Investigation of the postcure reaction and surface energy of epoxy resins using time‐of‐flight secondary ion mass spectrometry and contact‐angle measurements

Time‐of‐flight secondary ion mass spectrometry (ToF‐SIMS) was used to investigate correlations between the molecular changes and postcuring reaction on the surface of a diglycidyl ether of bisphenol A and diglycidyl ether of bisphenol F based epoxy resin cured with two different amine‐based hardeners. The aim of this work was to present a proof of concept that ToF‐SIMS has the ability to provide information regarding the reaction steps, path, and mechanism for organic reactions in general and for epoxy resin curing and postcuring reactions in particular. Contact‐angle measurements were taken for the cured and postcured epoxy resins to correlate changes in the surface energy with the molecular structure of the surface. Principal components analysis (PCA) of the ToF‐SIMS positive spectra explained the variance in the molecular information, which was related to the resin curing and postcuring reactions with different hardeners and to the surface energy values. The first principal component captured information related to the chemical phenomena of the curing reaction path, branching, and network density based on changes in the relative ion density of the aliphatic hydrocarbon and the C₇H₇O⁺ positive ions. The second principal component captured information related to the difference in the surface energy, which was correlated to the difference in the relative intensity of the C_xH_yN_z⁺ ions of the samples. PCA of the negative spectra provided insight into the extent of consumption of the hardener molecules in the curing and postcuring reactions of both systems based on the relative ion intensity of the nitrogen‐containing negative ions and showed molecular correlations with the sample surface energy. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

ToF‐SIMS investigation of epoxy resin curing reaction at different resin to hardener ratios

Time‐of‐flight secondary ion mass spectrometry (ToF‐SIMS) and principal components analysis (PCA) were used to analyze diglycidyl ether of bisphenol A (DGEBA) and diglycidyl ether of bisphenol F (DGEBF) epoxy resin blend cured with isophorone diamine (IPD) hardener at different resin to hardener ratios. The aim was to establish correlations between the hardener concentration and the nature and progress of the crosslinking reaction. Insights into the cured resin structure revealed using ToF‐SIMS are discussed. Three sets of significant secondary ions have been identified by PCA. Secondary ions such as C₁₄H₇O⁺, CHO⁺, CH₃O⁺, and C₂₁H₂₄O₄⁺ showed variance related to the completion of the curing reaction. Relative intensities of C_xH_yN_z⁺ ions in the cured resin samples are indicative of the un‐reacted and partially reacted hardener molecules, and are found to be proportional to the resin to hardener mixing ratio. The relative ion intensities of the aliphatic hydrocarbon ions are shown to relate to the cured resin crosslinking density. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Oxygen Isotope Transport Properties of Yttria‐Stabilized Zirconia (YSZ) in O2‐ and H2O‐Containing Atmospheres

Oxygen isotope exchange experiments, H₂¹⁸O/H₂¹⁶O (”wet” anneals) and ¹⁸O₂/¹⁶O₂ (”dry” anneals), were performed on single crystal samples of yttria‐stabilized zirconia (YSZ) at a temperature of T = 1073 K with subsequent determination of the oxygen isotope profiles in the solid by time‐of‐flight secondary ion mass spectrometry (ToF‐SIMS). Such experiments yielded oxygen tracer diffusion coefficients (D*) and oxygen tracer surface exchange coefficients (k*), from both the polished (smooth) and unpolished (rough) sides of single crystal samples, as a function of water partial pressure pH₂O and oxygen partial pressure pO₂. Isothermal values of D* were found to depend on neither pO₂ nor pH₂O (nor surface roughness). Isothermal values of k*, in contrast, displayed a strong dependence on pO₂ or pH₂O; k*_wet was, in addition, 2–3 orders of magnitude higher than k*_dry. Surprisingly, surface roughness had little effect on k*_wet, whereas rough surfaces exhibited much higher k*_dry values than smooth surfaces. Data for k*_wet obtained as a function of temperature at pH₂O = 18 mbar show a change in activation enthalpy at T ≈ 973 K. The behavior of k* is discussed in terms of surface composition, surface area and surface reaction mechanisms.     

Inward Migration of Glass‐Modifier Cations During Heat Treatment Under an N2 Atmosphere

An Na⁺/Ca²⁺‐deficient layer is observed to form on the glass surface region up to a depth of hundreds of nanometers when a soda‐lime‐silicate glass is heat treated under an N₂ atmosphere near its glass‐transition temperature. The measurements were performed using X‐ray photoelectron spectroscopy with C₆₀‐ion sputtering (C₆₀‐XPS) and dynamic secondary‐ion mass spectrometry (D‐SIMS) with consideration of the mass and charge balances. The increase in the amount of hydrogen is substantially less than the decrease in the total charge due to the loss of modifier cations in the Na⁺/Ca²⁺‐deficient layer; furthermore, the oxygen concentration in this layer is lower than the bulk value, suggesting that the silanol groups in the surface layer of the glass are dehydrated. A high‐concentration layer of Ca²⁺ is also confirmed in the dehydration layer of the glass heat treated under an N₂ atmosphere, suggesting that Na⁺ and Ca²⁺ ions migrate inward into the glass via an ion‐exchange reaction with protons, which migrate toward the surface from the bulk. We also confirmed that a thicker Na⁺/Ca²⁺‐deficient layer is formed on glass surfaces with higher water content. Our results suggest that the dehydration of the silanol groups is the driving force of the inward migration of Na⁺ and Ca²⁺ ions.     

CW CO2‐Laser‐Induced Formation of Fulgurite on Lime–Pozzolan Mortar

A glassy material similar to fulgurites (fusion of the soil which has been struck by lightning) was prepared by continuous wave (CW) CO₂ laser (λ = 10.6 μm) ablation of lime–pozzolan mortar at medium‐vacuum conditions and atmospheric pressure. In all the irradiated samples, the determined surface temperature is higher than the melting temperature of mortar (1556 K), so the surface is melted and converted into an amorphous glassy when cooled. The samples were studied combining laser‐induced breakdown spectroscopy (LIBS) and Raman spectroscopy. The emission induced by the CW CO₂ laser is mainly due to electronic relaxation of Na, K, Si, Si⁺, Ca, O, N, and CaOH species along with an intense continuum due to blackbody emission. The emission induced on both natural and produced fulgurite is mostly due to electronic relaxation of Ca, Ca⁺, Si, Si⁺, Si²⁺, Si³⁺, H, Na, K, Mg, N, O, CaOH, and OH species with different relative intensities in some of them. Raman spectra show that the glassy formed material is similar to natural fulgurites, with the main difference arising from portlandite formed over the surface of the lime–pozzolan mortar. As the laser power increases, less density SiO₂ glass is formed with more Q⁴ and Q¹ units present.     

Phase behavior of binary blends of PP/PP‐g‐AA: limitations of the conventional characterization techniques

In this study, miscibility/immiscibility issues of a binary blend consisting of polypropylene (PP) and acrylic acid grafted polypropylene (PP‐g‐AA) were investigated using rheometry, DSC, dynamic mechanical and thermal analysis (DMTA), AFM and time‐of‐flight secondary‐ion mass spectrometry (ToF‐SIMS). Phase separation analysis of such blend systems is a challenge and complex due to chemically similar components as well as the low value of acrylic acid groups in the graft copolymer. Thus, it is crucial to determine if the present blend shows some degree of miscibility or develops co‐continuous morphology between the components. The analysis of rheometrical, DSC and DMTA results indicated no sensitivity of these classical techniques for detecting the miscibility or immiscibility of such a system. However, AFM data effectively detected dispersed‐phase domains corresponding to the PP‐g‐AA rich phase. The results, for the first time, indicated that the start of phase separation occurs at a critical copolymer concentration between 2 and 5 wt%. Furthermore it was observed that, as the PP‐g‐AA content increases, the size and continuity of the dispersed phase increase and reach a highly continuous morphology. Additionally, ToF‐SIMS chemical imaging was carried out to aid in the interpretation of the AFM data. © 2016 Society of Chemical Industry     

Topography characterization and initial cellular interaction of plasma‐based Ar+ beam‐treated PDMS surfaces

Assuming that the existence of an ion‐flow in the plasma volume could strength the surface modifying effect, including its durability, a parallel plate reactor in reactive ion etching mode was employed to obtain surface modified PDMS with improved cellular interaction. The discharge power was varied at 100, 1200, and 2500 W to ensure varied ion‐flow density. The changes in the surface topography were observed by SEM and AFM, and the surface roughness was characterized by both: mean roughness, R_a, and root‐mean‐square, R_q. Time dependent water contact angle measurements were performed to control the durability of the hydrophilizing effect. Anisotropic etching, accompanied with decrease of the PDMS surface roughness, was observed up to discharge power of 1200 W that turns in intense isotropic one, accompanied with a sharp increase of the surface roughness over 1200 W, most probably because of arise of reverse sputtered neutrals diffracting the main plasma Ar⁺ flow. Human fibroblasts were applied as an in vitro model to learn more about the initial cellular interaction of the modified surfaces and to identify the optimal treatment conditions. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Synthesis,characterization, and antimicrobial properties of oligo‐4‐[(pyridine‐3‐yl‐methylene) amino] phenol

The oxidative polycondensation reaction conditions of 4‐[(pyridine‐3‐yl‐methylene) amino]phenol (4‐PMAP) were studied using H₂O₂, atmospheric O₂, and NaOCl oxidants in an aqueous alkaline medium between 30°C and 90°C. Synthesized oligo‐4‐[(pyridine‐3‐yl‐methylene) amino] phenol (O‐4‐PMAP) was characterized by ¹H‐, ¹³C NMR, FTIR, UV–vis, size exclusion chromatography (SEC), and elemental analysis techniques. The yield of O‐4‐PMAP was found to be 32% (for H₂O₂ oxidant), 68% (for atmospheric O₂ oxidant), and 82% (for NaOCl oxidant). According to the SEC analysis, the number–average molecular weight, weight–average molecular weight, and polydispersity index values of O‐4‐PMAP was found to be 5767, 6646 g mol^?1, and 1.152, respectively, using H₂O₂, and 4540, 5139 g mol^?1, and 1.132, respectively, using atmospheric O₂, and 9037, 9235 g mol^?1, and 1.022, using NaOCl, respectively. According to TG and DSC analyses, O‐4‐PMAP was more stable than 4‐PMAP against thermal decomposition. The weight loss of O‐4‐PMAP was found to be 94.80% at 1000°C. Also, antimicrobial activities of the oligomer were tested against B. cereus, L. monocytogenes, B. megaterium, B. subtilis, E. coli, Str. thermophilus, M. smegmatis, B. brevis, E. aeroginesa, P. vulgaris, M. luteus, S. aureus, and B. jeoreseens. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 3327–3333, 2006     

Synthesis and characterization of homo‐ and copolymers of 3‐(2‐cyano ethoxy)methyl‐ and 3‐[methoxy(triethylenoxy)]methyl‐3′‐methyl‐oxetane

Two oxetane‐derived monomers 3‐(2‐cyanoethoxy)methyl‐ and 3‐(methoxy(triethylenoxy)) methyl‐3′‐methyloxetane were prepared from the reaction of 3‐methyl‐3′‐hydroxymethyloxetane with acrylonitrile and triethylene glycol monomethyl ether, respectively. Their homo‐ and copolyethers were synthesized with BF₃· Et₂O/1,4‐butanediol and trifluoromethane sulfonic acid as initiator through cationic ring‐opening polymerization. The structure of the polymers was characterized by FTIR and¹H NMR. The ratio of two repeating units incorporated into the copolymers is well consistent with the feed ratio. Regarding glass transition temperature (T_g), the DSC data imply that the resulting copolymers have a lower T_g than pure poly(ethylene oxide). Moreover, the TGA measurements reveal that they possess in general a high heat decomposition temperature. The ion conductivity of a sample (P‐AN 20) is 1.07 × 10^?5 S cm^?1 at room temperature and 2.79 × 10^?4 S cm^?1 at 80 °C, thus presenting the potential to meet the practical requirement of lithium ion batteries for polymer electrolytes. Copyright © 2005 Society of Chemical Industry     

Comprehensive study of polymer fiber surface modifications Part 1: high‐fluence UV‐excimer‐laser‐induced structures

Recently, there has been great interest in physico‐chemical surface treatments for modifying polymer surfaces. Ultraviolet (UV)‐excimer‐laser irradiation of polymers is of particular interest. In this study, polyamide was irradiated by a 193 nm excimer laser with a fluence above its ablation threshold (high‐fluence). Morphological changes of the resulting samples were characterized by scanning electron microscopy (SEM) and tapping mode atomic force microscopy (TM‐AFM). Chemical modifications by laser treatment were studied by X‐ray photoelectron spectroscopy (XPS), time‐of‐flight secondary ion mass spectrometry (ToF‐SIMS) and chemical force microscopy (CFM). Topographical results indicated that ‘ripple‐like’ structures of micrometer size were formed after laser irradiation. XPS and Tof‐SIMS results showed that bond scission occurred on the polymer surface under the action of high‐fluence. Changes in surface chemical properties of the laser‐irradiated polyamide were supported by CFM experiments. Copyright © 2004 Society of Chemical Industry     

Metal‐solvating and self‐association of amphiphilic polyamides containing poly(oxyethylene) blocks

An amphiphilic poly(ether amide) consisting of hydrophilic poly(oxyethylene) amide blocks was prepared from the copolymerization of sebacic acid and two poly(oxyalkylene) diamines including a poly(oxyethylene) diamine (POE‐amine at 2000 M_w) and a poly(oxypropylene) diamine (POP‐amine at 230 M_w). The copolymer was estimated to have an average molecular weight of 15,000 M_w (GPC) or approximately three hydrophilic POE segments per strain. The presence of POE segments rendered polymer hydrophilicity and complexing ability for Li⁺, K⁺, Ca⁺², Ni⁺², Pd⁺², and Cu⁺² salts. In particular, lithium perchlorate affected the copolymer to the greatest extent in enhancing electrostatic dissipation or reducing surface resistivity as low as 10^5.0 Ω/sq (cross‐sectional area) at 1/180 Li⁺/EO from 10^7.2 Ω/sq (without metal ion). In such a metal complexation, the copolymer showed a new POE segmental crystalline phase at a melting temperature between ?10.4 and ?14°C, accompanied with the metal‐free original phase of ?31°C. In static toluene/water, the metal ions had no effect on the copolymer surfactancy in lowering the interfacial tension, reaching 4.4 dyn/cm at a critical micelle concentration (cmc) of 0.01 wt %. When mixing toluene and water, the lithium or nickel ions were found to be detrimental to the emulsifying process. Without the metal ion, fine droplets at average sizes of 4.5–5.0 μm were observed in the copolymer/ toluene/water emulsification. These amphiphilic behaviors of the POE‐segmented polyamide with or without metal ions were explained by the competing noncovalent bonding interactions among POE/metal ion/water. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 612–621, 2002     

Mechanical reinforcement in magadiite/styrene‐butadiene rubber composites

This work investigates mechanical properties of styrene‐butadiene rubber (SBR) composites incorporating magadiite (MGD), a synthetic layered silicate (Na₂Si₁₄O₂₉·9H₂O) with surface chemistry similar to precipitated silica used in tire tread formulations. Treatment with cetyltrimethylammonium (CTA⁺) expands the MGD layers and makes the interlayer face surfaces accessible to sulfur‐functional silane TESPT (Si69) and SBR, primarily during batch mixing. DMA and tensile testing of cured CMGD/SBR composites show that CTA‐treated MGD (CMGD) provides substantially higher levels of mechanical reinforcement than equivalent amounts of silica. However, CMGD/SBR composites exhibit larger loss tangent values above T_g, probably due to lower SBR‐SBR crosslink density resulting from interlayer trapping of sulfur released by Si69 during vulcanization. DMA and tensile testing also demonstrate Si69′s critical role in forming MGD‐SBR graft sites essential to mechanical reinforcement. Replacing silica with CMGD reduces composite weight without sacrificing tensile modulus, suggesting that use of CMGD in tire rubber formulations could improve vehicle energy efficiency. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44763.     

Oxygen Ion Conduction in Bulk and Grain Boundaries of Nominally Donor‐Doped Lead Zirconate Titanate (PZT): A Combined Impedance and Tracer Diffusion Study

Oxygen ion conduction in Nd³⁺‐doped Pb(Zr_xTi_1?x)O₃ (PZT) was investigated by impedance spectroscopy and ¹⁸O‐tracer diffusion with subsequent secondary ion mass spectrometry (SIMS) analysis. Ion blocking electrodes lead to a second relaxation feature in impedance spectra at temperatures above 600°C. This allowed analysis of ionic and electronic partial conductivities. Between 600°C and 700°C those are in the same order of magnitude (10^?5–10^?4 S/cm) though very differently activated (2.4 eV vs. 1.2 eV for ions and electron holes, respectively). Oxygen tracer experiments showed that ion transport mainly takes place along grain boundaries with partly very high local ionic conductivities. Numerical analysis of the tracer profiles, including a near‐surface space charge zone, revealed bulk and grain‐boundary diffusion coefficients. Calculation of an effective ionic conductivity from these diffusion coefficients showed good agreement with conductivity values determined from impedance measurements. Based on these data oxygen vacancy concentrations in grain boundary and bulk could be estimated. Annealing at high temperatures caused a decrease in the grain‐boundary ionic conductivity and onset of additional defect chemical processes near the surface, most probably due to cation diffusion.     

Synthesis and properties of polymer from bis‐3,4‐ethylenedioxythiophene substituted acenaphthenequinoxaline

A new electrochoromic polymer poly(8,11‐bis(3,4‐ethylenedioxy thiophen‐2‐yl)acenaphtho[1,2‐b]‐quinoxaline) (PBEAQ) was synthesized by electrochemical polymerization of the corresponding monomer (BEAQ) in a 0.1 M tetraethylammonium tetrafluoroborate (TEABF₄) dichloromethane–acetonitrile (2 : 1, v : v) solution. The monomer and polymer were characterized by elemental analysis, ¹H‐NMR, IR, and UV‐vis spectroscopy. The electrochemical and optical properties of polymer were investigated by cyclic voltammetry and UV‐vis spectroscopy. Cyclic voltammetry and spectroelectrochemistry studies demonstrated that the polymer can be reversibly reduced and oxidized (both n‐ and p‐doped) between ?2 V and +1.5 V vs. Ag/Ag⁺. The polymer had a transmissive light blue color in the oxidized state and reddish color in the reduced state. Undoped polymer shows UV‐vis absorption peaks at 615 nm in solution, 650 nm in solid state, and has an optical band gap of 1.5 eV. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Effect of Sintering Additives on Relative Density and Li‐ion Conductivity of Nb‐Doped Li7La3ZrO12 Solid Electrolyte

Lithium ion conductors with garnet‐type structure are promising candidates for applications in all solid‐state lithium ion batteries, because these materials present a high chemical stability against Li metal and a rather high Li⁺ conductivity (10^?3–10^?4 S/cm). Producing densified Li‐ion conductors by lowering sintering temperature is an important issue, which can achieve high Li conductivity in garnet oxide by preventing the evaporation of lithium and a good Li‐ion conduction in grain boundary between garnet oxides. In this study, we concentrate on the use of sintering additives to enhance densification and microstructure of Li₇La₃ZrNbO₁₂ at sintering temperature of 900°C. Glasses in the LiO₂‐B₂O₃‐SiO₂‐CaO‐Al₂O₃ (LBSCA) and BaO‐B₂O₃‐SiO₂‐CaO‐Al₂O₃ (BBSCA) system with low softening temperature (<700°C) were used to modify the grain‐boundary resistance during sintering process. Lithium compounds with low melting point (<850°C) such as LiF, Li₂CO₃, and LiOH were also studied to improve the rearrangement of grains during the initial and middle stages of sintering. Among these sintering additives, LBSCA and BBSCA were proved to be better sintering additives at reducing the porosity of the pellets and improving connectivity between the grains. Glass additives produced relative densities of 85–92%, whereas those of lithium compounds were 62–77%. Li₇La₃ZrNbO₁₂ sintered with 4 wt% of LBSCA at 900°C for 10 h achieved a rather high relative density of 85% and total Li‐ion conductivity of 0.8 × 10^?4 S/cm at room temperature (30°C).     

Size‐controlled gold nanoparticles inside polyacrylamide microgels

Gold nanoparticles (AuNPs) of different sizes were synthesized into a crosslinked network of polyacrylamide (PAAm) microgels. PAAm was prepared by means of semicontinuous inverse heterophase polymerization under monomer‐starving conditions with a z‐average particle size of 384 ± 18 nm. AuNPs with controlled size were obtained by a reduction reaction of Au⁺³ to Au⁰ from a gold(III) chloride trihydrate (HAuCl₄) solution inside microgel the crosslinked network (AuNP‐PAAm). The reduction reaction was verified for 2 h by ultraviolet–visible spectroscopy (UV–vis). AuNP–PAAm exhibited a particle size between 288 ± 12 and 230 ± 15 nm at HAuCl₄ concentrations of 0.4 and 1.3 mM, respectively. The AuNP–PAAms were observed by transmission electron microscopy, and their sizes were determined to be 19 ± 2 nm (1.3 mM) and 17 ± 2 nm (1.1 mM). With UV–vis spectroscopy, we detected the formation of AuNPs at a wavelength of 552 nm, and with X‐ray diffraction analysis, we proved that the crystal arrangement was face‐centered cubic. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43560.     

Synthesis of Nano‐γ‐Ferric Oxide by Thermolysis of the 2‐Mercapto‐5‐Methylpyridine‐N‐Oxide‐Iron(III) Complex via Factorial Design

2‐Mercapto‐5‐methylpyridine‐N‐oxide (MMPNO) and its sodium salt (NaMMPNO) were synthesized. The reaction of the latter with Fe³⁺ generates Fe(MMPNO)₃ chelate. The thermolysis of this chelate at 350 °C yielded highly pure reddish‐brown γ‐Fe₂O₃ nanocrystallites with an average particle size of 6.2 nm, a particle size range of 4.2 to 14.8 nm, and a specific surface area of 51.5 m²g^–1. The thermolysis process was optimized using the 2² fractional design. Quantitative tests and characterization of products were carried out by UV‐vis spectroscopy, XRD, LLS, SEM, TGA, BET, TEM, FT‐IR, elemental microanalysis, and classical analytical measurements.     

Effect of P2O5 on the Nonisothermal Sinter‐Crystallization Process of a Lithium Aluminum Silicate Glass

Dense (~98.5%), lithium aluminum silicate glass‐ceramics were obtained via the sinter‐crystallization of glass particle compacts at relatively low temperatures, that is, 790–875°C. The effect of P₂O₅ on the glass‐ceramics' sinter‐crystallization behavior was evaluated. We found that P₂O₅ does not modify the surface crystallization mechanism but instead delays the crystallization kinetics, which facilitates viscous flow sintering. Our glass‐ceramics had virgilite (Li_xAl_xSi_3‐xO₆; 0.5 < x < 1), a crystal size <1 μm, and a linear thermal expansion coefficient of 2.1 × 10^?6°C^?1 in the temperature range 40–500°C. The overall heat treatment to obtain these GCs was quite short, at ~25 min.     

Methacrylic acid and dodecyl methacrylate (MAc‐DMA) hydrogel for enhanced catalytic activity of lipase of Bacillus coagulans MTCC‐6375

An alkaline thermotolerant bacterial lipase of Bacillus coagulans MTCC‐6375 was purified and immobilized on a methacrylic acid and dodecyl methacrylate (MAc‐DMA) hydrogel. The lipase was optimally bound to the matrix after 20 min of incubation at 55°C and pH 9 under shaking conditions. The matrix‐bound lipase retained approximately 50% of its initial activity at 70–80°C after 3 h of incubation. The immobilized lipase was highly active on medium chain length p‐nitrophenyl acyl ester (C: 8, p‐nitrophenyl caprylate) than other p‐nitrophenyl acyl esters. The presence of Fe³⁺, NH₄⁺, K⁺, and Zn²⁺ ions at 1 mM concentration in the reaction mixture resulted in a profound increase in the activity of immobilized lipase. Most of the detergents partially reduced the activity of the immobilized lipase. The immobilized lipase performed ～62% conversion in 12 h at temperature 55°C. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 1420–1426, 2006     

Eu‐Doped β‐SiAlON Phosphors: Template‐Assistant Low Temperature Synthesis,Dual Band Emission,and High‐Thermal Stability

A hard template route has been successfully developed for synthesis of β‐SiAlON:Eu phosphors at low temperatures. The synthesis utilizes mesoporous silica (SBA‐15) skeleton as an active Si source, combined with the carbothermal reduction and nitridation method. It has been shown that the additional driving force from high surface area and porosity of SBA‐15 enables β‐SiAlON:Eu (with compositions of Si_6?zAl_z?xO_z+xN_8?z?x: xEu, x = 0.010–0.200 and z = 1.000) phosphors to be formed as a dominant phase at low temperature of 1400°C. The resultant β‐SiAlON:Eu phosphor powders exhibit a typical rod‐like morphology and a well dispersed state. By tailoring the Eu²⁺ concentration in the phosphors, a continuous change in emission band can be realized, that is a blue emission dominated for low Eu²⁺ concentrations and a green emission dominated for high Eu²⁺ doping concentrations. Furthermore, the resultant phosphors exhibit a small thermal quenching up to high temperature of 250°C. Therefore, the developed method is beneficial to synthesize LED phosphors of oxynitride systems at lower temperatures.