Syngas conversion using RhVO4 and Rh2MnO4 catalysts: Regeneration and redispersion of Rh metal by calcination and reduction treatments

The hydrogenation of CO over mixed oxides (RhVO₄, Rh₂MnO₄) supported on SiO₂ has been studied after H₂ reduction at 300°C and at 500°C, and the results compared with those of unpromoted Rh/SiO₂ catalysts. Rh was more highly dispersed (40 Å) after the decomposition of RhVO₄ by the H₂ reduction than those of Rh₂MnO₄/SiO₂ and unpromoted Rh/SiO₂ catalysts. The activity and the selectivity to C₂ oxygenates of the mixed-oxide catalysts after the H₂ reduction were higher than those of the unpromoted Rh/SiO₂ catalysts, but the activity of the RhVO₄/SiO₂ catalyst increased more dramatically after the decomposition by the H₂ reduction at 300°C, and hence the yield of C₂ oxygenates increased. These results suggest that a strong metal–oxide interaction (SMOI) was induced by the decomposition of the mixed oxides after the H₂ reduction. The catalytic activity and selectivity were reproduced repeatedly by the calcination and reduction treatments of the spent (used) catalyst because of the regeneration of RhVO₄ and redispersion of Rh metal.     

Strong rhodium–niobia interaction in Rh/Nb2O5, Nb2O5–Rh/SiO2 and RhNbO4/SiO2 catalysts: Application to selective CO oxidation and CO hydrogenation

The extent of Rh–niobia interaction in niobia-supported Rh (Rh/Nb₂O₅), niobia-promoted Rh/SiO₂ (Nb₂O₅–Rh/SiO₂) and RhNbO₄/SiO₂ catalyst after H₂ reduction has been investigated by H₂ and CO chemisorption measurements. These catalysts have been applied to selective CO oxidation in H₂ (CO+H₂+O₂) and CO hydrogenation (CO+H₂), and the results are compared with those of unpromoted Rh/SiO₂ catalysts. It has been found that niobia (NbO_x) increases the activity and selectivity for both the reactions.     

CO hydrogenation over a RhVO4/SiO2 catalyst after H2 reduction

The hydrogenation of CO over a RhVO₄/SiO₂ catalyst has been investigated after H₂ reduction at 773 K. A strong metal–oxide interaction (SMOI) induced by the decomposition of RhVO₄ in H₂ enhanced not only the selectivity to C₂ oxygenates but also the CO conversion drastically, compared with an unpromoted Rh/SiO₂ catalyst. The selectivity of the RhVO₄/SiO₂ catalyst was similar to those of conventional V₂O₅‐promoted Rh/SiO₂ catalysts (V₂O₅–Rh/SiO₂), but the CO dissociation activity (and TOF) was much higher than for V₂O₅–Rh/SiO₂, and hence the yield of C₂ oxygenates was increased. This revised version was published online in July 2006 with corrections to the Cover Date.     

Hydrogenation of CO2 over sprayed Ru/TiO2 fine particles and strong metal–support interaction

Ru/TiO₂ catalysts were prepared by spray reaction (SPR) and conventional impregnation (IMP) methods. The catalytic activities of SPR fine particles were much higher than those of IMP catalysts for CO₂ hydrogenation. A high temperature reduction greatly promoted the activity of SPR catalyst. A model of surface structure was proposed which exhibits the enhancement of decoration and the formation of more boundaries over spr-Ru/TiO₂. The high activity of SPR catalyst is attributed to the occurrence of new active sites at the metal–support perimeters and not any SMSI phenomenon. EXAFS reveals that the Ru atom was interacting with TiO₂ by oxygen atom so strongly on the SPR catalysts that a part of the Ru atoms, located near the internal interface between Ru particles and TiO₂ support, existed as Ruⁿ⁺ (n<4) cations even if SPR catalyst was subjected to a high temperature reduction. These Ruⁿ⁺ cations are responsible for the inhibition of SMSI formation over SPR catalysts.     

Evidence of strong metal–oxide interactions in promoted Rh/SiO2 on CO hydrogenation: Analysis at the site level using SSITKA

It has been suggested that the behavior of Group VIII metal catalysts supported on transition metal oxides can be significantly affected by pretreatment conditions due to strong metal–oxide interactions (SMOI). However, the origins for the SMOI effect are still in debate. In this research, SMOI of Rh and vanadium oxide (as a promoter) supported on SiO₂ were studied at the site level for the first time, which provides an insight into the modification of surface properties after high temperature reduction. H₂ chemisorption, Fischer–Tropsch synthesis (FTS), and SSITKA (steady-state isotopic transient kinetic analysis) were used to probe the SMOI effects. The catalytic properties of the catalysts for CO hydrogenation were investigated using a differential fixed bed reactor at 230 °C and 1.8 atm, while for SSITKA, a reaction temperature of 280 °C and an excess of H₂ was used to maximize methane production. The addition of V to Rh/SiO₂ suppresses H₂ chemisorption, and high reduction temperature further decreases H₂ chemisorption on Rh/V/SiO₂ but has little effect on Rh/SiO₂. As reduction temperature increases, the activity for CO hydrogenation on Rh/SiO₂ remains essentially unchanged, but the activity of Rh/V/SiO₂ decreases significantly. SSITKA shows that the concentration of surface reaction intermediates decreases on Rh/V/SiO₂ as the reduction temperature increases, but the activities of the reaction sites increase. The results suggest that Rh being covered by VO_x species is probably the main reason for the decreased overall activity induced by high reduction temperature, but more active sites appear to be formed probably at the Rh–VO_x interface.     

Photocatalytic conversion of CH4 and CO2 to oxygenated compounds over Cu/CdS–TiO2/SiO2 catalyst

Coupled semiconductor (CS) Cu/CdS–TiO₂/SiO₂ photocatalyst was prepared using a mutli-step impregnation method. Its optical property was characterized by UV–vis spectra. BET, XRD, Raman and IR were used to study the structure of the photocatalyst. Fine CdS was found dispersed over the surface of anatase TiO₂/SiO₂ substrate. Chemisorption and IR analysis showed methane absorbed in the molecular state interacted weakly with the surface of catalyst, and the interaction of CO₂ with CS produced various forms of absorbed CO₂ species that were primarily present in the form of formate, bidentate and linear absorption species. Photocatalytic direct conversion of CH₄ and CO₂ was performed under the operation conditions: 373 K, 1:1 of CO₂/CH₄, 1 atm, space velocity of 200 h⁻¹ and UV intensity of 20.0 mW/cm². The conversion was 1.47% for CH₄ and 0.74% for CO₂ with a selectivity of acetone up to 92.3%. The reaction mechanisms were proposed based on the experimental observations.     

On the nature of catalyst promotion by manganese in CO hydrogenation to oxygenates over RhMn/NaY

CO hydrogenation over Mn promoted Rh/NaY catalysts was studied at 10 bar and 250°C. Significant selectivity to oxygenates, mainly ethanol and ethyl acetate, was obtained after neutralizing the protons that are formed during reduction of Rh ions. Layered bed experiments show that protons act as sites catalyzing secondary reactions. Protons also convert Mn(OH)₂ to Mn²⁺ ions; the catalysts with highest selectivity to oxygenates contain MnO particles and Rh clusters. The results suggest chemical interaction of adsorbates on Rh_n clusters with those on MnO.     

Methanol synthesis from CO2-rich syngas over a ZrO2 doped CuZnO catalyst

ZrO₂-doped CuZnO catalyst prepared by successive-precipitation method was investigated by ICP-AES, BET, TEM, XRD, EXAFS, H₂-TPR and CO/CO₂ hydrogenation. The active phase of copper in CuZnO catalyst prepared by co-precipitation method was well-crystallized. The presence of ZrO₂ led to a high copper dispersion, which was distinctive from CuZnO. Though the activity for carbon monoxide hydrogenation was little lower than that of CuZnO catalyst, ZrO₂-doped CuZnO catalyst showed much higher activity and selectivity towards methanol synthesis from carbon dioxide hydrogenation. Moreover, ZrO₂-doped CuZnO catalyst showed high performance for methanol synthesis from CO₂-rich syngas.     

Na-Fe_3O_4/ZSM-5催化剂上CO_2加氢反应汽油烃产物的组成调控

CO_2加氢直接合成汽油不仅有利于CO_2减排,还可减轻人们对化石能源的依赖。汽油馏分烃产物组成是决定汽油燃料品质的重要因素,其调控是该过程具有挑战性的研究热点。研究NaFe_3O_4/ZSM-5催化剂中分子筛的金属(La,Ga,Zn,Cu,Co)改性对CO_2加氢产物中汽油馏分烃组成的影响,结果表明,与其他金属相比,Cu改性ZSM-5分子筛组分可在保持较高汽油收率前提下,明显提高汽油产物中异构烷烃选择性。优化改性分子筛中Cu质量分数8%时,汽油馏分烃产物中异构烷烃含量最高。当Na-Fe_3O_4和Cu-ZSM-5采用分层填装方式时,汽油馏分烃产物中异构烷烃含量达50.5%,组成调控后富含异构烷烃汽油产品更符合汽油品质升级趋势需求。     

分子筛在双功能催化剂中催化CO/CO2加氢研究进展

双功能催化剂可将CO/CO_2加氢直接合成低碳烯烃、芳烃和汽油等,具有工艺流程短、能耗低的优势。双功能催化剂由金属氧化物和分子筛两部分组成,分子筛特定的腔体结构、酸性质及与金属氧化物的结合方式等均可显著影响其催化性能。该文综述了近年来分子筛在双功能催化剂中用于CO/CO_2加氢反应的研究进展,简述了分子筛的类型、酸性质、形貌及颗粒尺寸、金属改性、分子筛与金属氧化物的结合方式等对双功能催化剂催化性能的影响规律,展望了双功能催化剂中分子筛的发展趋势。     

助剂对碳四馏分选择性加氢Pd/Al2O3催化剂性能的影响

以Al₂O₃为载体,Pd为活性组分,Ag和Li为助剂,制备碳四馏分选择性加氢脱除丁二烯催化剂,并对催化剂进行XPS、TPR和TPD表征。结果表明,加入助剂Ag使Pd的电子云密度升高,而加入助剂Li使催化剂表面酸中心数量减少。催化剂评价结果表明,加入助剂Ag和Li后,催化剂的1-丁烯双键异构活性降低,加氢选择性提高。     

The promoter function of molybdenum in Rh/Mo/SiO2 catalysts for CO hydrogenation

A series of Rh/Mo/SiO₂ catalysts with fixed Rh and different Mo contents were studied by FT-IR, chemisorption and CO hydrogenation. The FT-IR results at room temperature under CO atmosphere indicate that the addition of Mo to Rh/SiO₂ suppresses the linear and bridged CO species and promotes the twin CO species, which is consistent with the chemisorption results. It is suggested that the Mo promoter works via stabilization of Rh^1– ions and the coverage of Rh sites. The molybdenum promotes the formation of oxygenates and shifts the selectivity from hydrocarbons to oxygenates.     

Role of promoters on Rh/SiO2 in CO hydrogenation: A comparison using DRIFTS

La, V, Zn, Cu, Fe, Li and Ag promoted Rh/SiO₂ catalysts were investigated for the synthesis of ethanol during CO hydrogenation at 230 °C and 1.8 atm. As is well known, the activity and selectivity depend heavily on the choice of promoter. Diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS) was used to probe the effects of La, V, Zn and Cu on CO adsorption and hydrogenation. From the IR study, it was found that the behavior of CO adsorbed on the differently promoted catalysts was very different. While La enhanced total CO adsorption, the addition of V, Zn and Cu suppressed CO adsorption to different extents. The doubly promoted Rh-La/V/SiO₂ showed only moderate CO adsorption. Results from DRIFTS suggest that the higher catalytic activity (compared to the non-promoted catalyst) observed for the La singly promoted Rh/SiO₂ catalyst may primarily be caused by an increase in the concentration of the adsorbed CO species in the presence of H₂, possibly due to the formation of new active sites at the LaO_x-Rh interface. The higher catalytic activity of the V singly promoted Rh/SiO₂ catalyst could be ascribed to an increased desorption rate/reactivity of the adsorbed CO species. The La and V doubly promoted catalyst showed both new adsorbed CO species and increased desorption rate/reactivity of the adsorbed species during CO hydrogenation due to a synergistic promoting effect of La and V. The addition of Zn or Cu promoters significantly reduced the desorption rate/reactivity of the adsorbed CO species on Rh/SiO₂, leading apparently to the much reduced activities for CO hydrogenation observed.     

Combined CO/CH4 oxidation tests over Pd/Co3O4 monolithic catalyst: Effects of high reaction temperature and SO2 exposure on the deactivation process

CO and CH₄ combined oxidation tests were performed over a Pd (70 g/ft³)/Co₃O₄ monolithic catalyst in conditions of GHSV = 100,000 h⁻¹ and feed composition close to that of emission from bi-fuel vehicles. The effect of SO₂ (5 ppm) on CO and CH₄ oxidation activity under lean condition (λ = 2) was investigated. The presence of sulphur strongly deactivated the catalyst towards methane oxidation, while the poisoning effect was less drastic in the oxidation of CO. Saturation of the Pd/Co₃O₄ catalytic sites via chemisorbed SO₃ and/or sulphates occurred upon exposure to SO₂. A treatment of regeneration to remove sulphate species was attempted by performing a heating/cooling cycle up to 900 °C in oxidizing atmosphere. Decomposition of PdO and Co₃O₄ phases at high temperature, above 750 °C, was observed. Moreover, sintering of Pd⁰ and PdO particles along with of CoO crystallites takes place.     

Co/SiO2 catalysts prepared from Co2(CO)8 for CO hydrogenation into alcohols and hydrocarbons: characterization by magnetic methods and temperature-programmed hydrogenation

The hydrogenation of carbon monoxide over Co/SiO₂ catalysts obtained by reduction of precursors prepared by the reaction of dicobaltoctacarbonyl with silica gives rise to a mixture of alcohols and hydrocarbons. The chain growth probability for hydrocarbon synthesis is similar to that observed over conventional catalysts prepared by the ammonia method (=0.74) with a comparable metal dispersion (metal particle size 4 nm). Alcohol formation yields a smaller chain growth probability (=0.42). Magnetic measurements have shown that in the latter catalyst, small cobalt clusters (1 nm) are likely to be present together with the cobalt particles (4 nm), this observation reconciles apparently conflicting results from the literature. It has been speculated that alcohol formation might be related to the presence of these clusters according to a concerted mechanism. Furthermore, the observation of large amounts of acetates by temperature-programmed hydrogenation, not detected in hydrocarbon selective catalysts, suggests that they may play a role in ethanol synthesis.     

Influence of alkali metal (Li and Cs) addition to Mo2N catalyst for CO hydrogenation to hydrocarbons and oxygenates

The aim of this work is to understand the catalytic behaviour of Li and Cs promoted Mo₂N for CO hydrogenation to hydrocarbons and oxygenates at the reaction conditions 275–325 °C, 7 MPa, and 30 000 h^?1 GHSV. Molybdenum nitrides were synthesized via temperature programmed treatment of ammonium heptamolybdate (AHM) and alkali metal (AM) precursors under continuous gaseous ammonia flow. Unpromoted Mo₂N and AM‐Mo₂N catalysts were characterized using BET‐pore size, X‐ray diffraction, TPD‐mass of CO, HR‐TEM, and XPS techniques. Nominal loadings of 1, 5, and 10 wt% of Li and Cs were selected for these studies. At a 10 % CO conversion level, the total oxygenate selectivity of 28, 11, and 6.5 % was observed on 5Cs‐Mo₂N, 5Li‐Mo₂N, and unpromoted Mo₂N, respectively. The decreased oxygenate selectivity for unpromoted Mo₂N was mainly associated with CO dissociative hydrogenation on Mo^δ+ sites. On the other hand, improved molecular CO insertion into ?C_xH_y intermediate accelerates the total oxygenate formation on the Cs‐Mo‐N catalyst. However, during nitridation, crystal structure changes were observed in Li‐Mo‐N and the obtained oxygenates selectivity was attributed to the Li₂MoO₄ phases. At lower AM loadings, the active sites corresponding to oxygenates formation were inadequate, and at higher AM loadings, surface metallic molybdenum decreased the total oxygenate selectivity.

     

Kinetics of CO and H2 oxidation over CuO-CeO2 catalyst in H2 mixtures with CO2 and H2O

The kinetics of CO and H₂ oxidation over a CuO-CeO₂ catalyst were simultaneously investigated under reaction conditions of preferential CO oxidation (PROX) in hydrogen-rich mixtures with CO₂ and H₂O. An integral packed-bed tubular reactor was used to produce kinetic data for power-law kinetics for both CO and H₂ oxidations. The experimental results showed that the CO oxidation rate was essentially independent of H₂ and O₂ concentrations, while the H₂ oxidation rate was practically independent of CO and O₂ concentrations. In the CO oxidation, the reaction orders were 0.91, −0.37 and −0.62 with respect to the partial pressure of CO, CO₂ and H₂O, respectively. In the H₂ oxidation, the orders were 1.0, −0.48 and −0.69 with respect to the partial pressure of H₂, CO₂ and H₂O, respectively. The activation energies of the CO oxidation and the H₂ oxidation were 94.4 and 142 kJ/mol, respectively. The rate expressions of both oxidations were able to predict the performance of the PROX reactor with accuracy. The independence between the CO and the H₂ oxidation suggested different sites for CO and H₂ adsorption on the CuO-CeO₂ catalyst. Based on the results, we proposed a new reaction model for the preferential CO oxidation. The model assumes that CO adsorbs selectively on the Cu⁺ sites; H₂ dissociates and adsorbs on the Cu⁰ sites; the adsorbed species migrates to the interface between the copper components and the ceria support, and reacts there with the oxygen supplied by the ceria support; and the oxygen deficiency on the support is replenished by the oxygen in the reaction mixture.     

K/Ni/β-Mo2C: A highly active and selective catalyst for higher alcohols synthesis from CO hydrogenation

Nickel and potassium promoted β-Mo₂C catalysts were prepared for CO hydrogenation to higher alcohols synthesis. The results revealed that β-Mo₂C produced mainly hydrocarbons, but the addition of potassium resulted in a remarkable selectivity shift from hydrocarbons to alcohols over β-Mo₂C. Moreover, it was found that potassium enhanced the ability of chain propagation of β-Mo₂C catalyst and led to a higher selectivity to C₂⁺OH. The addition of nickel further enhanced higher alcohols synthesis, which showed the optimum at 1/8–1/6 of Ni/Mo molar ratios. The characterization suggested that there might be a synergistic effect of potassium and nickel on β-Mo₂C, which favored the alcohols synthesis. The production of alcohols appeared to be relevant to the presence of Mo⁴⁺ species, whereas the formation of hydrocarbons was closely associated with Mo²⁺ and/or Mo⁰ species on the surface of β-Mo₂C-based catalysts.     

草酸二甲酯加氢合成乙二醇Cu/SiO_2催化剂的稳定性试验研究

合成气经草酸二甲酯加氢制乙二醇技术在工业应用过程中存在一些技术难题,其中草酸二甲酯加氢制乙二醇催化剂的稳定性是制约该技术发展的瓶颈。以Cu/SiO_2草酸二甲酯加氢催化剂A为研究对象,通过2 600 h的稳定性实验研究,考察反应温度对草酸二甲酯转化率、乙二醇选择性以及产物中乙醇酸甲酯含量的影响,为合成气经草酸二甲酯制乙二醇技术的工业应用优化提供重要的技术支持。结果表明,当反应压力2.8 MPa、空速(0.3~0.5)h-1、氢酯物质的量比120~140和反应温度216℃时,草酸二甲酯转化率近100%,乙二醇选择性大于95.0%,产物中乙醇酸甲酯质量分数小于0.5%,Cu/SiO_2催化剂A稳定性较好。