Effect of binary block‐selective solvents on self‐assembly of ABA triblock copolymer in dilute solution

We have studied the self‐assembly of the ABA triblock copolymer (P4VP‐b‐PS‐b‐P4VP) in dilute solution by using binary block‐selective solvents, that is, water and methanol. The triblock copolymer was first dissolved in dioxane to form a homogeneous solution. Subsequently, a given volume of selective solvent was added slowly to the solution to induce self‐assembly of the copolymer. It was found that the copolymer (P4VP₄₃‐b‐PS₃₆₆‐b‐P4VP₄₃) tended to form spherical aggregate or bilayer structure when we used methanol or water as the single selective solvent, respectively. However, the aggregates with various nanostructures were obtained by using mixtures of water and methanol as the block‐selective solvents. The aggregate structure changed from sphere to rod, vesicle, and then to bilayer by changing water content in the block‐selective solvent from 0 to 100%. Moreover, it was found that the vesicle size could be well controlled by changing the copolymer content in the solution. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1536–1545, 2008     

Formation of long‐range stripe patterns with sub‐10‐nm half‐pitch from directed self‐assembly of block copolymer

We have demonstrated directed self‐assembly of poly(styrene‐b‐dimethylsiloxiane) (PS‐b‐PDMS) down to sub‐10‐nm half‐pitch by using grating Si substrate coated with PDMS. The strong segregation between PS and PDMS enables us to direct the self‐assembly in wide grooves of the grating substrate up to 500 nm in width. This process can be applied to form various type of sub‐10‐nm stripe pattern along variety of grating shape. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2010     

Three‐Dimensional Block Copolymer Nanostructures by the Solvent‐Annealing‐Induced Wetting in Anodic Aluminum Oxide Templates

Block copolymers have been extensively studied over the last few decades because they can self‐assemble into well‐ordered nanoscale structures. The morphologies of block copolymers in confined geometries, however, are still not fully understood. In this work, the fabrication and morphologies of three‐dimensional polystyrene‐block‐polydimethylsiloxane (PS‐b‐PDMS) nanostructures confined in the nanopores of anodic aluminum oxide (AAO) templates are studied. It is discovered that the block copolymers can wet the nanopores using a novel solvent‐annealing‐induced nanowetting in templates (SAINT) method. The unique advantage of this method is that the problem of thermal degradation can be avoided. In addition, the morphologies of PS‐b‐PDMS nanostructures can be controlled by changing the wetting conditions. Different solvents are used as the annealing solvent, including toluene, hexane, and a co‐solvent of toluene and hexane. When the block copolymer wets the nanopores in toluene vapors, a perpendicular morphology is observed. When the block copolymer wets the nanopores in co‐solvent vapors (toluene/hexane = 3:2), unusual circular and helical morphologies are obtained. These three‐dimensional nanostructures can serve as naontemplates for refilling with other functional materials, such as Au, Ag, ZnO, and TiO₂.

     

Synthesis and morphology of model PS‐b‐PDMS copolymers

True model linear poly(styrene‐b‐dimethylsiloxane) PS‐b‐PDMS copolymers were synthesized by using sequential addition of monomers and anionic polymerization (high‐vacuum techniques), employing the most recent experimental procedures that allow the controlled polymerization of each monomer to obtain blocks with controlled molar masses. The model diblock copolymers obtained were analyzed by using different techniques, such as size‐exclusion chromatography, ¹H NMR, Fourier transform infrared spectroscopy, small angle X‐rays scattering (SAXS), and wide angle X‐rays scattering (WAXS). The PS‐b‐PDMS copolymers obtained showed narrow molar mass distribution and variable PDMS content, ranging from 2 up to 55 wt %. Compacted powder samples were investigated by SAXS to reveal their structure and morphology changes on thermal treatment in the interval from 30 to 200 °C. The sample with the highest PDMS content exhibits a lamellar morphology, whereas two other samples show hexagonally packed cylinders of PDMS in a PS matrix. For the lowest PDMS content samples, the SAXS pattern corresponds to a disordered morphology and did not show any changes on thermal treatment. Detailed information about the morphology of scattering domains was obtained by fitting the SAXS scattering curves. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 3119–3127, 2010     

Dewetting behavior of Langmuir−Blodgett films of polystyrene‐b‐poly(methyl methacrylate) induced by solvent vapor annealing

In order to explore the degree of contact between hydrophilic blocks and the substrate, the dewetting behavior of Langmuir–Blodgett (LB) films of polystyrene‐block‐poly(methyl methacrylate) (PS‐b‐PMMA) induced by PMMA‐selective acetone vapor were investigated by atomic force microscopy (AFM) for the first time. With the annealing of acetone vapor, the LB films of PS‐b‐PMMA undergo the swelling and coalescing of aggregates, the formation of bicontinuous patterns, the formation of droplets, and the periodic increase and decrease of droplets. The emergence of the bicontinuous patterns indicates that the dewetting occurs via the spinodal dewetting mechanism. The periodic droplet evolution is a novel phenomenon observed for the first time and quite different from the single droplet evolution of spin‐coated films, which is probably due to the degree of contact between PMMA blocks and the substrate in the LB films being larger than that in the latter. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 825–830     

Polystyrene‐b‐poly(2,2,2‐trifluoroethyl acrylate)‐b‐polystyrene copolymers: Synthesis and fabrication of their hydrophobic porous films,spheres, and fibers

New block copolymers Polystyrene‐b‐poly (2,2,2‐trifluoroethyl acrylate)‐b‐Polystyrene (PS‐PTFEA‐PS) with controlled molecular weight (M_n=5000‐11000 g?mol^?1) and narrow molecular weight distribution (M_w/M_n=1.13‐1.17) were synthesized via RAFT polymerization. The molecular structure and component of PS‐PTFEA‐PS block copolymers were characterized through ¹H NMR, ¹⁹F NMR, GPC, FT‐IR and elemental analysis. The porous films of such copolymers with average pore size of 0.80‐1.34 μm and good regularity were fabricated via a static breath‐figure (BF) process. The effects of solvent, temperature, and polymer concentration on the surface morphology of such film were investigated. In addition, microstructured spheres and fibers of such block copolymers were fabricated by electrospinning process and observed by scanning electron microscopy (SEM). Furthermore, the hydrophobicity of porous films, spheres, and fibers was investigated. The porous film showed a good hydrophobicity with the water‐droplet contact angles of 129°, and the fibers showed higher hydrophobicity with the water‐droplet contact angles of 142°. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 678–685     

Controlled co‐solvent vapor annealing and the importance of quenching conditions in thin‐film block copolymer self‐assembly

A controlled co‐solvent vapor annealing system was designed and constructed to investigate the effects of solvent vapor activity during the rapid ambient quenching process on the morphology of a cylinder‐forming poly(styrene)‐b‐poly (ethylene oxide) (PS‐PEO) annealed in toluene and water vapor. A phase transformation from cylinders in the bulk to close‐packed spheres in swollen thin films occurred, which was reversed upon quenching with dry nitrogen. Quenching with humidified nitrogen preserved the spherical morphology but could significantly alter domain spacing and reduce long‐range order in the dried films under some circumstances. Specifically, long‐range order in the quenched films was found to decrease as the quenching humidity decreased from the humidity used during annealing, and the best long‐range order was obtained when the humidity remained consistent throughout both annealing and quenching. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 1125–1130     

Synthesis of highly dispersed,block copolymer‐grafted TiO2 nanoparticles within neat block copolymer films

The objective of the study is to formulate exclusive block copolymer (BCP) nanocomposites by dispersing bcp end‐grafted nanoparticles (bcp‐g‐nps) of PMMA‐b‐PS‐g‐TiO₂ within PS‐b‐PMMA matrix. PMMA‐b‐PS‐g‐TiO₂ is synthesized using a “grafting‐to” approach and characterized by XPS and TGA to establish that the copolymer chains were bonded to NPs. Good dispersion of bcp‐g‐nps in PMMA and PS‐PMMA bcp films is observed, in contrast to poor dispersion in PS films. In PS‐PMMA films, the compatible and identical bcp nature of the end‐grafted polymer, and large NP size caused it to span across entire PS‐PMMA domains. Poor and good dispersion in PS and PMMA matrices, respectively, can be rationalized by the fact that NPs interactions are driven by the PMMA at the outer corona of the bcp‐g‐nps. Developing bcp‐g‐nps as a strategic route to preparation of highly dispersed high permittivity NPs like titanium dioxide (TiO₂) in bcp matrix can have important ramifications for energy storage devices. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 468–478     

High‐performance thin film composite membranes with well‐defined poly(dimethylsiloxane)‐b‐poly(ethylene glycol) copolymer additives for CO2 separation

A series of well‐defined diblock copolymers (BCPs) consisting of poly(ethylene glycol) (PEG) and poly(dimethylsiloxane) (PDMS) were synthesized and blended with commercially available PEBAX® 2533 to form the active layer of thin‐film composite (TFC) membranes, via spin‐coating. BCPs with a PEG component ranging from 1 to 10 kDa and a PDMS component ranging from 1 to 10 kDa were synthesized by a facile condensation reaction of hydroxyl terminated PEG and carboxylic acid functionalized PDMS. The BCP/PEBAX® 2533 blends up to 50 wt % on cross‐linked PDMS gutter layers were tested at 35 °C and 350 kPa. TFC membranes containing BCPs of 1 kDa PEG and 1–5 kDa PDMS produced optimal results with CO₂ permeances of approximately 1000 GPU which is an increase up to 250% of the permeance of pure PEBAX® 2533 composite membranes, while maintaining a CO₂/N₂ selectivity of 21. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 1500–1511     

Pressure‐volume‐temperature and glass transition behavior of silica/polystyrene nanocomposite

The pressure‐volume‐temperature (PVT) behavior and glass transition behavior of a 10 wt % silica nanoparticle‐filled polystyrene (PS) nanocomposite sample are measured using a custom‐built pressurizable dilatometer. The PVT data are fitted to the Tait equation in both liquid and glassy states; the coefficient of thermal expansion α, bulk modulus K, and thermal pressure coefficient γ are examined as a function of pressure and compared to the values of neat PS. The glass transition temperature (T_g) is reported as a function of pressure, and the limiting fictive temperature (T_f′) from calorimetric measurements is reported as a function of cooling rate. Comparison with data for neat PS indicates that the nanocomposite has a slightly higher T_g at elevated pressures, higher bulk moduli at all pressures studied, and its relaxation dynamics are more sensitive to volume. The results for the glassy γ values suggest that thermal residual stresses would not be reduced for the nanocomposite sample studied. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 1131–1138     

Synthesis,characterization and self‐assembly of well‐defined linear heptablock quaterpolymers

Two well‐defined heptablock quaterpolymers of the ABCDCBA type [Α: polystyrene (PS), B: poly(butadiene) with ～90% 1,4‐microstructure (PB_1,4), C: poly(isoprene) with ～55% 3,4‐microstructure (PI_3,4) and D: poly(dimethylsiloxane) (PDMS)] were synthesized by combining anionic polymerization high vacuum techniques and hydrosilylation/chlorosilane chemistry. All intermediates and final products were characterized by size exclusion chromatography, membrane osmometry, and proton nuclear magnetic resonance spectroscopy. Fourier transform infrared spectroscopy was used to further verify the chemical modification reaction of the difunctional PDMS. The self‐assembly in bulk of these novel heptablock quarterpolymers, studied by transmission electron microscopy and small angle X‐ray scattering, revealed 3‐phase 4‐layer alternating lamellae morphology of PS, PB_1,4, and mixed PI_3,4/PDMS domains. Differential scanning calorimetry was used to further confirm the miscibility of PI_3,4 and PDMS blocks. It is the first time that PDMS is the central segment in such multiblock polymers (≥3 chemically different blocks). © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 1443–1449     

Synthesis and self‐assembly of thermotropic block copolymer with long alkyl tethered cage silsesquioxane in the side chain

Thermotropic POSS‐containing poly(methacrylate) with long alkyl chain tethered polyhedral oligomeric silsesquioxane (POSS) in the side chain and the block copolymers (PMMA‐b‐PMAC11POSS) were developed by through living anionic polymerization. The resulting polymers indicated a phase transition temperature at 112 °C from spherocrystal to isotropic phase. The POSS‐containing polymer segments tended to form matrix of microphase‐separated nanostructures in the bulk even in the very low volume fraction, for instance, PMMA cylindrical nanostructure was obtained by PMMA₁₇₅‐b‐PMAC11POSS₁₁ (?_PMAC11POSS = 0.44). The control of thin film morphology was carried out by not only solvent annealing, but also thermal annealing, resulting in the formation of well‐ordered dot‐ and fingerprint‐type nanostructures. This is the first report in a series of POSS‐containing block polymers that are capable for thermal annealing to generate well‐ordered microphase‐separated nanostructures in thin films. The novel thermotropic POSS‐containing block copolymer offers a promising material for block copolymer lithography. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Effect of side chain and backbone length on lamellar spacing in polystyrene‐block‐poly(dimethyl siloxane) brush block copolymers

We report the synthesis of polystyrene‐block‐poly(dimethyl siloxane) (PS‐b‐PDMS) brush block copolymers (BBCPs) through sequential ROMP of norbornene‐modified macromonomers (‐NB) and explore the effect of side chain length (N_sc) and total backbone degree of polymerization (N_bb) on the self‐assembly of lamellar morphologies. Group I (PS‐NB M_n = 2.9 kg/mol, PDMS‐NB M_n = 4.8 kg/mol) exhibits asymmetric side chains, while Group II (PS‐NB M_n = 4.7 kg/mol, PDMS‐NB M_n = 4.8 kg/mol) possess a more symmetric arrangement. Both families rapidly self‐assemble into well‐ordered lamellar morphologies with domain spacings (d₀) ranging from d₀ = 54 to 140 nm. The scaling relationship between d₀ and N_bb (d₀ ~N_bb^α) was determined as the measure of backbone flexibility. Exponents of α = 0.71 and α = 0.81 are observed for Groups I and II, respectively, indicating the BBCPs adopt an extended backbone conformation. The presence of a low T_g side chain such as PDMS increases apparent flexibility of the backbone. The interplay between contrasting characteristics of the side chains is discussed and reveals the importance of understanding the physical consequences of block architecture on controlling BBCP assembly. These findings provide necessary information for future investigations of complex phases and well‐defined nanostructures fabricated using the brush architecture. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2019 , 57, 691–699     

Nanopatterning and micropatterning of cobalt containing block copolymers via phase‐separation and lithographic techniques

Reversible addition fragmentation transfer (RAFT) agent functionalized polydimethylsiloxane (PDMS‐RAFT) was used as a macro‐RAFT agent to polymerize a mixed sandwich cobaltocene containing monomer featuring η⁵‐cyclopentadienyl‐cobalt‐η⁴‐cyclobutadiene. High molecular weight block copolymers (BCP) consisting of a metallic block and a PDMS block with excellent control over molecular weight and polydispersity were prepared. Solid‐state self‐assembly of this BCP resulted in hexagonal domains of metallopolymer phase‐separated from PDMS. In solution, spherical micelles with a metallic core, stabilized by a PDMS corona were prepared. Pyrolysis of the BCP resulted in magnetic nanoparticles with 30% char yield. The BCP was used as an ink material for microcontact printing (μCP) to transfer long‐ranged patterns. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 2747–2754     

Self‐assembly of metallo‐supramolecular block copolymers in thin films

The self‐assembly of a metallo‐supramolecular PS‐[Ru]‐PEO block copolymer, where ‐[Ru]‐ is a bis‐2,2′:6′,2″‐terpyridine‐ruthenium(II) complex, in thin films was investigated. Metallo‐supramolecular copolymers exhibit a different behavior as compared to their covalent counterparts. The presence of the charged complex at the junction of the two blocks has a strong impact on the self‐assembly, effecting the orientation of the cylinders and ordering process. Poly(ethylene oxide) cylinders oriented normal to the film surface are obtained directly regardless of the experimental conditions over a wide range of thicknesses. Exposure to polar solvent vapors can be used to improve the lateral ordering of the cylindrical microdomains. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 4719–4724, 2008     

Composite ultrafiltration membranes with tunable properties based on a self‐assembling block copolymer/homopolymer system

Composite ultrafiltration membranes were fabricated by coating a thin film of self‐assembling polystyrene‐block‐poly(ethylene oxide) (PS‐b‐PEO) block copolymers and poly(acrylic acid) homopolymers on top of a support membrane. Block copolymers self‐assembled into a nanostructure where the minority component forms cylinders, whereas homopolymers reside in the core of the cylinders. Selective removal of the homopolymers led to the formation of pores. The morphology of the polymer layer was controlled by varying the content of homopolymers or polymer concentration of the coating solution, which led to membranes with different molecular weight cutoffs (MWCOs) and permeabilities. Uniform pores were obtained using low homopolymer contents, whereas high homopolymer contents caused macrophase separation and resulted in large polydisperse pores or craters at the surface. The thickness of the block copolymer film also influenced the structure and performance of the membranes, where a thicker film results in a strong decrease in permeability but a lower MWCO. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 1546–1558     

Polyaniline copolymers with solvent‐mimic side chains

We investigated new polyaniline copolymers with solvent‐mimic side chains for enhanced processability in various solvents. The solvent‐mimic side chains, benzyloxypropoxy (BOP), phenoxybutoxy (POB), and dihydroxypropoxy (DHP), were introduced into copolymers and used with nonpolar aromatic and polar alcoholic solvents, respectively. Compared to a polyaniline homopolymer, polyaniline copolymers with a small amount of side chains (<4 mol %) exhibit different physical properties, including film‐forming ability. This can be attributed to the solvent‐mimic side chains strongly interacting with the solvent and/or the polyaniline backbone. Especially, in nonpolar aromatic solvents, polyaniline copolymers with nonpolar aromatic BOP and POB side chains exhibit good film‐forming ability leading to high electrical conductivity, while the polyaniline homopolymer did not form a film. Therefore, introducing solvent‐mimic side chains in conducting polymers is a very attractive method of enhancing their processability and physical properties. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 1986–1995     

Microphase segregation and selective chain scission of poly(2‐methyl‐2‐oxazoline)‐block‐polystyrene

Herein, we report the design and synthesis of a block copolymer (BCP) with a high Flory–Huggins interaction parameter to access 10 nm feature sizes for potential lithographic applications. The investigated BCP is poly[(2‐methyl‐2‐oxazoline)‐block‐styrene] (PMeOx‐b‐PS), where the PMeOx segment functions as a hydrophilic segment. Two BCPs with different molecular weights were prepared using PMeOx as macroinitiator for copper(0) mediated controlled radical polymerization. The thin film self‐assembly of the obtained PMeOx‐b‐PS was performed by solvent annealing and investigated by atomic force microscopy. Both polymers formed PMeOx cylinders in a PS matrix with an average cylinder diameter of 10.5 nm. Additionally, the ability of the PMeOx domains to selectively degrade under ultraviolet irradiation was explored. It was shown that scission of the PMeOx block does occur selectively, and furthermore that the degraded domains can be removed while leaving the PS matrix intact. By combining synthetic accessibility, small feature sizes, and a selectively cleavable domain, this new BCP system holds significant promise as a lithographic mask for patterning surfaces with high precision. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019, 57, 1349–1357     

Nanostructured epoxy thermoset templated by an amphiphilic PCL‐b‐PES‐b‐PCL triblock copolymer

The PCL‐b‐PES‐b‐PCL triblock copolymer is used to incorporate into epoxy resin when the blends are cured with 4,4'‐diaminodiphenylsulfone (DDS) to afford the nanostructured epoxy thermosets. The differential scanning calorimetry (DSC) and Fourier transform‐infrared spectroscopy (FT‐IR) show that the nanostructured PCL‐b‐PES‐b‐PCL thermosets are accessed through the formation of the intermolecular hydrogen bonding interactions. The nanostructures are further evidenced by means of small‐angle X‐ray scattering (SAXS) and transmission electron microscopy (TEM). By considering the miscibility of the subchains of block copolymer with epoxy before and after the curing reaction, it is judged that the formation of the nanostructures follows the mechanism of reaction‐induced microphase separation. It is noted that the epoxy resin is significantly toughened in terms of the measurement of critical stress field intensity factor (K_IC). © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 424–432