Rapid synthesis of Gd2Zr2O7 ceramics by flash sintering and its aqueous durability

The high radiation resistance and long time stability of Gd₂Zr₂O₇ ceramics make it a promising candidate for high level waste (HLW) immobilization materials. In this study, single phase nanocrystalline Gd₂Zr₂O₇ was successfully synthesized and consolidated at temperatures around 1050 °C for only 1 min by flash sintering for the first time. The phase evolution and microstructural development during flash sintering were systematically studied and compared with the conventionally sintered samples. The flash sintered Gd₂Zr₂O₇ exhibit defect fluorite structure, and a following heat treatment at 1400 °C could transform the Gd₂Zr₂O₇ ceramics from defect fluorite phase into pyrochlore phase. The MCC-1 leaching test shows that the flash sintered Gd₂Zr₂O₇ samples exhibit good aqueous durability.     

Rapid synthesis of Gd2Zr2O7 glass-ceramics using spark plasma sintering

Glass-ceramics are possible host matrix for high level waste immobilization. The Gd₂Zr₂O₇ glass-ceramic matrix was successfully synthesized using spark plasma sintering (SPS) method in 5 minutes. The phase transition with sintering temperature was studied using X-ray diffraction, Raman and transmission electron microscopy. It revealed that samples kept a main defected fluorite phase as being sintered below 1800°C. Glass phase increased rapidly beyond 1850°C. The amorphous structure became the main body at 1900°C, with nanoscale crystal scattered in the bulk. With the increase of glass phase, the grain boundary became almost indistinguishable. The relationship between the final phase of Gd₂Zr₂O₇ with its synthetic temperature range and corresponding technology was reviewed. Gd₂Zr₂O₇ glass-ceramics could be acquired by extending the sintering temperature beyond 1850°C using SPS method.     

Rapid fabrication and phase transition of Nd and Ce co-doped Gd2Zr2O7 ceramics by SPS

A series of Nd and Ce co-doped Gd_2-xNd_xZr_2-yCe_yO₇ (0.0 ≤ x, y ≤ 2.0) ceramics were rapidly fabricated through spark plasma sintering (SPS) within 3?min. The effects of Nd and Ce contents on the phase composition, lattice parameter, active modes, microtopography and microstructure have been investigated in detail. XRD studies reveal that the compositions corresponding to 0.0 ≤ y ≤ 1.0 show a single phase and beyond 1.0 exhibit multiphase. The lattice parameters increase with elevated Nd and Ce content. The grains are densely packed on each other with cube-like shape, and the elements are almost homogeneously distributed in the compound. This synthetic method provides a simple pathway for the preparation of highly densified single phase ceramic at 1600–1700 ℃ for 3?min under pressure of 80?MPa.     

High capacity immobilization of U3O8 in Gd2Zr2O7 ceramics via appropriate occupation designs

An optimal occupation of U⁴⁺ and U⁶⁺ in Gd₂Zr₂O₇ is necessary for a really high immobilization capacity of U₃O₈ in Gd₂Zr₂O₇ based waste forms. Based on four kinds of occupation methods, a series of U₃O₈-doped Gd₂Zr₂O₇ compositions have been synthesized. The effects of U₃O₈ content on the phase and microstructure evolution of Gd₂Zr₂O₇ pyrochlore waste forms were investigated. Detailed XRD analysis show that the four sets of samples exhibit a single defect fluorite structure within the range of 0<x≤0.4, 0<x≤0.66, 0<x≤0.6 and 0<x≤1, respectively. The highest solubility of U₃O₈ is about 82.29 wt% when the occupation design (U⁴⁺ and U⁶⁺ substitute for Gd and Zr, respectively) was employed. It was found that the cell parameters of compounds in Set A (Gd_2–3x(U⁴⁺_xU⁶⁺_2x)Zr₂O_7+7x/2) decrease with increasing _x, while those of the other compositions increase. Moreover, the uranium are almost homogeneously distributed in all samples.     

Immobilization of simulated waste into pure Gd2Zr2O7 pyrochlore without space occupancy design

In this study, different molar ratios of Nd:Ce were directly mixed with prepared pure Gd₂Zr₂O₇ powders without space occupancy design. Samples were obtained by performing sparking plasma sintering (SPS) at 1750°C for 5 minutes. X-ray diffraction (XRD) results show that maximum solid solubility of simulated radionuclides can reach 50 mol%. In addition, all samples with the maximum solid solubility have high compactness, and all elements are evenly distributed on the surface of the samples. The samples show a better crystallization effect as the molar ratio of Nd:Ce increases. The maximum solid solubility increases from 42 mol% to 50 mol% when the amount of Nd₂O₃ reaches 66 mol%.     

Defect-fluorite Gd2Zr2O7 ceramics under helium irradiation: Amorphization,cell volume expansion,and multi-stage bubble formation

Here, we report a study on the radiation resistance enhancement of Gd₂Zr₂O₇ nanograin ceramics, in which amorphization, cell volume expansion, and multi-stage helium (He) bubble formation are investigated and discussed. Gd₂Zr₂O₇ ceramics with a series of grain sizes (55-221 nm) were synthesized and irradiated by 190 keV He ion beam up to a fluence of 5 × 10¹⁷ ions/cm². Both the degree of post irradiation cell volume expansion and the amorphization fraction appear to be size-dependent. As the average grain size evolves from 55 to 221 nm, the degree of post irradiation cell volume expansion increases from 0.56% to 1.02%, and the amorphization fraction increases from 6.8% to 11.1%. Additionally, the threshold He concentrations (at.%) of bubbles at different formation stages and locations, including (a) bubbles at grain boundary, (b) bubble-chains, and (c) ribbon-like bubbles within the grain, are all found to be much higher in the nanograin ceramic (55 nm) compared with that of the submicron sample (221 nm). We conclude that grain boundary plays a critical role in minimizing the structural defects, and inhibiting the multi-stage He bubble formation process.     

An abnormal incorporation behavior of Th in Gd2Zr2O7: A first-principles study

A theoretical study of Th accommodation in Gd₂Zr₂O₇ has been performed by density functional theory. Our calculations show that although thorium has only one charge state of Th⁴⁺, it can be incorporated into both Gd³⁺ and Zr⁴⁺ sites in Gd₂Zr₂O₇, depending on the chemical environments. Th occupation at Gd³⁺ site results in charge redistribution and the excess electrons introduced by Th are transferred to the neighboring Zr ions. As compared with the pure state, Th-containing Gd₂Zr₂O₇ pyrochlores are probably more inclined to undergo order-disorder transformation and are less susceptible to radiation-induced amorphization.     

Gd2Zr2O7 ceramics synthesized by solid-state reactive sintering: Effects of starting powders with different-scale particle sizes

In this work, the effects of starting oxide powders with different-scale particle sizes on the synthesis of gadolinium zirconate pyrochlore (Gd₂Zr₂O₇, GZO) and its physical properties were studied. Micron Gd₂O₃ (μG), micron ZrO₂ (μZ), nano Gd₂O₃ (nG), and nano ZrO₂ (nZ) powders were used. GZO ceramics were prepared by employing solid-state reactive sintering at 1300 °C, 1400 °C, 1500 °C and 1600 °C with mixed powders of different sizes (μGμZ, μGnZ, nGμZ and nGnZ). X-ray diffraction and Raman analyses of the ceramics revealed that nG has a more significant impact on the crystallization process than nZ. All ceramics synthesized with different sized oxide powders crystallized into pyrochlore phases except for those synthesized with μGnZ mixed powders, which resulted in a fluorite phase. The results indicated that decreasing the particle size of only ZrO₂ to synthesize pyrochlore-phase Gd₂Zr₂O₇ with high crystallinity may not be effective. Samples obtained at 1500 °C were further analyzed. Scanning electron microscopy results revealed that all four ceramics have a non-homogeneous grain size and that the average grain size ranges from 5.40 to 8.30 μm. In addition, the density and Vickers hardness measurements showed that the use of nanopowders significantly improves the mechanical properties.     

Novel complex ceramic oxides,Ln2TiO5 (Ln = La,Sm, Gd,Tb, Dy,Ho, Er,and Yb), for polyphase nuclear waste-forms

As part of a broader study of ceramic nuclear waste-forms, four different lanthanide titanates were fabricated; La_0.1Sm_0.1Gd_0.1Tb_0.1Dy_0.3Ho_0.1Er_0.2YbTiO₅, Sm_0.3Gd_0.3Dy_0.3Yb_1.1TiO₅, Sm_0.1Gd_0.4Dy_0.4Yb_1.1TiO₅, and Sm_0.2Gd_0.2Dy_0.2Yb_1.4TiO₅. The aim was to produce single-phase novel materials with cubic symmetry, capable of incorporating a wide variety of cations and with acceptable radiation tolerance. The chemistry flexibility and radiation tolerance are some of the major desirable properties for nuclear waste-form materials. By using multiple lanthanides the average lanthanide radius can be controlled and consequently the structure, along with properties such as radiation tolerance. The radiation tolerance was assessed using in situ 1 MeV krypton irradiation and transmission electron microscopy characterization. Those materials for which cubic symmetry was achieved displayed better radiation tolerance; a greater critical fluence of ions (F_c) was required for the crystalline to amorphous transition, and a lower temperature was required to maintain crystallinity (T_c) during irradiation.     

Thermo-physical and mechanical properties of Yb2O3 and Sc2O3 co-doped Gd2Zr2O7 ceramics

Ceramic materials for the thermal barrier coating (TBC) application of Gd₂Zr₂O₇ (GZO), (Gd_0.94Yb_0.06)₂Zr₂O₇ (GYb_0.06Z), (Gd_0.925Sc_0.075)₂Zr₂O₇ (GSc_0.075Z), (Gd_0.865Sc_0.075Yb_0.06)₂Zr₂O₇ (GSc_0.075Yb_0.06Z), and (Gd_0.8Sc_0.1Yb_0.1)₂Zr₂O₇ (GSc_0.1Yb_0.1Z) were successfully synthesized by chemical co-precipitation. The effects of the doping of Sc₂O₃ and Yb₂O₃ on the phases, thermo-physical and mechanical properties of the ceramics were investigated. The results show that both Yb₂O₃ and Sc₂O₃ doping promoted the phase transition of GZO from pyrochlore to fluorite. All the Sc₂O₃-doped samples exhibited enhanced fracture toughness, as compared to the undoped sample. Furthermore, the GSc_0.075Yb_0.06Z sample revealed a thermal conductivity of ~0.8 W/mK at 1200 °C, which was nearly 30% lower than that of the undoped sample. The associated mechanisms related to the effects of the doping on the thermophysical and mechanical properties are discussed.     

Densifications and mechanical properties of single-phase Gd2Zr2O7 ceramic waste forms with improved TRPO waste load

A nitrate–citrate combustion method combined with microwave sintering was firstly employed for the rapid fabrication of the Gd₂Zr₂O₇ matrix immobilizing various amounts of simulated nuclear wastes. Phase evolutions, microstructure changes, element distributions, densification processes and mechanical properties of the as-prepared (1 – x)Gd₂Zr₂O₇·xTRPO (0.0 ≤ x ≤ 0.6) at various temperatures were investigated. Compared to the reported studies, we have increased the immobilization amount of simulated TRPO waste within a crystal structure from 45 to 60 wt%. T_d and T_g (the threshold temperatures to trigger accelerated densification and grain growth, respectively) were employed to divide the densification process into three stages. the mechanical properties and the densification stages of the (1 – x)Gd₂Zr₂O₇·xTRPO (0.0 ≤ x ≤ 0.6) ceramics sintered under microwave sintering at various temperatures were finally determined. Fine-grained (1 – x)Gd₂Zr₂O₇·xTRPO (0.0 ≤ x ≤ 0.6) ceramic waste forms with average grain size less than 200 nm and relative density higher than 90% can be obtained by microwave sintering at sintering temperature less than 1400 °C.     

Characterizations of vacuum sintered Gd2Zr2O7 transparent ceramics using combustion synthesized nanopowder

Highly transparent Gd₂Zr₂O₇ ceramic was fabricated by vacuum sintering using combustion synthesized nanopowder with mean particle size of about 80 nm. The morphology and structure were analyzed by X-ray diffractometer, scanning electron microscopy, Raman spectroscopy and transmission electronic microscopy. The Gd₂Zr₂O₇ nanopowder and transparent ceramic are both in low ordered pyrochlore structure. The effects of sintering temperature on the density and transmittance of Gd₂Zr₂O₇ ceramic were investigated, and the optimum sintering temperature (1825 °C) was obtained. Gd₂Zr₂O₇ transparent ceramic sintered at 1825 °C for 6 h shows the highest transmittance of 77.3 % and the average grain size of about 80 μm.     

Gd2Zr2O7 and Nd2Zr2O7 pyrochlore prepared by aqueous chemical synthesis

Pyrochlore structured Gd₂Zr₂O₇ and Nd₂Zr₂O₇ are produced via complex precipitation processing. A suite of characterization techniques, including FTIR, Raman, X-ray and electron diffraction, TEM, SEM as well as nitrogen sorption are employed to investigate the structural and grain size evolution of the synthesized and calcined powder. Results show that Gd₂Zr₂O₇ with the pyrochlore structure are produced after calcination at 1400 °C for 12 h while Nd₂Zr₂O₇ has already formed the pyrochlore structure at 1200 °C. This method allows the formation of dense materials at relatively low temperature, with bulk densities over 92% of the theoretical values achieved after sintering at 1400 °C for 50 h. This unique aqueous synthetic method provides a simple pathway to produce pyrochlore lanthanide zirconate without using either organic solvent and/or mechanical milling procedures, making the synthesis protocol an attractive potential scale-up production of highly refractory ceramics.     

Alpha-particle irradiation effects on uranium-bearing Gd2Zr2O7 ceramics for nuclear waste forms

It is necessary to study the self-irradiation effects of nuclear waste forms under α-decay in the long term storage. In the present work, accelerated irradiation experiments were performed on (Gd_1-4xU_2x)₂(Zr_1-xU_x)₂O₇ (x = 0, 0.10, 0.14) samples using 0.5 MeV alpha-particle irradiation at fluences ranging from 1 × 10¹⁴ to 1 × 10¹⁷ ions/cm² at room temperature. Irradiation induced microstructural evolution was examined by grazing incidence X-ray diffraction (GIXRD), Raman spectroscopy and Field-emission scanning electron microscopy (FESEM). The results show that the main crystal structure is kept, however, weaker structural ordering is leaded as a result of intensified irradiation. And the radiation resistance is enhanced by the growing uranium content in the discussed range. Moreover, the irradiation effects as a function of depth have been discussed. Raman spectra reveal that the vibration intensity of atomic bonds are changed due to increased irradiation. In addition, the microtopography and element distribution have been kept after irradiation.     

Transparent polycrystalline Gd2Hf2O7 ceramics

We have successfully developed transparent polycrystalline Gd₂Hf₂O₇ ceramics with high in‐line transparency. A sol–gel process was used to synthesize the Gd₂Hf₂O₇ powder. Simultaneous thermal gravimetric analysis and differential thermal analysis (TGA/DTA) was used to identify the decomposition sequence as a function of temperature for the as‐synthesized sol–gel powders. The calcined powder is single phase and was formed with an estimated average particle size of 120 nm. Crystallization was confirmed by x‐ray diffraction (XRD) and a single phase was achieved by calcining at 1000°C. The calcined powders were hot‐pressed at 1500°C to achieve >95% theoretical density with closed pore structure followed by a hot isostatic pressing at 1500°C at 207 MPa to achieve a fully dense structure. Microstructural characterization shows a uniform grain size distribution with an average grain size of about 11 μm. In‐line transmission measurements revealed high transparency in the red and infrared. Dielectric properties remain stable with relative permittivity values around 180 and loss tangents less than 0.005 up to 350°C. Thermal conductivity was measured to be ~1.8 W/m°K at room temperature, decreasing to ~1.5 W/m°K by 500°C.     

The dependence of lattice thermal conductivity on phonon modes in pyrochlore-related Ln2Sn2O7 (Ln = La,Gd)

Rare-earth pyrochlore materials are promising thermal barrier coatings materials and fundamental understanding of their thermal transport is crucial for further improving its performance. In this work, using density functional theory (DFT) method, we calculated the intrinsic lattice thermal conductivities of Ln₂Sn₂O₇ (Ln = La, Gd) and conducted a comprehensive analysis on the mode thermal conductivity, relaxation time, Grüneisen parameters, group velocity, and specific heat, respectively. It is shown that in pyrochlore-type materials the number of the optical phonons is much larger than that of the acoustic phonon, and the thermal conductivity of acoustic phonons are suppressed, both of which increase the contribution ratio of optical phonons. Especially, through cumulative analysis, we found that the contribution of optical phonons is significant: the ratio of optical contribution is more than 50% and 64% in La₂Sn₂O₇ and Gd₂Sn₂O₇. This work provides a comprehensive picture illustrating the significant role of the optical phonons in the lattice thermal conduction in rare-earth pyrochlore materials, and points out an avenue to obtain low thermal conductivity in complex structural thermal insulation materials.     

Aqueous alkaline suitable gel system and related mechanism for highly transparent La0.4Gd1.6Zr2O7 ceramic preparation

In this work, a fabrication route combined optimized ISOBAM-104/TAC gel-casting (where TAC refers to triammonium citrate) and one-step sintering technology was developed to prepare highly transparent La_xGd_2-xZr₂O₇ (LGZO) ceramics. The gelling behavior in an alkaline environment was investigated, and the corresponding mechanism was systematically proposed for the advanced spontaneous gel system. The starting materials after ball milling were directly shaped into green bodies without any treatment, and high-quality LGZO ceramics were obtained by three-stage debinding and one-step sintering. The in-line transmittance of these ceramics reaches 74% at 1100 nm, which is about 95% of the theoretical value. This work not only establishes an efficient method to fabricate LGZO ceramics in large and complex shapes but also elucidates the gelling mechanism in alkaline, which expands the application of gel-casting technology in transparent ceramics.     

Fabrication and characterization of novel excellent thermal-protection Gd2Zr2O7/ZrO2 composite ceramic fibers with different proportions of Gd2Zr2O7

Three kinds of Gd₂Zr₂O₇/ZrO₂ (GZC) composite fibers with different proportions of Gd₂Zr₂O₇ were prepared by electrospinning method through changing the amount of Gd³⁺ in precursor solutions. The thermal decomposition, crystallization process, high temperature stability and heat-conducting properties of GZC fibers were fully characterized. The results showed that there were three crystalline phases, tetragonal phase ZrO₂, cubic phase ZrO₂ and defect fluorite phase Gd₂Zr₂O₇ in all the GZC fibers. The content of Gd₂Zr₂O₇ increased gradually with the increase of Gd³⁺ in precursor solutions which led to the gradual slowing down of grain growth rate, the decrease of thermal conductivity and the increase of high temperature stability of the obtained composite fibers. The thermal conductivities of all the GZC fiber sheets were lower than that of 7YSZ fiber sheet. The sheets of all the GZC fibers could keep the high temperature stability up to 1300 °C.     

DFT+U study and in-situ TEM investigation of high-entropy titanate pyrochlore (Lu0.25Y0.25Eu0.25Gd0.25)2Ti2O7

High-entropy pyrochlore has become a promising immobilization matrix due to its ability to immobilize multiple nuclides especially for high-level radioactive waste. This work adopts first principle method to analyze the formation possibility of (Lu_0.25Y_0.25Eu_0.25Gd_0.25)₂Ti₂O₇ (HTP-1). By calculating the Gibbs free energy of possible chemical reactions, we predict that the driving force to synthesize HTP-1 is greater than the driving force to form single-component pyrochlore at temperatures above 1225 K. The characterization results show that the HTP-1 sample is successfully prepared by the solid-state reaction at the predicted temperature. To investigate the radiation resistance of HTP-1, the sample is irradiated by 800 keV Kr²⁺ ions, and the microstructure evolution is characterized by in-situ TEM. HTP-1 sample achieves complete amorphous at 0.26 dpa, indicating that its radiation resistance is between Eu₂Ti₂O₇ and Y₂Ti₂O₇, which is proved by the calculation results of x_O48f and antisite defect formation energy.     

Ultrafast densification of high-entropy oxide (La0.2Nd0.2Sm0.2Eu0.2Gd0.2)2Zr2O7 by reactive flash sintering

Pyrochlore-type high-entropy oxides (HEOs) are usually sintered at high temperatures for a long time to achieve full density. Herein, we synthesized pyrochlore-structured (La_0.2Nd_0.2Sm_0.2Eu_0.2Gd_0.2)₂Zr₂O₇ HEOs with densities up to 99 % at a furnace temperature of 1200 °C in seconds via reactive flash sintering (RFS). The resultant HEOs achieved compositional uniformity at the atomic level and exhibited superior modulus, hardness and fracture toughness compared to the counterparts prepared by conventional solid-state sintering (at 1600 °C for 6 h). The underlying mechanisms for the ultrafast densification of the RFSed-HEOs were addressed in view of the roles of electric field, rapid heating, external pressure and internal reactions.