Gentle FUSI NiSi metal gate process for high-k dielectric screening

In this paper, a process flow well suited for screening of novel high-k dielectrics is presented. In vacuo silicon capping of the dielectrics excludes process and handling induced influences especially if hygroscopic materials are investigated. A gentle, low thermal budget process is demonstrated to form metal gate electrodes by turning the silicon capping into a fully silicided nickel silicide. This process enables the investigation of rare earth oxide based high-k dielectrics and specifically their intrinsic material properties using metal oxide semiconductor (MOS) capacitors. We demonstrate the formation of nickel monosilicide electrodes which show smooth interfaces to the lanthanum- and gadolinium-based high-k oxide films. The dielectrics have equivalent oxide thicknesses of EOT = 0.95 nm (lanthanum silicate) and EOT = 0.6 nm (epitaxial gadolinium oxide).     

Investigation of voltage-swing effect and trap generation in high-k gate dielectric of MOS devices by charge-pumping measurement

Charge-pumping (CP) techniques with various rise and fall times and with various voltage swings are used to investigate the energy distribution of interface-trap density and the bulk traps. The charge pumped per cycle (Q_cp) as a function of frequency was applied to detect the spatial profile of border traps near the high-k gate dielectric/Si interface and to observe the phenomena of trap migration in the high-k dielectric bulk during constant voltage stress (CVS) sequence. Combining these two techniques, a novel CP technique, which takes into consideration the carrier tunneling, is developed to measure the energy and depth profiles of the border trap in the high-k bulk of MOS devices.     

Titanium-aluminum oxynitride (TAON) as high-k gate dielectric for sub-32 nm CMOS technology

High-k insulators for the next generation (sub-32 nm CMOS (complementary metal-oxide-semiconductor) technology), such as titanium-aluminum oxynitride (TAON) and titanium-aluminum oxide (TAO), have been obtained by Ti/Al e-beam evaporation, with additional electron cyclotron resonance (ECR) plasma oxynitridation and oxidation on Si substrates, respectively. Physical thickness values between 5.7 and 6.3 nm were determined by ellipsometry. These films were used as gate insulators in MOS capacitors fabricated with Al electrodes, and they were used to obtain capacitance-voltage (C-V) measurements. A relative dielectric constant of 3.9 was adopted to extract the equivalent oxide thickness (EOT) of films from C-V curves under strong accumulation condition, resulting in values between 1.5 and 1.1 nm, and effective charge densities of about 10¹¹ cm⁻². Because of these results, nMOSFETs with Al gate electrode and TAON gate dielectric were fabricated and characterized by current-voltage (I-V) curves. From these nMOSFETs electrical characteristics, a sub-threshold slope of 80 mV/dec and an EOT of 0.87 nm were obtained. These results indicate that the obtained TAON film is a suitable gate insulator for the next generation (MOS) devices.     

MOCVD fluorine free WSix metal gate electrode on high-k dielectric for NMOS technology

We report material and electrical properties of tungsten silicide metal gate deposited on 12 in. wafers by chemical vapor deposition (CVD) using a fluorine free organo-metallic (MO) precursor. We show that this MOCVD WSi_x thin film deposited on a high-k dielectric (HfSiO:N) shows a N+ like behavior (i.e. metal workfunction progressing toward silicon conduction band). We obtained a high-k/WSi_x/polysilicon “gate first” stack (i.e. high thermal budget) providing stable equivalent oxide thickness (EOT) of ∼1.2 nm, and a reduction of two decades in leakage current as compared to SiO₂/polysilicon standard stack. Additionally, we obtained a metal gate with an equivalent workfunction (EWF) value of ∼4.4 eV which matches with the +0.2 eV above Si midgap criterion for NMOS in ultra-thin body devices.     

CHC degradation of strained devices based on SiON and high-k gate dielectric materials

A comparison between the Channel Hot-Carrier (CHC) degradation on strained pMOSFETs with SiGe source/drain (S/D) based on different gate dielectric materials, as SiON or HfSiON, has been done. The influence of the device channel orientation, channel length and temperature on the CHC damage has been studied.     

Performance of current mirror with high-k gate dielectrics

This work compares the performance of the basic current mirror topology by using two different materials for gate dielectrics, the conventional SiON and an Hf-based high-k dielectrics. The impact of gate leakage and of channel length modulation on the basic current mirror operation is described. It is shown that in the case of SiON gate dielectrics with an equivalent oxide thickness (EOT) of 1.4 nm, it is not possible to find a value for the channel length which allows a good trade-off to be obtained while minimizing the gate leakage and reducing the channel length modulation. On the other hand, the study demonstrates that in the case of HfSiON gate dielectrics with similar EOT, appropriate L values can be found obtaining very high output impedance current sources with reduced power consumption owing to low leakage and most of all with better parameter predictability.     

Comparison of La-based high-k dielectrics: HfLaSiON and HfLaON

For the first time, we present a comparative study on HfLaSiON and HfLaON gate dielectric with an equivalent oxide thickness (EOT) of 0.8 nm (T_inv = 1.2 nm). A detailed DC analysis of I_on vs. I_off shows HfLaON performs somewhat better than HfLaSiON. However, positive bias temperature instability (PBTI) lifetime of HfLaSiON is higher than HfLaON by about 2 orders of magnitude. On the other hand, hot carrier stress lifetime for HfLaSiON was similar to that of HfLaON. From the activation energy and U-trap, we found that the cause of different threshold voltage (V_T) shifts under PBT stress and detrapping was originated from stable electron traps induced by different charge trapping rates.     

A nanoanalytical investigation of elemental distributions in high-k dielectric gate stacks on silicon

Two high-k gate stacks with the structure Si/SiO₂/HfO₂/TiN/poly-Si are characterised using nanoanalytical electron microscopy. The effect of two key changes to the processing steps during the fabrication of the stacks is investigated. Electron energy-loss spectroscopy is used to show that the TiN layer has a very similar composition whether it is deposited by PVD or ALD. Spectrum imaging in the electron microscope was used to profile the distribution of elements across the layers in the stack. It was found that when the anneal after HfO₂ deposition is carried out in a NH₃ atmosphere instead of an O₂ atmosphere, there is diffusion of N into the SiO₂ and HfO₂ layers. There is also significant intermixing of the layers at the interfaces for both wafers.     

A low gate leakage current and small equivalent oxide thickness MOSFET with Ti/HfO2 high-k gate dielectric

Annealing effects on electrical characteristics and reliability of MOS device with HfO₂ or Ti/HfO₂ high-k dielectric are studied in this work. For the sample with Ti/HfO₂ higher-k dielectric after a post-metallization annealing (PMA) at 600 °C, its equivalent oxide thickness value is 7.6 Å and the leakage density is about 4.5 × 10⁻² A/cm². As the PMA is above 700 °C, the electrical characteristics of MOS device would be severely degraded.     

Electronic structures of high-k transition metal silicates: first-principles calculations

The energy band gaps and total density of states of different transitional metal (Sc, Zr) silicates have been studied using density functional theory and local density approximation. The problem of a decreasing band gap in Zr silicate predicts the band offset reduction from the introduction of 4d state below the conduction band edge. While, in case of Sc silicate, there is no such decrease in the band gap and it becomes more suitable for the device performances.     

Effect of thin Si insertion at metal gate/high-k interface on electrical characteristics of MOS device with La2O3

The effect of a thin Si layer insertion at W/La₂O₃ interface on the electrical characteristics of MOS capacitors and transistors is investigated. A suppression in the EOT increase can be obtained with Si insertion, indicating the inhibition of diffusion of oxygen atoms into La₂O₃ layer by forming an amorphous La-silicate layer at the W/La₂O₃ interface. In addition, positive shifts in V_fb and V_th caused by Si insertion implies the formation of amorphous La-silicate layer at the top of La₂O₃ dielectrics reduces the positive fixed charges induced by the metal electrode. Consequently, a large improvement in mobility has been confirmed for both at peak value and at high E_eff of 1 MV/cm with Si inserted nFETs. Although a degradation trend on EOT scaling has been observed, the insertion of thin Si layer is effective in pushing the scaling limit.     

High-quality high-k HfON formed with plasma jet assisted PVD process and application as tunnel dielectric for flash memories

We demonstrate low-trap-density HfON film made by the molecular-atomic deposition (MAD) technique, which is an Ar/N₂ plasma jet assisted physical vapor deposition process. This high-k HfON can be deposited on top of the nearly trap-free MAD-Si₃N₄ to form a single-side crested tunnel barrier. The Al/(HfON-Si₃N₄)/Si capacitor structure with HfON/Si₃N₄ stack as the tunnel barrier demonstrates steeper I-V slope than that of a single layer SiO₂ with the same EOT, and is readily applicable to improve the programming speed and data retention of flash memories.     

Evaluation of HfAlO high-k materials for control dielectric applications in non-volatile memories

In this paper, we evaluate the potentiality of hafnium aluminium oxide (HfAlO) high-k materials for control dielectric application in non-volatile memories. We analyze the electrical properties (conduction and parasitic trapping) of HfAlO single layers and SiO₂/HfAlO/SiO₂ triple layer stacks as a function of the HfAlO thickness and Hf:Al ratio. A particular attention is given to the electrical behaviour of the samples at high temperature, up to 250 °C. Experimental results obtained on silicon nanocrystal memories demonstrate the high advantage of HfAlO based control dielectrics on the memory performances for Fowler-Nordheim operation. Then an analytical model is presented, to simulate the program erase characteristics in the transient regime and at saturation, depending on the high-k control dielectric properties. A very good agreement is obtained between the experimental data and the simulation results.     

Microstructure and stress in high-k Hf-Y-O thin films

We investigated the microstructure and the stress of high-k Hf-Y-O thin films deposited by atomic layer deposition (ALD). These hafnium oxide based films with a thickness of 5-60 nm stabilized in crystal structure with yttrium oxide by alternating the Hf- or Y-containing metal precursor during deposition. The microstructure was investigated by XRD and TEM in dependence of substrate and deposition temperature. The film stress was monitored during thermal cycles up to 500 °C using the substrate curvature method on (1 0 0)-Si wafer material with or without 10 nm TiN bottom electrode as well as on fused silica. It was observed that crystallinity and phases are depending on deposition temperature and film thickness. During thermal treatment the films crystallize depending on deposition temperature, yttrium content and substrate material at different temperatures. Crystallization of the films depends strongly on yttrium content. The highest reduction of 720 MPa was observed for films deposited with a Hf:Y cycle ratio of 10:1 where 6.2% of all metal atoms are replaced by yttrium. These Hf-Y-O films also show the highest k-value of 29 and have the smallest thermal expansion coefficient mismatch to TiN electrodes. Therefore we conclude that Hf-Y-O films are candidates for application in next generations of microelectronic MIM-capacitor devices or metal gate transistor technology.     

Annealing effect on physical and electrical characteristics of thin HfO2, HfSixOy and HfOyNz films on Si

We report the effect of annealing on electrical and physical characteristics of HfO₂, HfSi_xO_y and HfO_yN_z gate oxide films on Si. Having the largest thickness change of 0.3 nm after post deposition annealing (PDA), HfO_yN_z shows the lowest leakage current. It was found for both as-grown and annealed structures that Poole-Frenkel conduction is dominant at low field while Fowler-Nordheim tunneling in high field. Spectroscopic ellipsometry measurement revealed that the PDA process decreases the bandgap of the dielectric layers. We found that a decreasing of peak intensity in the middle HfO_yN_z layer as measured by Tof-SIMS may suggest the movement of N toward the interface region between the HfO_yN_z layer and the Si substrate during the annealing process.     

The correlation of the electrical properties with electron irradiation and constant voltage stress for MIS devices based on high-k double layer (HfTiSiO:N and HfTiO:N) dielectrics

This paper describes the influence of e-beam irradiation and constant voltage stress on the electrical characteristics of metal-insulator-semiconductor structures, with double layer high-k dielectric stacks containing HfTiSiO:N and HfTiO:N ultra-thin (1 and 2 nm) films. The changes in the electrical properties were caused by charge trapping phenomena which is similar for e-beam irradiation and voltage stress cases. The current flow mechanism was analyzed on the basis of pre-breakdown, soft-breakdown and post-breakdown current-voltage (J-V) experiments. Based on α-V analysis (α=d[ln(J)]/d[ln(V)]) of the J-V characteristics, a non-ideal Schottky diode-like current mechanism with different parameters in various ranges of J-V characteristics is established, which limits the current flow in these structures independent of irradiation dose or magnitude of applied voltage during stress.     

Interface state densities, low frequency noise and electron mobility in surface channel In0.53Ga0.47As n-MOSFETs with a ZrO2 gate dielectric

This paper reports on an investigation of interface state densities, low frequency noise and electron mobility in surface channel In_0.53Ga_0.47As n-MOSFETs with a ZrO₂ gate dielectric. Interface state density values of D_it ∼ 5 × 10¹² cm⁻² eV⁻¹ were extracted using sub-threshold slope analysis and charge pumping technique. The same order of magnitude of trap density was found from low frequency noise measurements. A peak effective electron mobility of 1200 cm²/Vs has been achieved. For these surface channel In_0.53Ga_0.47As n-MOSFETs, it was found that η parameter, an empirical parameter used to calculate the effective electric field, was ∼0.55, and is to be comparable to the standard value found in Si device.     

“Smart” TDDB algorithm for investigating degradation in high-κ gate dielectric stacks under constant voltage stress

A new “smart” algorithm with adaptive testing is developed for automatically monitoring gate dielectric degradation during CVS using SILC. In this approach, stress current is monitored with a sampling rate as fast as ∼2 ms/point while SILC data are collected based on stress current changes and/or time intervals. This automated test was applied to study degradation of nMOS transistors with TiN/HfO₂ gate stacks where changes in the SILC data correlate directly with transitions in the stress current. From this SILC data, the differential resistance can be extracted and used to monitor conductivity throughout the degradation phase until breakdown.     

Drain current enhancement and negligible current collapse in GaN MOSFETs with atomic-layer-deposited HfO2 as a gate dielectric

Accumulation-type GaN metal-oxide-semiconductor field-effect-transistors (MOSFET’s) with atomic-layer-deposited HfO₂ gate dielectrics have been fabricated; a 4 μm gate-length device with a gate dielectric of 14.8 nm in thickness (an equivalent SiO₂ thickness of 3.8 nm) gave a drain current of 230 mA/mm and a broad maximum transconductance of 31 mS/mm. Owing to a low interfacial density of states (D_it) at the HfO₂/GaN interface, more than two third of the drain currents come from accumulation, in contrast to those of Schottky-gate GaN devices. The device also showed negligible current collapse in a wide range of bias voltages, again due to the low D_it, which effectively passivate the surface states located in the gate-drain access region. Moreover, the device demonstrated a larger forward gate bias of +6 V with a much lower gate leakage current.     

AlGaN/GaN self-aligned MODFET with metal oxide gate for millimeter wave application

As promising candidates for future microwave power devices, GaN-based high-electron mobility transistors (HEMTs) have attracted much research interest. An investigation of the operation of AlGaN/GaN n type self-aligned MOSFET with modulation doped GaN channels is presented. Liquid phase deposited (LPD) SiO₂ is used as the insulating material. An analytical model based on modified charge control equations is developed. The investigated critical parameters of the proposed device are the maximum drain current (I_Dmax), the threshold voltage (V_th), the peak DC trans-conductance (g_m), break down voltage (V_br) and unity current gain cut-off frequency (f_T). The typical DC characteristics for a gate length of 1 μm with 100 μm gate width are following: I_max=800 mA/mm, V_break-down=50 V, g_{m_extrinsic}=200 mS/mm, V_pinchoff=−10 V. The analysis and simulation results on the transport characteristics of the MOS gate MODFET structure is compared with the previously measured experimental data. The calculated values of f_T (20-130 GHz) suggest that the operation of the proposed device effectively, has sufficiently high current gain cutoff frequencies over a wide range of drain voltage, which is essential for high-power performance at microwave frequencies. The proposed device offers lower on-state resistance. The results so obtained are in close agreement with the experimental data.