Surface modification of natural rubber film by polymerisation of methyl methacrylate in water-based system

Polymerisation of methyl methacrylate (MMA) on the surface of natural rubber (NR) film was studied in order to increase the surface hardness, roughness and, hence, to decrease the friction coefficient of rubber. We used the two-step process: (i) swelling of MMA and tert-butyl hydroperoxide, emulsified in an aqueous solution of sodium dodecyl sulphate, onto the NR film surface, and (ii) subsequently immersing the swollen rubber strip into an alkaline aqueous solution of ferrous ion/fructose for redox initiation. The presence of PMMA on the NR surface was examined by attenuated total reflection-Fourier transform infrared spectroscopy (ATR-FTIR). Increasing the concentration of ferrous ion caused an increase in MMA conversion. The surface morphology observed by scanning electron microscopy (SEM) and atomic force microscopy (AFM) in tapping mode revealed the aggregation of micronmetre-scale nodules on the modified surface. The surface hardness and roughness increased with increasing PMMA content.     

Latex interpenetrating polymer networks of epoxidised natural rubber/poly(methyl methacrylate): an insight into the mechanism of epoxidation

Composite latex particles consisting of epoxidised natural rubber (ENR) and poly(methyl methacrylate) (PMMA) were synthesised to obtain interpenetrating polymer networks. Among the ENR latices having 9 to 36 mol% epoxide, prepared by in situ reaction using performic acid, the ENR latex with 25 mol% epoxide was selected for prevulcanisation by sulphur or γ-radiation system. The swelling ratios of sheets cast from the sulphur-prevulcanised ENR (SPENR) latices decreased with increasing prevulcanisation time while those cast from the γ-radiation-prevulcanised ENR latices were also inversely proportional to the irradiation dose. By applying the phase transfer/bulk polymerisation/transmission electron microscopy (TEM) technique, a homogeneous network structure in each of the SPENR particles and also a relative dense network near the surface in γ-radiation (RV) ENR particle were noticed. When 10 to 30 wt% of MMA swollen in ENR particles was polymerised, the mesh structure was observed in each particle. The dense network near the RVENR particle surface might be used as additional evidence that the degree of epoxidation and, hence, the presence of swollen n-butyl acrylate in the outer zone were higher than in the internal region.     

Grafting of methyl methacrylate onto natural rubber in supercritical carbon dioxide

The grafting of the methyl methacrylate (MMA) monomer onto natural rubber (NR) was carried out by supercritical carbon dioxide (scCO₂) swelling polymerization with benzoyl peroxide (BPO) as an initiator. Fourier transform–infrared spectroscopy (FT–IR) was used to confirm the formation of graft copolymers with the characteristic bands of symmetric C?O and C? O? C stretching vibrations at 1728 cm^?1 and 1147 cm^?1, respectively. The effects of the rubber‐to‐monomer ratio, amount of initiator, reaction time, and pressure on the monomer grafting level (GL) and grafting efficiency (GE) were investigated, and the optimum conditions for the preparation of NR‐g‐MMA were found to be 70:30 of the rubber‐to‐monomer ratio, 1.2% of the initiator content, and the reaction pressure of 23 MPa for 6 h. The thermal behavior of the NR and the different NR/MMA molar ratio grafted copolymer samples was studied by differential scanning calorimetry (DSC). The observed glass transition temperature (T_g) was consistent with the GL. The tensile strength, modulus of elasticity, elongation at break, hardness, and oil resistance of graft copolymers were determined and compared with the values of NR and that of polymerization products prepared in traditional toluene solution. The results showed that the tensile strength, modulus of elasticity, hardness and oil resistance were greatly improved after modification in scCO₂. Copyright © 2007 John Wiley & Sons, Ltd.     

Dynamic mechanical and thermal properties of physically compatibilized natural rubber/poly(methyl methacrylate) blends by the addition of natural rubber‐graft‐ poly(methyl methacrylate)

The dynamic mechanical and thermal properties of natural rubber/poly (methyl methacrylate) blends (NR/PMMA) with and without the addition of graft copolymer (NR‐g‐PMMA) have been investigated. Dynamic mechanical spectroscopy is used to examine the effect of compatibilizer loading on storage modulus (E′), loss modulus (E″) and loss tangent (tan δ) at different temperatures and at different frequencies. The morphology of the blends indicates that the size of the dispersed phase decreased by the addition of a few percent of the graft copolymer followed by a leveling off at higher concentrations. This is an indication of interfacial saturation. Attempts have been made to correlate morphology with dynamic mechanical properties. Various models have been used to fit the experimental viscoelastic results. Differential scanning calorimetry has been used to analyze the glass‐transition temperatures of the blends. The thermal stability of the blends has been analyzed by thermogravimetry. Compatibilized blends are found to be more thermally stable than uncompatibilized blends. Finally the miscibility and mechanical properties of the blends annealed above T_g are evaluated. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 525–536, 2000     

Analysis of amino acids and proteins using a poly(methyl methacrylate) microfluidic system

Plastic microchips are very promising analytical devices for the high-speed analysis of biological compounds. However, due to its hydrophobicity, their surface strongly interacts with nonpolar analytes or species containing hydrophobic domains, resulting in a significant uncontrolled adsorption on the channel walls. This paper describes the migration of fluorescence-labeled amino acids and proteins using the poly(methyl methacrylate) microchip. A cationic starch derivative significantly decreases the adsorption of analytes on the channel walls. The migration time of the analytes was related to their molecular weight and net charge or pI of the analytes. FITC-BSA migrated within 2 min, and the theoretical plate number of the peak reached 480,000 plates/m. Furthermore, proteins with a wide range of pI values and molecular weights migrated within 1 min using the microchip.     

Macroporous poly(methyl methacrylate) produced by phase separation during polymerisation in solution

Polymethyl methacrylate (PMMA) sponges were obtained by polymerization in a solution with monomer/ethanol ratios up to 20:80. The material obtained after the elimination of the solvent present a homogeneous distribution of dispersed pores up to a monomer/ethanol ratio lower than 40:60. For higher ethanol contents in the reacting mixture, the morphology of the sponge corresponds to a network of PMMA microparticles, leaving large empty spaces leading to highly porous structure. The monomer/ethanol ratio during polymerization has a large influence on the porosity, thermal, and mechanical properties of the material and, for large solvent contents, on the size of the polymer microparticles.     

Synthesis and characterization of chitosan-g-glycidyl methacrylate with methyl methacrylate

In this work, the properties of chitosan (CTS) and synthetic polymers are combined to produce a novel hybrid synthetic-natural material. Poly(methyl methacrylate) (PMMA) and glycidyl methacrylate (GMA) are reacted with CTS to produce a versatile material for dental filler applications. This process involves the synthesis of CTS-g-GMA that is further reacted with PMMA [(CTS-g-GMA)-g-PMMA]. The chemical structure and physical properties of the resulting materials is analyzed by FTIR, DSC, SEM, NMR and XRD. The results revealed the evidence of strong intermolecular interactions between CTS-g-GMA and PMMA by covalent bonding formation. Thermal stability of the final copolymer [(CTS-g-GMA)-g-PMMA] is higher than its precursor, CTS-g-GMA. Presented results show a simple route to produce natural-synthetic polymers for potentially useful applications.     

Preparation of poly (methyl methacrylate)/LDH nanocomposite by exfoliation-adsorption process

Exfoliated nanocomposite based on Mg, Al layered double hydroxide (Mg,Al-LDH) and poly(methyl methacrylate) (PMMA) has been prepared by exfoliation/adsorption process with acetone as co-solvent. The product was characterized by X-ray diffraction (XRD), thermal analysis and High Resolution Transmission Electronic Microscope (HREM). The results suggest that the brucite-like sheets of LDH disperse individually in the polymer matrix, and the thermal stability of the nanocomposite increases highly.     

Preparation of poly(methyl methacrylate) microcapsules by in situ polymerization on the surface of calcium carbonate particles

Poly(methyl methacrylate) (PMMA) microcapsules were prepared by the in situ polymerization of methyl methacrylate (MMA) and N,N′-methylenebisacrylamide on the surface of calcium carbonate (CaCO₃) particles, followed by the dissolution of the CaCO₃ core in ethylenediaminetetraacetic acid solution. The microcapsules were characterized using fluorescence microscopy, atomic force microscopy, scanning electron microscopy, and Fourier transform infrared spectroscopy. The average sizes of the CaCO₃ particles and PMMA capsules were 3.8 ± 0.6 and 4.0 ± 0.6 μm, respectively. A copolymer consisting of MMA and rhodamine B-bearing MMA was also used to prepare microcapsules for fluorescent microscopy observations. Fluorescein isothiocyanate-labeled bovine serum albumin was enclosed in the PMMA microcapsules and its release properties were studied.     

Effects of methyl methacrylate grafting and in situ silica particle formation on the morphology and mechanical properties of natural rubber composite films

The effects of methyl methacrylate (MMA) grafting and in situ formation of silica particles on the morphology and mechanical properties of natural rubber latex (NRL) were investigated. MMA grafting on NRL was carried out using cumyl hydroxy peroxide/tetraethylene pentamine (CHPO/TEPA) as a redox initiator couple. The grafting efficiency of the grafted NR was determined by solvent extractions and the grafted NRL was then mixed with tetraethoxysilane (TEOS), a precursor of silica, coated by adherence to a glass surface to form a film and cured at 80°C. The resultant products were characterized by FT‐IR and transmission electron microscopy. The influence of varying the MMA monomer weight ratio on the surface morphology of the composites was investigated by scanning electron and atomic force microscopy. The PMMA (poly MMA) grafted NRL particles were obtained as a core/shell structure from which the NR particles were the core seed and PMMA was a shell layer. The silane was converted into silica particles by a sol–gel process which was induced during film drying at 80°C. The silica particles were fairly evenly distributed in the ungrafted NR matrix but were agglomerated in the grafted NR matrix. The root‐mean‐square roughness increased with an increasing weight ratio of MMA in the rubber. The in situ silica particles in the grafted NR matrix slightly increased both the modulus and the tear strength of the composite film. Copyright © 2008 John Wiley & Sons, Ltd.     

Robust isocratic liquid chromatographic separation of functional poly(methyl methacrylate)

The separation of telechelic poly(methyl methacrylate) (PMMA) prepolymers based on the number of end-groups under critical liquid chromatography (LC) conditions has been studied using a bare-silica column, which can interact with polar functional groups. The critical solvent compositions for non-functional, mono-functional and bi-functional PMMAs were determined in normal-phase LC using mixtures of acetonitrile and dichloromethane (DCM) of varying composition as the mobile phase. The telechelic prepolymers were successfully separated according to hydroxyl (OH) functionality (with zero, one, or two OH groups, respectively) under the critical conditions, in which fast (5 min), base-line separations were obtained independent of molecular weight. Changing the column temperature, flow rate, and mobile-phase composition within a certain range did not affect the functionality separation. Therefore this isocratic LC separation method is quite robust. Evaporative light-scattering detector (ELSD) calibration curves were used for the quantitative analysis of functional PMMA prepolymers.     

Impact modification of thermoplastics by methyl methacrylate and styrene-grafted natural rubber latexes

The preparation and characterization of polymer blends with structured natural rubber (NR)-based latex particles are presented. By a semicontinuous emulsion polymerization process, a natural rubber latex (prevulcanized or not) was coated with a shell of crosslinked polymethylmethacrylate (PMMA) or polystyrene (PS). Furthermore, core–shell latexes based on a natural rubber/crosslinked PS latex semi-interpenetrating network were synthesized in a batch process. These structured particles were incorporated as impact modifiers into a brittle polymer matrix using a Werner & Pfleiderer twin screw extruder. The mechanical properties of PS and PMMA blends with a series of the prepared latexes were investigated. In the case of PMMA blends, relatively simple core (NR)–shell (crosslinked PMMA) particles improved the mechanical properties of PMMA most effectively. An intermediate PS layer between the core and the shell or a natural rubber core with PS subinclusions allowed the E-modulus to be adjusted. The situation was different with the PS blends. Only core–shell particles based on NR-crosslinked PS latex semi-interpenetrating networks could effectively toughen PS. It appears that microdomains in the rubber phase allowed a modification of the crazing behavior. These inclusions were observed inside the NR particles by transmission electron microscopy. Transmission electron photomicrographs of PS and PMMA blends also revealed intact and well-dispersed particles. Scanning electron microscopy of fracture surfaces allowed us to distinguish PS blends reinforced with latex semi-interpenetrating network-based particles from blends with all other types of particles.     

Preparation and characterization of carboxylic-containing poly(methyl methacrylate) nanolatexes

Poly(methyl methacrylate) (PMMA)-based latex particles bearing carboxylic groups at the surface were prepared via emulsion polymerization. The polymerization recipe and process were optimized in order to target monodisperse particles with diameters around 100 nm. The polymerizations were performed using 4,4-azobis(4-cyanopentanoic) acid (ACPA) as initiator and sodium dodecyl sulphate (SDS) as surfactant. The polymerization conversion was determined by both gas chromatography and gravimetry. The final latexes were characterized with respect to particle size, size distribution, surface charge density, electrokinetic properties (i.e. electrophoretic mobility vs pH and ionic strength) and colloidal stability (i.e. coagulation rate constants vs pH and stability factor vs ionic strength).     

Non-Isothermal Crystallization of Poly (vinylidene fluoride)/Poly (methyl methacrylate)/Cellulose Nanocrystal Nanocomposites

Poly (vinylidiene fluoride) (PVDF)/poly (methyl methacrylate) (PMMA)/cellulose nanocrystal (CNC) nanocomposites were prepared by solution blending. Non-isothermal crystallization of PVDF/PMMA (70/30) blend and its composites was investigated using differential scanning calorimetry. It was found that the addition of CNCs played a positive role in both the crystallization rate and crystallization percentage. The addition of CNCs increased the initial crystallization temperature, peak crystallization temperature, and crystalline enthalpy. The Avrami index indicated that CNCs did not change the crystallization mechanism; while other parameters derived from Jeziorny theory and Mo's method, including Z _c , F(t), and α, further verified the positive role played by CNCs.     

Plasticizer-assisted bonding of poly(methyl methacrylate) microfluidic chips at low temperature

As an important phthalate plasticizer, dibutyl phthalate (DBP) was employed to decrease the bonding temperature of poly(methyl methacrylate) (PMMA) microfluidic chips in this work based on the fact that it can lower the glass transition temperature of PMMA. The channel plates of the PMMA microchips were fabricated by the UV-initiated polymerization of prepolymerized methyl methacrylate between a silicon template and a PMMA plate. Prior to bonding, DBP solution in isopropanol was coated on PMMA covers. When isopropanol in the coating was allowed to evaporate in air, DBP was left on the PMMA covers. Subsequently, the DBP-coated covers were bonded to the PMMA channel plates at 90 °C for 10 min under pressure. The channels in the complete microchips had been examined by optical microscope and scanning electron microscope. The results indicated that high quality bonding was achieved below the glass transition temperature of PMMA (∼105 °C). The performance of the PMMA microfluidic chips sealed by plasticizer-assisted bonding has been demonstrated by separating and detecting ionic species by capillary electrophoresis in connection with contactless conductivity detection.     

Methyl methacrylate in poly(methyl methacrylate)--validation of direct injection gas chromatography

Gas chromatography (GC) was investigated for the determination of residual methyl methacrylate (MMA) in heat-processed poly(methyl methacrylate) (PMMA) denture base material emphasizing recovery and validation. Standard solutions of MMA and emulsion-polymerized PMMA in dichloromethane were analysed, before and after distillation by a room-temperature air stream into a liquid nitrogen trap, and in the presence of PMMA by direct injection. Quantitative NMR analysis using dimethyl sulphoxide as internal calibration standard in deuterated chloroform solutions provided validation. Good concordance was observed between results under all conditions; no problems arose from direct injection of PMMA solution for GC. Good straight line responses in log-log plots were generally observed. For GC and MMA: log-log calibration curve (slope: 0.9552 +/- 0.0051, r2: 0.9992, n = 32) indicated some non-linearity (t = 8.875, p approximately 4 x 10(-10)). Distillation gave slope: 0.9751 +/- 0.0213 (NS versus unity; t = 1.172, p > 0.25). For PMMA solutions, distillation (r2: 0.9301) gave greater scatter than direct injection (r2: 0.9704). For NMR: log-log plot of calculated versus actual MMA (slope: 0.9363 +/- 0.0157, r2: 0.9969, n = 13) again indicated non-linearity (t = 4.0682, p = 0.0019). PMMA solutions gave slope: 0.9477 +/- 0.0328, r2 = 0.9858 (NS versus unity; t = 1.5941, p = 0.13). Determination of MMA in PMMA by GC is recommended.     

Surface modification of poly(methyl methacrylate) microfluidic devices for high-resolution separations of single-stranded DNA

While polymer-based microfluidic devices offer some unique opportunities in developing low-cost systems for a variety of application areas, the ability to sort electrophoretically with high efficiency a number of different targets has remained somewhat elusive with an example consisting of achieving single base resolution as required for DNA sequencing. While the reasons for this are many-fold, it is clear that some type of coating is required on the polymer substrate to suppress the EOF and/or minimize potential solute/wall interactions. To this end, we report on a simple grafting procedure to allow the formation of polymer coats, which in this example used linear polyarcylamides (LPAs), onto a poly(methyl methacrylate) (PMMA) microfluidic device. The procedure involved creating an amine-terminated PMMA surface by appropriately functionalizing the PMMA through either a chemical or photochemical process. The aminated surface could then be used to covalently anchor methacrylic acid, which was used as a scaffold to produce LPAs on the surface through radical polymerization of acrylamide. The resulting surfaces demonstrated EOFs that were nearly an order of magnitude smaller than native PMMA. In addition, these LPA-coated devices could produce highly reproducible migration times of over approximately 20 runs with plate numbers exceeding 10(5) m(-1). Using gel electrophoretic analysis of a single base track generated from an M13mp18 template using Sanger cycle sequencing and dye-primer chemistry, the resolution value obtained for bases 199 and 200 was 0.18 while for bases 208 and 209 it was 0.21. For the native PMMA, these bands were found to comigrate.     

Terpolymerization of methyl methacrylate, poly(ethylene glycol) methyl ether methacrylate or poly(ethylene glycol) ethyl ether methacrylate with methacrylic acid and sodium styrene sulfonate: determination of the reactivity ratios

Materials bearing ionic monomers were obtained through free radical terpolymerization of methyl methacrylate (MMA), poly(ethylene glycol) methyl ether methacrylate (PMEM) or poly(ethylene glycol) ethyl ether methacrylate (PEEM) with methacrylic acid (MA) and sodium styrene sulfonate (NaSS). The reactions were carried out in dimethyl sulfoxide using azobis(isobutyronitrile) as initiator. The reactivity ratios of the different couple of monomers were calculated according to the general copolymerization equation using the Finnemann-Ross, Kelen-Tüdos and Tidwell-Mortimer methods. The values of the reactivity ratios indicate that the different monomer units can be considered as randomly distributed along the chains for terpolymerizations of MMA, PMEM or PEEM with MA and NaSS. The average composition of the comonomers in the different terpolymers were calculated, showing a good agreement between the experimental and theoretical compositions. The instantaneous compositions are constant until about 70% of conversion. For higher conversions, the insertion of ionic monomers increases or decreases according to the system studied.     

阴离子聚合法合成PMMA-b-PMTFPS嵌段共聚物

以含缩醛官能团的有机锂为引发剂, 将甲基丙烯酸甲酯(MMA)与含氟硅氧烷单体1,3,5-三甲基-1,3,5-三(3',3',3'-三氟丙基)环三硅氧烷(F3)阴离子嵌段共聚, 获得了窄分子量分布的聚甲基丙烯酸甲酯-b-聚[甲基(3,3,3-三氟丙基)硅氧烷](PMMA-b-PMTFPS)嵌段共聚物, 并用GPC, 1H NMR, FTIR和DSC对嵌段共聚物进行了表征. 研究结果表明, 在THF中利用PMMA-OLi对F3进行阴离子开环聚合时, 单体F3浓度的选择对提高嵌段共聚物产率至关重要.     

Radiation degradation of poly(methyl methacrylate) in the soft x-ray region

The molecular weight distribution change has been measured for the photoresist poly(methyl methacrylate) [PMMA] after in-vacuo exposure to monochromatic soft x-rays from the Canadian Synchrotron Radiation Facility [CSRF]. The experimental changes in the mo-lecular weight distribations derived from gel permeation chromatography [GPC], were compared to a simple Monte Carlo simulation model that assumes random main chain scission. Using this model a scission radiation chemical yield of G(S) = 1.28± 0.10 at room temperature was found to give the best fit at a photon energy of 621 eV. This value is similar to values reported previously in the literature using electron beam and γ-ray sources, but significantly larger than those reported for fast neutrons, α-particles, or energetically charged particles. It was found that in this soft x-ray energy regime, that degradation of PMMA involves primarily a random scission process of the main chain. The results of a least-squares fit of this soft x-ray G(S) data and all available literature values from other radiation sources, to the linear energy transfer [LET] dE/dx are discussed. © 1993 John Wiley & Sons, Inc.