP-PE model in which interface condition is assumed to be Paraequilibrium (PE). It is found that interfacial partitioning of Mn plays a significant role in carbon partitioning and the martensite/austenite interface migration during the Q&P process.