Continuous ethanol fermentation in a closed‐circulating system using an immobilized cell coupled with PDMS membrane pervaporation

BACKGROUND: A closed‐circulating system for ethanol fermentation was constructed by coupling a cell‐immobilized bed fermentor with pervaporation using a composite PDMS membrane. A continuous fermentation experiment was carried out for about 250 h in the system at 28 °C. RESULTS: The cell density in the immobilized bed was up to 1.76 × 10¹⁰ cells g^?1 gel. The ethanol concentration in the broth was maintained at about 43 g L^?1. The glucose utilization and ethanol productivity were 23.26 g L^?1 h^?1 and 9.6 g L^?1 h^?1, respectively. The total flux and the ethanol flux through the membrane pervaporation unit varied in the range 300–690 g m^?2 h^?1 and 61–190 g m^?2 h^?1, respectively. The average ethanol concentration in the permeate was 23.1% (wt%). The carbon recovery efficiency was 86.8% (wt%), determined by calculating the carbon balance kinetics. The effect of ethanol concentration in the broth on the ethanol productivity was analyzed by modeling product formation kinetics of the system. CONCLUSIONS: Compared with the traditional free cell fermentation system and packed bed fermentation system, the closed‐circulating system has the promising features of higher glucose utilization and ethanol productivity, and cleaner production. Copyright © 2010 Society of Chemical Industry     

Fermentation of cheese whey powder solution to ethanol in a packed‐column bioreactor: effects of feed sugar concentration

BACKGROUND: Cheese whey powder (CWP) is a concentrated source of lactose and other essential nutrients for ethanol fermentation. CWP solution containing different concentrations of total sugar was fermented to ethanol in an up‐flow packed‐column bioreactor (PCBR) at a constant hydraulic residence time (HRT) of 50 h. Total sugar concentration in the feed was varied between 50 and 200 g L^?1 and a pure culture of Kluyveromyces marxianus was used for ethanol fermentation of lactose. Variations of ethanol and sugar concentrations with the height of the column and with the feed sugar concentration were determined. RESULTS: Ethanol concentration increased and total sugar decreased with the column height for all feed sugar contents. The highest effluent ethanol concentration (22.5 g L^?1) and ethanol formation rate were obtained with feed sugar content of 100 g L^?1. Percentage sugar utilization decreased with increasing feed sugar content above 100 g L^?1 yielding lower ethanol contents in the effluent. The highest ethanol yield coefficient (0.52 gE g^?1S) was obtained with a feed sugar content of 50 g L^?1. Biomass concentration also decreased with column height, yielding low ethanol formation in the upper section of the column. CONCLUSION: The packed column bioreactor was found to be effective for ethanol fermentation from CWP solution. The optimum feed sugar content maximizing the effluent ethanol and the specific rate of ethanol formation was found to be 100 g L^?1. High sugar content above 100 g L^?1 resulted in low ethanol productivities due to high maintenance requirements. Copyright © 2008 Society of Chemical Industry     

Production of optically pure L‐valine in fluidized and packed bed reactors with immobilized L‐aminoacylase

A process to obtain L ‐valine has been developed using fluidized and packed bed reactors with L ‐aminoacylase (from hog kidney) immobilized by covalent binding. L ‐Valine production using the immobilized derivative of L ‐aminoacylase in fluidized and packed bed reactors was studied at three different substrate concentrations and two different flow rates. Higher productions were obtained in the packed bed reactor in all cases. The different solubilities of L ‐valine and acetyl‐D ‐valine in ethanol were used to purify L ‐amino acid from the reactor effluents. The amount of added ethanol did not influence the separation yields, although the purity of L ‐valine was strongly affected by this parameter. The last step involved was racemization of the unhydrolyzed acetyl‐D ‐valine, which was then used as substrate in a new reaction cycle. © 1999 Society of Chemical Industry     

Comparative study of nitrification performances of immobilized cell fluidized bed reactor and contact oxidation biofilm reactor in treating high strength ammonia wastewater

BACKGROUND: The immobilized cell fluidized bed reactor and contact oxidation biofilm reactor are two common choices for high strength ammonia wastewater treatment, however, comparative study of the nitrification performance of the two reactors has not been thoroughly studied. The nitrification performance of the two bioreactors when treating strong synthetic ammonia wastewater was investigated and compared. RESULTS: Results demonstrated that the immobilized cell fluidized bed reactor had a shorter acclimation period, and possessed several advantages over the contact oxidation biofilm reactor, in the form of complete oxidation of 150–360 mg L^?1 ammonia wastewater in a shorter time, higher ammonia removal rates (from 9.6 to 4.32 × 10² mgN L^?1 d^?1) over the temperature range 8 to 32 °C, irrespective of organic load. In contrast, a large reduction in ammonia removal was found in the contact oxidation biofilm reactor with chemical oxygen demand (COD) load. The immobilized cell fluidized bed reactor exhibited stable and high rates of nitrification in the long term. CONCLUSION: These facts demonstrated that the immobilized cell fluidized bed reactor is a suitable selection for high strength ammonia wastewater treatment. Copyright © 2007 Society of Chemical Industry     

Continuous ethanol fermentation using immobilized yeast in a fluidized bed reactor

Continuous ethanol fermentation of glucose using fluidized bed technology was studied. Saccharomyces cerevisiae were immobilized and retained on porous microcarriers. Over two-thirds of the total reactor yeast cell mass was immobilized. Ethanol productivity was examined as dilution rate was varied, keeping all other experimental parameters constant. Ethanol yield remained high at an average of 0.36 g ethanol g^?1 glucose (71% of theoretical yield) as the dilution rate was increased stepwise from 0.04 h^?1 to 0.14 h^?1. At a dilution rate of 0.15 h^?1, the ethanol yield steeply declined to 0.22 g ethanol g^?1 glucose (44% of theoretical yield). The low maximum percentage of theoretical yield is primarily due to an extended mean cell residence time, and possibly due to the inhibitory effect of a high dissolved carbon dioxide concentration, enhanced by the probable intermittent levels of low pH in the reactor. Constant ethanol production was possible at a high glucose loading rate of 840 g dm^?3 day^?1 (attained at a dilution rate of 0.14 h^?1). Although the highest average ethanol concentration (97.14 g dm^?3) occurred at the initial dilution rate of 0.04 h^?1, the peak average ethanol production rate (2.87 g (g yeast)^?1 day^?1) was reached at a greater dilution rate of 0.11 ^h-1. Thus, the optimal dilution rate was determined to be between 0.11 h^?1 and 0.14 h^?1. Ethanol inhibition on yeast cells was absent in the reactor at average bulk-liquid ethanol concentrations as high as 97.14 g dm^?3. In addition, zero-order kinetics on ethanol production and glucose utilization was evident.     

Continuous alcohol production from whey permeate using immobilised cell reactor systems

The present paper reports the performance of a bioreactor packed with alginate-entrapped Kluyveromyces marxianus NCYC179 for continuous fermentation of whey permeate to ethanol. A maximum ethanol productivity as 28.21 gl^?1 h^?1 was attained at D=0.42h^?1 and 75% lactose consumption (substrate feed rate in the inflowing medium was 200 g lactose I^?1). However, the higher dilution rates (0.6-1.Oh^?1) resulted in poor productivities and higher substrate washout in the effluent samples. The maximum specific ethanol production (qpi) and maximum specific lactose uptake (qsi) of the immobilised Kluyveromyces marxianus NCYC179 was found to be 3.88g ethanol/g immobilised cell/hx10^?2 and 8.75g lactose consumed/g immobilised cell/hx10^?2 respectively. A bead size of 2.5 mm in diameter and activation period of 24h of alginate beads in lactose solution (10%) prior to their packing in column reactor were found to support the efficient working of the bioreactor. The immobilised cell bioreactor system was operated continuously at a constant dilution rate of 0.15h^?1 and 10% lactose for 562 h without any significant change in the efficiency (varied from 84 to 88% of theoretical) and viability of the entrapped yeast cells (dropped from 84 to 81%).     

Novel two‐in‐one bioreactor greatly improves lactic acid production from xylose by Lactobacillus pentosus

BACKGROUND: Simultaneous xylose isomerization and fermentation was investigated to improve the lactic acid production from xylose by Lactobacillus pentosus in a novel two‐in‐one bioreactor constructed by packing the immobilized xylose isomerase (65 g) in a fixed bed reactor (diameter 56 mm × 66 mm, packing volume 154 mL) with a permeable wall, which was installed inside a conventional fermenter (2 L) and rotated along the axis together with the mechanical stirrer of the fermenter. RESULTS: Xylose (20 g L^?1) was completely consumed within 24 h in the novel bioreactor, compared with 72 h needed for the control without packed enzyme. The maximum cell density (17.5 g L^?1) in the novel bioreactor was twice that in the control and the lactic acid productivity (0.58 g L^?1 h^?1) was 3.8 times higher. Repeated use of the immobilized enzyme showed that the lactic acid productivity and yield obviously dropped after the first batch fermentation but maintained almost unchanged afterwards. CONCLUSION: Simultaneous xylose isomerization and fermentation significantly improved lactic acid production from xylose by Lactobacillus pentosus. The novel bioreactor made it easier to recycle and reuse the immobilized enzyme. © 2012 Society of Chemical Industry     

Optimization of inulinase production by solid‐state fermentation in a packed‐bed bioreactor

BACKGROUND: This work is focused on inulinase production by solid‐sate fermentation (SSF) using sugarcane bagasse, corn steep liquor (CSL), pre‐treated cane molasses, and soybean bran as substrates in a 3‐kg (dry basis) packed‐bed bioreactor. SSF was carried out by the yeast Kluyveromyces marxianus NRRL Y‐7571 and response surface methodology was used to optimize the temperature, air flow rate and initial mass of cells. RESULTS: The optimum inulinase activity (436.7 ± 36.3 U g^?1 dry substrate) was obtained at 24 h at an inlet air temperature of 30 °C, air flow rate 2.2 m³ h^?1 and 22 g of cells for fermentation. Inulinase productivity at these conditions was 18.2 U gds^?1 h^?1. Kinetic evaluation at the optimized conditions showed that the maximum inulinase production was verified at 24 h of fermentation. The carbon dioxide and the metabolic heat generation are directly associated with the consumption of total reducing sugars present in the medium. CONCLUSION: The high productivity achieved in this work shows the technical viability of inulinase production by SSF in a packed‐bed bioreactor. Copyright © 2009 Society of Chemical Industry     

Production of L‐methionine by immobilized pellets of Aspergillus oryzae in a packed bed reactor

Production of L ‐methionine by immobilized pellets of Aspergillus oryzae in a packed bed reactor was investigated. Based on the determination of relative enzymatic activity in the immobilized pellets, the optimum pH and temperature for the resolution reaction were 8.0 and 60 °C, respectively. The effects of substrate concentration on the resolution reaction were also investigated and the kinetic constants (K_m and V_m) of immobilized pellets were found to be 7.99 mmol dm^?3 and 1.38 mmol dm^?3 h^?1, respectively. The maximum substrate concentration for the resolution reaction without inhibition was 0.2 mol dm^?3. The L ‐methionine conversion rate reached 94% and 78% when substrate concentrations were 0.2 and 0.4 mol dm^?3, respectively, at a flow rate of 7.5 cm³ h^?1 using the small‐scale packed bed reactor developed. The half‐life of the L ‐aminoacylase in immobilized pellets was 70 days in continuous operation. All the results obtained in this paper exhibit a practical potential of using immobilized pellets of Aspergillus oryzae in the production of L ‐methionine. © 2002 Society of Chemical Industry     

Biodegradation kinetics of trans‐4‐methyl‐1‐cyclohexane carboxylic acid in continuously stirred tank and immobilized cell bioreactors

BACKGROUND: Naphthenic acids are carboxylic acid compounds of oil sands wastewaters that contribute to aquatic toxicity. Biodegradation kinetics of an individual naphthenic acid compound in two types of continuous‐flow bioreactors were investigated as a means of improving remediation strategies for these compounds. RESULTS: This study evaluates the kinetics of biodegradation of trans‐4‐methy‐1‐cyclohexane carboxylic acid (trans‐4MCHCA) using two bioreactor systems and a microbial culture developed in previous work. Using a feed concentration of 500 mg L^?1 the biodegradation rate of trans‐4MCHCA in the immobilized cell bioreactor was almost two orders of magnitude higher than that in a continuously stirred tank bioreactor. The maximum reaction rates of 230 mg (L d)^?1 at a residence time of 1.6 d (40 h) and 22 000 mg (L d)^?1 at a residence time of 2.6 h were observed in the continuously stirred tank and immobilized cell bioreactors, respectively. In a second immobilized cell system operating with a feed concentration of 250 mg L^?1, a comparable maximum reaction rate (21 800 mg (L d)^?1) was achieved at a residence time of 1.0 h. CONCLUSION: The use of immobilized cell bioreactors can enhance the biodegradation rate of naphthenic acid compounds by two orders of magnitude. Further, biodegradation greatly reduces the toxicity of the effluent wastewater. Copyright © 2009 Society of Chemical Industry     

Multidimensional modeling of a microfibrous entrapped cobalt catalyst Fischer‐Tropsch reactor bed

Thermal management of highly exothermic Fischer‐Tropsch synthesis (FTS) has been a challenging bottleneck limiting the radial dimension of the packed‐bed (PB) reactor tube to 1.5 in. ID. A computational demonstration of a novel microfibrous entrapped cobalt catalyst (MFECC) in mitigating hot spot formation has been evaluated. Specifically, a two‐dimensional (2‐D) model was developed in COMSOL^®, validated with experimental data and subsequently employed to demonstrate scale‐up of the FTS bed from 0.59 to 4 in. ID. Significant hot spot of 102.39 K in PB was reduced to 9.4 K in MFECC bed under gas phase at 528.15 K and 2 MPa. Improvement in heat transfer within the MFECC bed facilitates higher productivities at low space velocities (≥1000 h^?1) corresponding to high CO conversion (≥90%). Additionally, the MFECC reactor provides an eightfold increase in the reactor ID at hot spots ≤ 30 K with CO% conversions ≥ 90%. This model was developed for a typical FTS cobalt‐based catalyst where CO₂ production is negligible. © 2017 American Institute of Chemical Engineers AIChE J, 64: 1723–1731, 2018     

A three‐phase fluidized bed reactor in the combined anaerobic/aerobic treatment of wastewater

Aerobic degradation or polishing is an essential step in the combined anaerobic/aerobic treatment of wastewater. In this study, a type of porous glass beads was used for immobilization of microbial cells in a three‐phase aerobic fluidized bed reactor (AFBR) with an external liquid circulation. The effects of superficial gas and liquid velocities on bed expansion, solid and gas hold‐ups and specific oxygen mass transfer rate, k_La, were investigated. A tracer study showed that the mixing and flow pattern in the 8 dm³ reactor could be simulated by a non‐ideal model of two continuous stirred tank reactors (CSTRs) in series. By treating an effluent from an upflow anaerobic sludge blanket (UASB) digester, the distribution of suspended and immobilized biomass in the reactor as well as the kinetics of COD removal were determined. The specific oxygen mass transfer rate, k_La, at a superficial gas velocity of 0.7 cm s⁻¹ dropped by about 30% from 32 h⁻¹ in tap water to 22 h⁻¹ after a carrier load of 15% (v/v) was added. The measured k_La further dropped by about 20% to 18 h⁻¹ in the wastewater, a typical value of the bubbling fermenters with no stirring. Compared with the aerobic heterotrophs under optimum growth conditions, the microbes in this reactor which was fed with anaerobic effluent plus biomass behaved like oligotrophs and showed slow specific COD removal rates. This might be attributed to the presence of a significant amount of obligate anaerobes and facultative organisms in the aerobic reactor. This was confirmed by a relatively low intrinsic oxygen uptake rate of the microbial population in the reactor, 94 mg O₂ dm⁻³ h⁻¹ or 19 mg O₂g VS⁻¹ h⁻¹. © 1999 Society of Chemical Industry     

Maximizing the production of acetone—butanol in an alginate bead fluidized bed reactor using clostridium acetobutylicum

Low volumetric solvent productivities are one of the characteristics of an acetone-butanol fermentation by C. acetobutylicum. A calcium alginate immobilized continuous culture was used in a novel gas-sparged reactor to strip the solvents from the aqueous phase and reduce their toxicity. A dilution rate of 0.07 h^?1 was found to give maximum solvent productivity at 0.58 g dm^?3 h^?1, although at 0.12 h^?1 the productivity was slightly lower. In order to increase glucose uptake by the culture, feed glucose concentrations were increased over time to attempt to acclimatize the culture. This resulted in a productivity as high as 0.72 g dm^?3 h^?1 although this production rate was found to be unstable.     

2,4,6‐Trichlorophenol and phenol removal in methanogenic and partially‐aerated methanogenic conditions in a fluidized bed bioreactor

A fluidized bed bioreactor (FBBR) was operated for more than 575 days to remove 2,4,6‐trichlorophenol (TCP) and phenol (Phe) from a synthetic toxic wastewater containing 80 mg L^?1 of TCP and 20 mg L^?1 of Phe under two regimes: Methanogenic (M) and Partially‐Aerated Methanogenic (PAM). The mesophilic, laboratory‐scale FBBR consisted of a glass column (3 L capacity) loaded with 1 L of 1 mm diameter granular activated carbon colonized by an anaerobic consortium. Sucrose (1 g COD L^?1) was used as co‐substrate in the two conditions. The hydraulic residence time was kept constant at 1 day. Both conditions showed similar TCP and Phe removal (99.9 + %); nevertheless, in the Methanogenic regime, the accumulation of 4‐chlorophenol (4CP) up to 16 mg L^?1 and phenol up to 4 mg L^?1 was observed, whereas in PAM conditions 4CP and other intermediates were not detected. The specific methanogenic activity of biomass decreased from 1.01 ± 0.14 in M conditions to 0.19 ± 0.06 mmolCH₄ h^?1 gTKN^?1 in PAM conditions whereas the specific oxygen uptake rate increased from 0.039 ± 0.008 in M conditions to 0.054 ± 0.012 mmolO₂ h^?1 gTKN^?1, which suggested the co‐existence of both methanogenic archaea and aerobic bacteria in the undefined consortium. The advantage of the PAM condition over the M regime is that it provides for the thorough removal of less‐substituted chlorophenols produced by the reductive dehalogenation of TCP rather than the removal of the parent compound itself. Copyright © 2005 Society of Chemical Industry     

Numerical and experimental study on spout elevation in spout‐fluidized beds

The effect of elevating the spout on the dynamics of a spout‐fluidized bed, both numerically and experimentally is studied. The experiments were conducted in a pseudo‐two‐dimensional (2‐D) and a cylindrical three dimensional (3‐D) spout‐fluidized bed, where positron emission particle tracking (PEPT) and particle image velocimetry (PIV) were applied to the pseudo‐2‐D bed, and PEPT and electrical capacitance tomography (ECT) to the cylindrical 3‐D bed. A discrete particle model (DPM) was used to perform full 3‐D simulations of the bed dynamics. Several cases were studied, that is, beds with spout heights of 0, 2, and 4 cm. In the pseudo‐2‐D bed, the spout‐fluidization and jet‐in‐fluidized‐bed regime, were considered first, and it was shown that in the spout–fluidization regime, the expected dead zones appear in the annulus near the bottom of the bed as the spout is elevated. However, in the jet‐in‐fluidized‐bed regime, the circulation pattern of the particles is affected, without the development of stagnant zones. The jet‐in‐fluidized‐bed regime was further investigated, and additionally the experimental results obtained with PIV and PEPT were compared with the DPM simulation results. The experimental results obtained with PIV and PEPT agreed mutually very well, and in addition agreed well wtih the DPM results, although the velocities in the annulus region were slightly over predicted. The latter is probably due to the particle‐wall effects that are more dominant in pseudo‐2‐D systems compared with 3‐D systems. In the jet‐in‐fluidized‐bed regime, the background gas velocity is relatively high, producing bubbles in the annulus that interact with the spout channel. In the case of a non elevated spout, this interaction occurs near the bottom of the bed. As the spout is elevated, this interaction is shifted upwards in the bed, which allows the bubbles to remain undisturbed providing the motion of the particles in the annulus near the bottom of the bed. As a result, no dead zones are created and additionally, circulation patterns are vertically stretched. These findings were also obtained for the cylindrical 3‐D bed; although, the effects were less pronounced. In the cylindrical 3‐D bed the PEPT results show that the effect on the bed dynamics starts at h_spout =1 4 cm, which is confirmed by the ECT results. Additionally, ECT measurements were conducted for h_spout =1 6 cm to verify if indeed the effect happens at larger spout heights. The root mean square of the particle volume fraction slightly increased at h_spout =1 2 cm, whereas a larger increase is found at h_spout = 4 and 6 cm, showing that indeed more bubbles are formed. The presented results have not been reported so far and form valuable input information for improving industrial granulators. © 2011 American Institute of Chemical Engineers AIChE J, 58: 2524–2535, 2012     

Continuous biotransformation of pyrogallol to purpurogallin using cross‐linked enzyme crystals of laccase as catalyst in a packed‐bed reactor

Cross‐linked enzyme crystals (CLEC) of laccase were prepared by crystallizing laccase with 75% (NH₄)₂SO₄ and cross‐linking using 1.5% glutaraldehyde. The cross‐linked enzyme crystals were further coated with 1 mmol L^?1 β‐cyclodextrin by lyophilization. The lyophilized enzyme crystals were used as such for the biotransformation of pyrogallol to purpurogallin in a packed‐bed reactor. The maximum conversion (76.28%) was obtained with 3 mmol L^?1 pyrogallol at a residence time of 7.1 s. The maximum productivity (269.03 g L^?1 h^?1) of purpurogallin was obtained with 5 mmol L^?1 pyrogallol at a residence time of 3.5 s. The productivity was found to be 261.14 g L^?1 h^?1 and 251.1 g L^?1 h^?1 when concentrations of 3 mmol L^?1 and 7 mmol L^?1 respectively were used. The reaction rate of purpurogallin synthesis was maximum (2241.94 mg purpurogallin mg^?1 CLEC h^?1) at a residence time of 3.5 s, when 5 mmol L^?1 pyrogallol was used as the substrate. The catalyst to product ratio calculated for the present biotransformation was 1:2241. The CLEC laccase had very high stability in reuse and even after 650 h of continuous use, the enzyme did not lose its activity. Copyright © 2006 Society of Chemical Industry     

The fermentation of mixtures of D‐glucose and D‐xylose by Candida shehatae,Pichia stipitis or Pachysolen tannophilus to produce ethanol

The fermentation of mixtures of D ‐glucose and D ‐xylose by three non‐traditional yeasts: Candida shehatae (ATCC 34887), Pachysolen tannophilus (ATCC 32691) and Pichia stipitis (ATCC 58376) have been studied to determine the optimal strain and initial culture conditions for the efficient production of ethanol. The comparison was made on the basis of maximum specific growth rate (µ_m), biomass productivity, the specific rates of total substrate consumption (q_s) and ethanol production (q_E) and the overall yields of ethanol and xylitol. All the experiments were performed in stirred‐tank batch reactors at a temperature of 30 °C. The initial pH of the culture medium was 4.5. The highest values of µ_m (above 0.5 h^?1) were obtained with P stipitis in cultures containing high concentrations of D ‐xylose. All three yeasts consumed the two monosaccharides in sequence, beginning with D ‐glucose. The values of q_s diminished during the course of each experiment with all of the yeasts. The highest values of the specific rates of total substrate consumption and ethanol production were obtained with C shehatae (for t = 10 h, q_s and q_E were above 5 g g^?1 h^?1 and 2 g g^?1 h^?1, respectively), although the highest overall ethanol yields were fairly similar with all three yeasts, at around 0.4 g g^?1. © 2002 Society of Chemical Industry     

Bio‐oxidation of ferrous ions by Acidithioobacillus ferrooxidans in a monolithic bioreactor

BACKGROUND: The bio‐oxidation of ferrous iron is a potential industrial process in the regeneration of ferric iron and the removal of H₂S in combustible gases. Bio‐oxidation of ferrous iron may be an alternative method of producing ferric sulfate, which is a reagent used for removal of H₂S from biogas, tail gas and in the pulp and paper industry. For practical use of this process, this study evaluated the optimal pH and initial ferric concentration. pH control looks like a key factor as it acts both on growth rate and on solubility of materials in the system. RESULTS: Process variables such as pH and amount of initial ferrous ions on oxidation by A. ferrooxidans and the effects of process variables dilution rate, initial concentrations of ferrous on oxidation of ferrous sulfate in the packed bed bioreactor were investigated. The optimum range of pH for the maximum growth of cells and effective bio‐oxidation of ferrous sulfate varied from 1.4 to 1.8. The maximum bio‐oxidation rate achieved was 0.3 g L^?1 h^?1 in a culture initially containing 19.5 g L^?1 Fe²⁺ in the batch system. A maximum Fe²⁺ oxidation rate of 6.7 g L^?1 h^?1 was achieved at the dilution rate of 2 h^?1, while no obvious precipitate was detected in the bioreactor. All experiments were carried out in shake flasks at 30 °C. CONCLUSION: The monolithic particles investigated in this study were found to be very suitable material for A. ferrooxidans immobilization for ferrous oxidation mainly because of its advantages over other commonly used substrates. In the monolithic bioreactor, the bio‐oxidation rate was 6.7 g L^?1 h^?1 and 7 g L^?1 h^?1 for 3.5 g L^?1 and 6 g L^?1 of initial ferrous concentration, respectively. For higher initial concentrations 16 g L^?1 and 21.3 g L^?1, bio‐oxidation rate were 0.9 g L^?1 h^?1 and 0.55 g L^?1 h^?1, respectively. Copyright © 2008 Society of Chemical Industry     

Nitrification by immobilized cells in a micro‐ecological life support system using packed‐bed bioreactors: an engineering study

The nitrifying component of a micro‐ecological life support system alternative (MELISSA) based on microorganisms and higher plants was studied. The MELISSA system consists of an interconnected loop of bioreactors to allow the recycling of the organic wastes generated in a closed environment. Conversion of ammonia into nitrates in such a system was improved by selection of microorganisms, immobilization techniques, reactor type and operation conditions. An axenic mixed culture of Nitrosomonas europaea and Nitrobacter winogradskyi, immobilized by surface attachment on polystyrene beads, was used for nitrification in packed‐bed reactors at both bench and pilot scale. Hydrodynamics, mass transfer and nitrification capacity of the reactors were analysed. Mixing and mass transfer rate were enhanced by recirculation of the liquid phase and aeration flow‐rate, achieving a liquid flow distribution close to a well‐mixed tank and without oxygen limitation for standard operational conditions of the nitrifying unit. Ammonium conversion ranged from 95 to 100% when the oxygen concentration was maintained above 80% of saturation. The maximum surface removal rates were measured as 1.91 gN‐NH₄⁺ m^?2 day^?1 at pilot scale and 1.77 gN‐NH₄⁺ m^?2 day^?1 at bench scale. Successful scale‐up of a packed‐bed bioreactor has been carried out. Good stability and reproducibility were observed for more than 400 days. Copyright © 2004 Society of Chemical Industry     

D‐arabitol production from lactose by Kluyveromyces lactis at different aerobic conditions

BACKGROUND: The pentitol D‐arabitol has been produced from D‐glucose utilizing osmophilic yeast strains, however, there are remarkably few reports available on the production of D‐arabitol from lactose. Previous studies in the laboratory have shown that the osmophilic yeast Kluyveromyces lactis NBRC 1903 can convert lactose to extracellular D‐arabitol without extracellular accumulation of D‐glucose or D‐galactose. The present study was undertaken to determine the participation of aeration on the D‐arabitol synthesis in K. lactis NBRC 1903. RESULTS: The highest D‐arabitol concentration of 91.7 mmol L^?1 was achieved after 120 h cultivation in medium containing 555 mmol L^?1 of lactose with initial volumetric liquid‐phase mass transfer coefficient of oxygen (k_La)₀ of 85.5 h^?1. The fractional yield of D‐arabitol was affected by not only aeration but also growth phase. The highest fractional yield of D‐arabitol in terms of lactose consumption was 0.255 that was obtained at stationary phase with (k_La)₀ of 85.5 h^?1. CONCLUSION: It was found that oxygen supply is a key factor in the production of D‐arabitol. Patterns of metabolism were classified according to the level of oxygen supply and the growth phase. Copyright © 2010 Society of Chemical Industry