共查询到17条相似文献,搜索用时 78 毫秒
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基于DEFORM 2D/3D软件,通过硬质合金平头倒角立铣刀进行高速铣削AISI4340合金钢的仿真实验,在主轴转速1270r/min、进给速度104m/min、切削深度0.1mm的参数下,利用刀具的几何磨损模型和仿真模型模拟了不同刀具磨损类型对切削力与切削热的影响以及刀具二次磨损的主要位置。研究发现,刃口钝化对切削力的影响最大,其次为前后刀面磨损、后刀面磨损和前刀面磨损;后刀面磨损对切削热影响最大,其次为前后刀面磨损、刃口钝化和前刀面磨损。本研究促进了刀具的结构设计的发展和加工工艺的更优选择。 相似文献
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在圆弧刃刀具切削直线廓形时理论粗糙度计算的基础上,着重研究圆弧刃刀具切削圆弧廓形时理论粗糙度的计算方法。研究表明,工件已加工表面理论粗糙度取决于工件已加工表面的廓形、刀具切削刃形状和刀具切削运动方式,优化选取刀刃半径和刀具进给量后,可以有效地减小理论粗糙度值并提高切削效率。 相似文献
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球头铣刀切削力模型的研究进展 总被引:1,自引:0,他引:1
综合评述了国内外对球头铣刀切削力模型的研究成果及发展动态,重点介绍了球头铣刀铣削力的经验系数建模、理论建模和自动化加工铣削力建模方法。 相似文献
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Li Xiwen Yang Mingjin Xie Shouyong Yang Shuzi 《Frontiers of Mechanical Engineering in China》2007,2(3):272-277
In the milling process, the major flank wear land area (two-dimensional measurement for the wear) of a small-diameter milling
cutter, as wear standard, can reflect actual changes of the wear land of the cutter. By analyzing the wearing characteristics
of the cutter, a cutting force model based on the major flank wear land area is established. Characteristic parameters such
as pressure parameter and friction parameter are calculated by substituting tested data into their corresponding equations.
The cutting force model for the helical milling cutter is validated by experiments. The computational and experimental results
show that the cutting force model is almost consistent with the actual cutting conditions. Thus, the cutting force model established
in the research can provide a theoretical foundation for monitoring the condition of a milling process that uses a small-diameter
helical milling cutter. 相似文献
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针对高速铣削中广泛应用的螺旋刃球头铣刀建立刀具微元的铣削力模型,给出了瞬时切削厚度的计算方法,通过积分得出了一种新的整体铣削力模型。该模型考虑了动态铣削时刀杆振动对铣削力的影响,实验数据与仿真结果吻合较好,验证了该模型的正确性。 相似文献
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Dynamic Force Modelling for a Ball-End Milling Cutter Based on the Merchant Oblique Cutting Theory 总被引:1,自引:0,他引:1
Shui-Jin Li Yun-Fei Zhou Ren-Cheng Jin Zhou Ji 《The International Journal of Advanced Manufacturing Technology》2001,17(7):477-483
A new dynamic force model for a ball-end milling cutter is presented in this paper. Based on the principle of the power remaining
constant in cuts, the Merchant oblique cutting theory has been successfully used for the differential cutting edge segment
of a ball-end milling cutter. A concise method for characterising the relationship of the complex geometry of a ball-end milling
cutter and the milling process variables is determined, so that the force coefficients can be decomposed. The geometric property
of a ball-end milling cutter and the dynamics of the milling process are integrated into the general model to eliminate the
need for the experimental calibration of each cutter geometry and milling process variable. The milling experiments prove
that this model can predict accurately the cutting forces in three Cartesian directions. 相似文献
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Zhang B. Zheng L. Zhang Z. Zhang L. Li Z. Liu D. 《The International Journal of Advanced Manufacturing Technology》2003,21(6):403-410
This paper presents a model for predicting the cutting forces for waved-edge milling cutters that are widely used in rough
machining. The development of the model is based on the analysis of the complicated cutting edge of waved-edge cutter. According
to the existing local cutting force model and from the relationship of local cutting force and chip load, local cutting force
can be derived. Then the model is obtained by dividing the cutter into a number of differential elements in the axial direction
and summarising the resultant cutting force produced by each differential cutter disc engaged in the cut. A numerical algorithm
is introduced for the calculation of total force and the calibration of the relevant parameters in the model. A series of
experiments under different cutting conditions are conducted to confirm the validity of the developed model. The agreement
between the experimental and simulative results is satisfactory, which shows that the model is effective for cutting force
prediction in end milling with waved-edge cutters.
ID="A1"Correspondance and offprint requests to: Prof. L. Zheng, Institute of Manufacturing Engineering, Department of Precision Instruments and Mechanology, Tsinghua University,
Beijing, 100084, P. R. China. E-mail: lzheng@tsinghua.edu.cn 相似文献
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基于切削力系数的铣刀磨损状态监测方法提出了与切削参数独立的刀具磨损指标。由于存在干扰机床正常加工、实时性不佳、传感器安装不便和成本过高等问题,限制了其在实际工业环境中的应用。针对上述问题,结合切削力与主轴电流的关系,提出一种基于主轴切削电流系数的铣刀磨损状态监测方法。首先,融合切削力系数和主轴电流的优点,建立铣削电流模型;其次,根据切削电流模型进行切削电流系数辨识,记录新刀状态下切削系数;然后,使用切削系数实时估计相同加工工况下新刀切削电流,监测实际切削电流偏离估计值的程度,判断铣刀磨损状态;最后,通过实验与力信号对比验证该方法的正确性。实验结果表明,该方法可以替代基于切削力系数的磨损状态监测方法,能有效、实时、无干扰、便利和低成本地识别新刀、正常和严重3种磨损状态。 相似文献