Surface modification of natural rubber film by polymerisation of methyl methacrylate in water-based system

Polymerisation of methyl methacrylate (MMA) on the surface of natural rubber (NR) film was studied in order to increase the surface hardness, roughness and, hence, to decrease the friction coefficient of rubber. We used the two-step process: (i) swelling of MMA and tert-butyl hydroperoxide, emulsified in an aqueous solution of sodium dodecyl sulphate, onto the NR film surface, and (ii) subsequently immersing the swollen rubber strip into an alkaline aqueous solution of ferrous ion/fructose for redox initiation. The presence of PMMA on the NR surface was examined by attenuated total reflection-Fourier transform infrared spectroscopy (ATR-FTIR). Increasing the concentration of ferrous ion caused an increase in MMA conversion. The surface morphology observed by scanning electron microscopy (SEM) and atomic force microscopy (AFM) in tapping mode revealed the aggregation of micronmetre-scale nodules on the modified surface. The surface hardness and roughness increased with increasing PMMA content.     

Latex interpenetrating polymer networks of epoxidised natural rubber/poly(methyl methacrylate): an insight into the mechanism of epoxidation

Composite latex particles consisting of epoxidised natural rubber (ENR) and poly(methyl methacrylate) (PMMA) were synthesised to obtain interpenetrating polymer networks. Among the ENR latices having 9 to 36 mol% epoxide, prepared by in situ reaction using performic acid, the ENR latex with 25 mol% epoxide was selected for prevulcanisation by sulphur or γ-radiation system. The swelling ratios of sheets cast from the sulphur-prevulcanised ENR (SPENR) latices decreased with increasing prevulcanisation time while those cast from the γ-radiation-prevulcanised ENR latices were also inversely proportional to the irradiation dose. By applying the phase transfer/bulk polymerisation/transmission electron microscopy (TEM) technique, a homogeneous network structure in each of the SPENR particles and also a relative dense network near the surface in γ-radiation (RV) ENR particle were noticed. When 10 to 30 wt% of MMA swollen in ENR particles was polymerised, the mesh structure was observed in each particle. The dense network near the RVENR particle surface might be used as additional evidence that the degree of epoxidation and, hence, the presence of swollen n-butyl acrylate in the outer zone were higher than in the internal region.     

Analysis of amino acids and proteins using a poly(methyl methacrylate) microfluidic system

Plastic microchips are very promising analytical devices for the high-speed analysis of biological compounds. However, due to its hydrophobicity, their surface strongly interacts with nonpolar analytes or species containing hydrophobic domains, resulting in a significant uncontrolled adsorption on the channel walls. This paper describes the migration of fluorescence-labeled amino acids and proteins using the poly(methyl methacrylate) microchip. A cationic starch derivative significantly decreases the adsorption of analytes on the channel walls. The migration time of the analytes was related to their molecular weight and net charge or pI of the analytes. FITC-BSA migrated within 2 min, and the theoretical plate number of the peak reached 480,000 plates/m. Furthermore, proteins with a wide range of pI values and molecular weights migrated within 1 min using the microchip.     

Synthesis and characterization of chitosan-g-glycidyl methacrylate with methyl methacrylate

In this work, the properties of chitosan (CTS) and synthetic polymers are combined to produce a novel hybrid synthetic-natural material. Poly(methyl methacrylate) (PMMA) and glycidyl methacrylate (GMA) are reacted with CTS to produce a versatile material for dental filler applications. This process involves the synthesis of CTS-g-GMA that is further reacted with PMMA [(CTS-g-GMA)-g-PMMA]. The chemical structure and physical properties of the resulting materials is analyzed by FTIR, DSC, SEM, NMR and XRD. The results revealed the evidence of strong intermolecular interactions between CTS-g-GMA and PMMA by covalent bonding formation. Thermal stability of the final copolymer [(CTS-g-GMA)-g-PMMA] is higher than its precursor, CTS-g-GMA. Presented results show a simple route to produce natural-synthetic polymers for potentially useful applications.     

Macroporous poly(methyl methacrylate) produced by phase separation during polymerisation in solution

Polymethyl methacrylate (PMMA) sponges were obtained by polymerization in a solution with monomer/ethanol ratios up to 20:80. The material obtained after the elimination of the solvent present a homogeneous distribution of dispersed pores up to a monomer/ethanol ratio lower than 40:60. For higher ethanol contents in the reacting mixture, the morphology of the sponge corresponds to a network of PMMA microparticles, leaving large empty spaces leading to highly porous structure. The monomer/ethanol ratio during polymerization has a large influence on the porosity, thermal, and mechanical properties of the material and, for large solvent contents, on the size of the polymer microparticles.     

Preparation of poly(methyl methacrylate) microcapsules by in situ polymerization on the surface of calcium carbonate particles

Poly(methyl methacrylate) (PMMA) microcapsules were prepared by the in situ polymerization of methyl methacrylate (MMA) and N,N′-methylenebisacrylamide on the surface of calcium carbonate (CaCO₃) particles, followed by the dissolution of the CaCO₃ core in ethylenediaminetetraacetic acid solution. The microcapsules were characterized using fluorescence microscopy, atomic force microscopy, scanning electron microscopy, and Fourier transform infrared spectroscopy. The average sizes of the CaCO₃ particles and PMMA capsules were 3.8 ± 0.6 and 4.0 ± 0.6 μm, respectively. A copolymer consisting of MMA and rhodamine B-bearing MMA was also used to prepare microcapsules for fluorescent microscopy observations. Fluorescein isothiocyanate-labeled bovine serum albumin was enclosed in the PMMA microcapsules and its release properties were studied.     

Preparation of poly (methyl methacrylate)/LDH nanocomposite by exfoliation-adsorption process

Exfoliated nanocomposite based on Mg, Al layered double hydroxide (Mg,Al-LDH) and poly(methyl methacrylate) (PMMA) has been prepared by exfoliation/adsorption process with acetone as co-solvent. The product was characterized by X-ray diffraction (XRD), thermal analysis and High Resolution Transmission Electronic Microscope (HREM). The results suggest that the brucite-like sheets of LDH disperse individually in the polymer matrix, and the thermal stability of the nanocomposite increases highly.     

Robust isocratic liquid chromatographic separation of functional poly(methyl methacrylate)

The separation of telechelic poly(methyl methacrylate) (PMMA) prepolymers based on the number of end-groups under critical liquid chromatography (LC) conditions has been studied using a bare-silica column, which can interact with polar functional groups. The critical solvent compositions for non-functional, mono-functional and bi-functional PMMAs were determined in normal-phase LC using mixtures of acetonitrile and dichloromethane (DCM) of varying composition as the mobile phase. The telechelic prepolymers were successfully separated according to hydroxyl (OH) functionality (with zero, one, or two OH groups, respectively) under the critical conditions, in which fast (5 min), base-line separations were obtained independent of molecular weight. Changing the column temperature, flow rate, and mobile-phase composition within a certain range did not affect the functionality separation. Therefore this isocratic LC separation method is quite robust. Evaporative light-scattering detector (ELSD) calibration curves were used for the quantitative analysis of functional PMMA prepolymers.     

Impact modification of thermoplastics by methyl methacrylate and styrene-grafted natural rubber latexes

The preparation and characterization of polymer blends with structured natural rubber (NR)-based latex particles are presented. By a semicontinuous emulsion polymerization process, a natural rubber latex (prevulcanized or not) was coated with a shell of crosslinked polymethylmethacrylate (PMMA) or polystyrene (PS). Furthermore, core–shell latexes based on a natural rubber/crosslinked PS latex semi-interpenetrating network were synthesized in a batch process. These structured particles were incorporated as impact modifiers into a brittle polymer matrix using a Werner & Pfleiderer twin screw extruder. The mechanical properties of PS and PMMA blends with a series of the prepared latexes were investigated. In the case of PMMA blends, relatively simple core (NR)–shell (crosslinked PMMA) particles improved the mechanical properties of PMMA most effectively. An intermediate PS layer between the core and the shell or a natural rubber core with PS subinclusions allowed the E-modulus to be adjusted. The situation was different with the PS blends. Only core–shell particles based on NR-crosslinked PS latex semi-interpenetrating networks could effectively toughen PS. It appears that microdomains in the rubber phase allowed a modification of the crazing behavior. These inclusions were observed inside the NR particles by transmission electron microscopy. Transmission electron photomicrographs of PS and PMMA blends also revealed intact and well-dispersed particles. Scanning electron microscopy of fracture surfaces allowed us to distinguish PS blends reinforced with latex semi-interpenetrating network-based particles from blends with all other types of particles.     

Preparation and characterization of carboxylic-containing poly(methyl methacrylate) nanolatexes

Poly(methyl methacrylate) (PMMA)-based latex particles bearing carboxylic groups at the surface were prepared via emulsion polymerization. The polymerization recipe and process were optimized in order to target monodisperse particles with diameters around 100 nm. The polymerizations were performed using 4,4-azobis(4-cyanopentanoic) acid (ACPA) as initiator and sodium dodecyl sulphate (SDS) as surfactant. The polymerization conversion was determined by both gas chromatography and gravimetry. The final latexes were characterized with respect to particle size, size distribution, surface charge density, electrokinetic properties (i.e. electrophoretic mobility vs pH and ionic strength) and colloidal stability (i.e. coagulation rate constants vs pH and stability factor vs ionic strength).     

Plasticizer-assisted bonding of poly(methyl methacrylate) microfluidic chips at low temperature

As an important phthalate plasticizer, dibutyl phthalate (DBP) was employed to decrease the bonding temperature of poly(methyl methacrylate) (PMMA) microfluidic chips in this work based on the fact that it can lower the glass transition temperature of PMMA. The channel plates of the PMMA microchips were fabricated by the UV-initiated polymerization of prepolymerized methyl methacrylate between a silicon template and a PMMA plate. Prior to bonding, DBP solution in isopropanol was coated on PMMA covers. When isopropanol in the coating was allowed to evaporate in air, DBP was left on the PMMA covers. Subsequently, the DBP-coated covers were bonded to the PMMA channel plates at 90 °C for 10 min under pressure. The channels in the complete microchips had been examined by optical microscope and scanning electron microscope. The results indicated that high quality bonding was achieved below the glass transition temperature of PMMA (∼105 °C). The performance of the PMMA microfluidic chips sealed by plasticizer-assisted bonding has been demonstrated by separating and detecting ionic species by capillary electrophoresis in connection with contactless conductivity detection.     

Methyl methacrylate in poly(methyl methacrylate)--validation of direct injection gas chromatography

Gas chromatography (GC) was investigated for the determination of residual methyl methacrylate (MMA) in heat-processed poly(methyl methacrylate) (PMMA) denture base material emphasizing recovery and validation. Standard solutions of MMA and emulsion-polymerized PMMA in dichloromethane were analysed, before and after distillation by a room-temperature air stream into a liquid nitrogen trap, and in the presence of PMMA by direct injection. Quantitative NMR analysis using dimethyl sulphoxide as internal calibration standard in deuterated chloroform solutions provided validation. Good concordance was observed between results under all conditions; no problems arose from direct injection of PMMA solution for GC. Good straight line responses in log-log plots were generally observed. For GC and MMA: log-log calibration curve (slope: 0.9552 +/- 0.0051, r2: 0.9992, n = 32) indicated some non-linearity (t = 8.875, p approximately 4 x 10(-10)). Distillation gave slope: 0.9751 +/- 0.0213 (NS versus unity; t = 1.172, p > 0.25). For PMMA solutions, distillation (r2: 0.9301) gave greater scatter than direct injection (r2: 0.9704). For NMR: log-log plot of calculated versus actual MMA (slope: 0.9363 +/- 0.0157, r2: 0.9969, n = 13) again indicated non-linearity (t = 4.0682, p = 0.0019). PMMA solutions gave slope: 0.9477 +/- 0.0328, r2 = 0.9858 (NS versus unity; t = 1.5941, p = 0.13). Determination of MMA in PMMA by GC is recommended.     

Terpolymerization of methyl methacrylate, poly(ethylene glycol) methyl ether methacrylate or poly(ethylene glycol) ethyl ether methacrylate with methacrylic acid and sodium styrene sulfonate: determination of the reactivity ratios

Materials bearing ionic monomers were obtained through free radical terpolymerization of methyl methacrylate (MMA), poly(ethylene glycol) methyl ether methacrylate (PMEM) or poly(ethylene glycol) ethyl ether methacrylate (PEEM) with methacrylic acid (MA) and sodium styrene sulfonate (NaSS). The reactions were carried out in dimethyl sulfoxide using azobis(isobutyronitrile) as initiator. The reactivity ratios of the different couple of monomers were calculated according to the general copolymerization equation using the Finnemann-Ross, Kelen-Tüdos and Tidwell-Mortimer methods. The values of the reactivity ratios indicate that the different monomer units can be considered as randomly distributed along the chains for terpolymerizations of MMA, PMEM or PEEM with MA and NaSS. The average composition of the comonomers in the different terpolymers were calculated, showing a good agreement between the experimental and theoretical compositions. The instantaneous compositions are constant until about 70% of conversion. For higher conversions, the insertion of ionic monomers increases or decreases according to the system studied.     

Radiation degradation of poly(methyl methacrylate) in the soft x-ray region

The molecular weight distribution change has been measured for the photoresist poly(methyl methacrylate) [PMMA] after in-vacuo exposure to monochromatic soft x-rays from the Canadian Synchrotron Radiation Facility [CSRF]. The experimental changes in the mo-lecular weight distribations derived from gel permeation chromatography [GPC], were compared to a simple Monte Carlo simulation model that assumes random main chain scission. Using this model a scission radiation chemical yield of G(S) = 1.28± 0.10 at room temperature was found to give the best fit at a photon energy of 621 eV. This value is similar to values reported previously in the literature using electron beam and γ-ray sources, but significantly larger than those reported for fast neutrons, α-particles, or energetically charged particles. It was found that in this soft x-ray energy regime, that degradation of PMMA involves primarily a random scission process of the main chain. The results of a least-squares fit of this soft x-ray G(S) data and all available literature values from other radiation sources, to the linear energy transfer [LET] dE/dx are discussed. © 1993 John Wiley & Sons, Inc.     

Light scattering studies of stereocomplex formation of stereoregular poly(methyl methacrylate) in solutions

The structure and stereocomplex formation of multi-stereoblock poly(methyl methacrylates) in three different solvents, acetone, tetrahydrofuran (THF) and chloroform, corresponding to strongly-, weakly- and non-complexing solvent, respectively, were investigated by a combination of static and dynamic laser light scattering. Our results revealed that the stereocomplex was caused by weak interactions, and could be melted at higher temperatures. In THF, the intermolecular and intramolecular interactions could be clearly separated at lower temperatures, and the structure of aggregated chains was linear. In acetone, a more compact structure was obtained, which was corroborated by the fact that the stereocomplex had a higher melting temperature than in THF.     

Methyl methacrylate oligomerically-modified clay and its poly(methyl methacrylate) nanocomposites

A methyl methacrylate oligomerically-modified clay was used to prepare poly(methyl methacrylate) clay nanocomposites by melt blending and the effect of the clay loading level on the modified clay and corresponding nanocomposite was studied. These nanocomposites were characterized by X-ray diffraction, transmission electron microscopy, thermogravimetric analysis and cone calorimetry. The results show a mixed intercalated/delaminated morphology with good nanodispersion. The compatibility between the methylacrylate-subsituted clay and poly(methyl methacrylate) (PMMA) are greatly improved compared to other oligomerically-modified clays.     

Fire retardancy and biodegradability of poly(methyl methacrylate)/montmorillonite nanocomposite

The poly(methyl methacrylate) (PMMA)/montmorillonite (MMT) nanocomposite was prepared by emulsifier-free emulsion technique and its structure and properties were characterized with infra red, X-ray diffraction, transmission electron microscopy, thermogravimetric analysis, and cone calorimetry. The highly exfoliated MMT layers with dimension 1-2 nm in thickness were randomly dispersed in the polymer matrix containing MMT lower than 5% w/v, whereas the intercalated structure was predominant with MMT content higher than 5% w/v. Consequently, the fine dispersion of the MMT and the strong interactions between PMMA and MMT created significant improvement of the thermo-stability and fire retardancy of the nanocomposite. The combustion behavior has been evaluated using oxygen consumption cone calorimetry. In addition, a scheme was proposed to describe fire retardancy of PMMA and MMT as well as the correlation between the interaction and structure in polymer/clay systems. The biodegradability of the nanocomposite fire-retardant was tested for its better commercialization.     

Synthesis and micelle formation of triblock copolymers of poly(methyl methacrylate)-b-poly(ethylene oxide)-b-poly(methyl methacrylate) in aqueous solution

Amphiphilic triblock copolymers of poly(methyl methacrylate)-b-poly(ethylene oxide)-b-poly(methyl methacrylate) (PMMA-b-PEO-b-PMMA) with well-defined structure were synthesized via atom transfer radical polymerization (ATRP) of methyl methacrylate (MMA) initiated by the PEO macroinitiator. The macroinitiator and triblock copolymer with different PMMA and/or PEO block lengths were characterized with ¹H and ¹³C NMR and gel permeation chromatography (GPC). The micelle formed by these triblock copolymers in aqueous solutions was detected by fluorescence excitation and emission spectra of pyrene probe. The critical micelle concentration (CMC) ranged from 0.0019 to 0.016 mg/mL and increased with increasing PMMA block length, while the PEO block length had less effect on the CMC. The partition constant K_v for pyrene in the micelle and in aqueous solution was about 10⁵. The triblock copolymer appeared to form the micelles with hydrophobic PMMA core and hydrophilic PEO loop chain corona. The hydrodynamic radius R_h,app of the micelle measured with dynamic light scattering (DLS) ranged from 17.3 to 24.0 nm and increased with increasing PEO block length to form thicker corona. The spherical shape of the micelle of the triblock copolymers was observed with an atomic force microscope (AFM). Increasing hydrophobic PMMA block length effectively promoted the micelle formation in aqueous solutions, but the micelles were stable even only with short PMMA blocks.     

Static adsorptive coating of poly(methyl methacrylate) microfluidic chips for extended usage in DNA separations

A simple and robust static adsorptive (dynamic) coating process using 2% hydroxyethylcellulose was developed for surface modification of poly(methyl methacrylate) (PMMA) microfluidic chips for DNA separations, suitable for usage over extended periods, involving hundreds of runs. The coating medium was also used as a sieving matrix for the DNA separations following the coating process. Four consecutive static treatments, by simply filling the PMMA chip channels with sieving matrix once every day, were required for obtaining a stable coating and optimum performance. The performance of the coated chips at different phases of the coating process was studied by consecutive gel electrophoretic separations with LIF detection using a PhiX-174/HaeIII DNA digest sample. The coated chip, with daily renewal of the sieving matrix, showed high stability in performance during a 25-day period of systematic study, involving more than 100 individual runs. The performance of the coated chip also remained almost the same after 3 months of continuous usage, during which over 200 separations were performed. The average precision of migration time for the 603-bp fragment was 1.31% RSD (n = 6) during the 25-day study, with a separation efficiency of 6.5 x 10(4) plates (effective separation length 5.4 cm).     

Polyaniline microsphere encapsulated by poly(methyl methacrylate) and investigation of its electrorheological properties

Microspheres consisting of a poly(methyl methacrylate) (PMMA) shell wrapping the conductive polyaniline (PANI) particle as a core were prepared by an in-situ suspension polymerization method and then adopted as an electrorheological (ER) material. The polymerization reaction and encapsulation were confirmed by Fourier transform infrared spectrum analysis. The rod-like PANI particles were synthesized via an emulsion polymerization protocol and observed by transmission electron microscopy. In addition, a spherical shape of encapsulated PANI/PMMA (core/shell) microspheres was observed by scanning electron microscopy. The thermal stability of PANI/PMMA particles was examined by use of thermogravimetric analysis. The PANI/PMMA particle-based suspension in silicone oil exhibited typical ER behavior. The conductivity of PANI/PMMA particles was much lower than that of the rod-like PANI.