A modified diesel engine for natural gas operation: Performance and emission tests

A diesel engine was modified for natural gas operation to optimize performance using gaseous fuel. A variation of combustion ratios (CR) including 9.0:1, 9.5:1, 10.0:1 and 10.5:1 was utilized to evaluate engine performance and emissions from the same engine over the engine speeds between 1000 and 4000 rpm. Tested engine performance parameters include brake torque, brake power, specific fuel consumption (SFC) and brake thermal efficiency. Emissions tests recorded total hydrocarbon (THC), nitrogen oxides (NO_x) and carbon monoxide (CO). The results showed that a CR of 9.5:1 had the highest thermal efficiency and the lowest SFC while a CR of 10:1 showed a high torque at low speed. THC emissions were directly proportional to the CR. NO_x emissions increased with increasing CR and then declined after a CR of 10:1.     

Effect of natural gas enrichment with hydrogen on combustion characteristics of a dual fuel diesel engine

Environmental benefits are one of the main motivations encouraging the use of natural gas as fuel for internal combustion engines. In addition to the better impact on pollution, natural gas is available in many areas. In this context, the present work investigates the effect of hydrogen addition to natural gas in dual fuel mode, on combustion characteristics improvement, in relation with engine performance. Various hydrogen fractions (10, 20 and 30 by v%) are examined. Results showed that natural gas enrichment with hydrogen leads in general to an improved gaseous fuel combustion, which corresponds to an enhanced heat release rate during gaseous fuel premixed phase, resulting in an increase in the in-cylinder peak pressure, especially at high engine load (4.1 bar at 70% load). The highest cumulative and rate of heat release correspond to 10% Hydrogen addition. The combustion duration of gaseous fuel combustion phase is reduced for all hydrogen blends. Moreover, this technique resulted in better combustion stability. For all hydrogen test blends, COV_IMEP does not exceed 10%. However, no major effect on combustion noise was noticed and the ignition delay was not affected significantly. Regarding performance, an important improvement in energy conversion was obtained with almost all hydrogen blends as a result of improved gaseous fuel combustion. A maximum thermal efficiency of 32.5%, almost similar to the one under diesel operation, and a minimum fuel consumption of 236 g/kWh, are achieved with 10% hydrogen enrichment at 70% engine load.     

An experimental investigation of incomplete combustion of gaseous fuels of a heavy-duty diesel engine supplemented with hydrogen and natural gas

This paper investigates the emissions of the unburned gaseous fuels of a heavy-duty diesel engine converted to operate under natural gas (NG)-diesel and hydrogen (H₂)-diesel dual fuel combustion mode. The detailed effects of the addition of H₂, NG, engine load, and engine speed on the exhaust emissions of the unburned H₂, methane (CH₄), and carbon monoxide (CO) were experimentally investigated. The combustion efficiencies of CH₄ and H₂ supplemented were also examined and compared.     

Experimental study on combustion and emission characteristics of a hydrogen-enriched compressed natural gas engine under idling condition

This paper investigates the effect of various hydrogen ratios in HCNG (hydrogen enriched compressed natural gas) fuels on combustion and emission characteristics of a turbocharged spark ignition natural gas engine at idling conditions. The experiments were taken at hydrogen fractions of 0%, 30%, 55% and 75% by volume and were conducted under various operating conditions including different excess air ratio λ and spark timing θ_ig. It is found that under various λ and θ_ig, the addition of hydrogen can significantly reduce CH₄ emission and CO emission, although NO_x emission increased with the hydrogen addition, it was relatively low at idle conditions compared to other emissions. Meanwhile the addition of hydrogen can significantly reduce COV_imep (coefficient of variation of the indicated mean effective pressure), extend the lean burn limit, decrease the combustion duration, achieve higher thermal efficiency and reduce fuel consumption.     

A fractal-based quasi-dimensional combustion model for SI engines fuelled by hydrogen enriched compressed natural gas

A quasi-dimensional model based on the concepts of fractal geometry has been developed for an SI engine fuelled with natural gas/hydrogen blends. The fundamentals of the thermodynamic model, the fractal combustion model and related equations are introduced. This paper investigates the influence of manifold absolute pressure, equivalence ratio and hydrogen fraction on fractal dimension and improves the fractal dimension expression. Comparisons are conducted between the improved and original models by the prediction outcomes. After the determination of model constants by calibration, the model predictions of cylinder pressure histories and mass fraction burned of an HCNG engine are then compared with experimental data over a wide range of loads, equivalence ratios, engine speeds and hydrogen blending ratios. The pressure profiles show that predictions of the improved model match quite well with the experimental results except for the early combustion stage. The improved model is proved to be more suitable for predicting HCNG engine performance.     

Investigation of combustion characteristics and emissions in a spark-ignition engine fuelled with natural gas–hydrogen blends

In this study, an experimental study on the performance and exhaust emissions of a spark-ignition engine fuelled with methane–hydrogen mixtures (100% CH₄, 10% H₂ + 90% CH₄, 20% H₂ + 80% CH₄, and 30% H₂ + 70% CH₄) were performed at different engine speeds and different excessive air ratios. This present work was carried out on a Ford engine. This is a four-stroke cycle four-cylinder spark-ignition engine with a bore of 80.6 mm, a stroke of 88 mm and a compression ratio of 10:1. Experiments were performed at 1500, 2000, 2500 and 3000 rpm and at wide open throttle (WOT). CO, CO₂ and HC emission values and cylinder pressure were measured. The results showed that while the speed and excessive air ratio increase, CO emission values decrease. The reduction of HC and CO emissions could be obtained by adding hydrogen into the natural gas when operating on the lean mixture condition. Increasing the excessive air ratio also decreases the maximum peak cylinder pressure.     

The effect of hydrogen on the performance and emissions of an SI engine having a high compression ratio fuelled by compressed natural gas

The aim of this paper is investigation of the effect of hydrogen on engine performance and emissions characteristics of an SI engine, having a high compression ratio, fuelled by HCNG (hydrogen enriched compressed natural gas) blend. The experiments were carried out at 1500, 2000 and 2500 rpm under full load conditions of a modified Isuzu 3.9 L engine, having a compression ratio of 12.5. The engine brake power, brake thermal efficiency, combustion analysis and emissions parameters were realized at 5, 10 15 and 20 deg. CA BTDC (crank angle before top dead center) ignition timings and in excess air ratios of 0.9–1.3 fuelled by hydrogen enriched compressed natural gas (100/0, 95/5, 90/10 and 80/20 of % natural gas/hydrogen).The experimental results showed that the maximum power values were generally obtained with HCNG5 (5% hydrogen in natural gas) fuel. The optimum ignition timing that was obtained according to the maximum brake torque was retarded by the addition of hydrogen to CNG (compressed natural gas), while it was advanced by increasing the engine speed. Furthermore, it was observed that the BTE (brake thermal efficiency) generally declined with the hydrogen addition to compressed natural gas and increasing the engine speed. Additionally, the curves of cylinder pressure and ROHR (rate of heat release values) generally closed to top dead center with the increasing of the hydrogen fraction in the blend and a decreasing engine speed. The hydrocarbon and carbon monoxide emissions generally obtained were lower than the Euro-5 and Euro-6 standards.     

The influences of hydrogen on the performance and emission characteristics of a heavy duty natural gas engine

Because blending hydrogen with natural gas can allow the mixture to burn leaner, reducing the emission of nitrogen oxide (NO_x), hydrogen blended with natural gas (HCNG) is a viable alternative to pure fossil fuels because of the effective reduction in total pollutant emissions and the increased engine efficiency.In this research, the performance and emission characteristics of an 11-L heavy duty lean burn engine using HCNG were examined, and an optimization strategy for the control of excess air ratio and of spark advance timing was assessed, in consideration of combustion stability. The thermal efficiency increased with the hydrogen addition, allowing stable combustion under leaner operating conditions. The efficiency of NO_x reduction is closely related to the excess air ratio of the mixture and to the spark advance timing. With the optimization of excess air ratio and spark advance timing, HCNG can effectively reduce NO_x as much as 80%.     

Hydrogen supplemented natural gas effect on a DI diesel engine operating under dual fuel mode with a biodiesel pilot fuel

In order to slow down the continuing environmental deterioration, regulations for pollutant emissions limitations are increasingly rigorous. The development of new alternative fuels for internal combustion engines is a very interesting solution not only to overcome the pollution problem but also because of the petroleum shortage. In this context, the present work investigates the improvement of a DI diesel engine operating at constant speed (1500 rpm) and under dual fuel mode with eucalyptus biodiesel and natural gas (NG) enriched by various H₂ quantities (15, 25 and 30 by v%). The eucalyptus biodiesel quantity injected into the engine cylinder is kept constant, to supply around 10% of the engine nominal power, for all examined engine loads. The engine load is further increased using only the gaseous fuel (NG+H₂), which is introduced with the intake air. The effect of H₂/NG blending ratio on the combustion parameters, performance and pollutant emissions of the engine is investigated and compared with those of pure NG case. An important benefit in terms of brake specific fuel consumption, reaching a decrease of 4–10% with the 25% H₂ blend compared to the pure NG case, is achieved. Concerning the pollutant emissions, NG enrichment with H₂ is an efficient solution to enhance the combustion process and hence reduce carbon monoxide, unburned hydrocarbon and soot emissions at high loads where they are important for pure NG. However for the nitrogen oxide emissions, NG blending with H₂ is attractive only at low and medium loads where their levels are lower than pure NG.     

Simulation of a hydrogen/natural gas engine and modelling of engine operating parameters

At the present work for improving the engine performance and decrease of emissions, a port injection gasoline engine is converted into direct injection. Engine performance behavior was investigated by AVL Fire software with adding hydrogen to natural gas from 0% up to 30%. Validation of the simulated model and experimental results show good confirmation. To determine the relationship between independent variables engine speed, ignition timing, injection timing and H₂% versus the dependent variables including engine performance parameters, specific fuel consumption, CO and statistical analysis models were used. Comparison between different errors models shows that Radial basis function model with training algorithm Bayesian regularization back propagation can estimate better engine performance variables. The results showed that adding hydrogen to natural gas cause the output power, torque, fuel consumption efficiency increase and specific fuel consumption drop. Also, CO decreases when ignition and injection timing be advanced and engine speed reaches to its largest.     

Numerical study on knock characteristics and mechanism of a heavy duty natural gas/diesel RCCI engine

In this paper, the knock phenomenon of reactivity controlled compression ignition (RCCI) engine fueled with natural gas/diesel was numerically studied. The knock mechanism of the RCCI engine is explained and the strategy of suppressing knock is put forward. The knock characteristics were studied by setting monitoring points in different spaces positions of the cylinder. The results show that the pressure oscillation amplitude at the center and edge of the cylinder is large under the high load condition of RCCI engine. In addition, the knock mechanism was studied by using pressure difference method, maximum amplitude of pressure oscillation, important components, temperature isosurface, pressure fluctuation and heat release rate. The results show that the knock of RCCI engine is mainly caused by the end-gas auto-ignition. The pressure difference results show that the characteristic frequency is consistent with the natural resonance mode (0,1) of the cylindrical combustion chamber. On this basis, the effects of pilot oil injection timing and compression ratio on engine knock are further studied. It is confirmed that diesel knock and end-gas knock may exist simultaneously in the same cycle when RCCI engine knock occurs. And diesel knock occurs before top dead center, and end-gas knock occurs after top dead center. Proper adjustment of pilot oil injection timing and reduction of compression ratio can effectively suppress engine knock.     

Optical study on the effects of the hydrogen injection timing on lean combustion characteristics using a natural gas/hydrogen dual-fuel injected spark-ignition engine

Lean combustion has the potential to achieve higher thermal efficiency for internal combustion (IC) engines. However, natural gas engines often suffer from slow burning rate and large cyclic variations when adopting lean combustion. In this study, using a dual-fuel optical engine with a high compression ratio, the effects of direct-injected hydrogen on lean combustion characteristics of natural gas engines was investigated, emphasizing the role of hydrogen injection timing. Synchronization measurement of in-cylinder pressure and high-speed photography was performed for combustion analysis. The results show that the direct-injected hydrogen exhibits great improvement in lean combustion instability and power capability of natural gas engines. Visual images and combustion phasing analysis indicate that the underlying reasons are ascribed to the fast flame propagation with hydrogen addition. Regarding the direct injection timings, it is found that late injection of direct-injected hydrogen can achieve higher thermal efficiency, manifesting advanced combustion phasing, and increased heat release rate. Specifically, the flame propagation speed is elevated by approximately 50% at ?100 CAD than that of ?250 CAD. Further analysis indicates that the improvement of engine performance is ascribed to the increased volumetric efficiency and in-cylinder turbulence intensity, manifesting distinct flame centroid pathways at different injection timings. The current study provides insights into the combustion optimization of natural gas engines under lean burning conditions.     

Production of producer gas from sugarcane bagasse and carpentry waste and its sustainable use in a dual fuel CI engine: A performance,emission, and noise investigation

Due to ever increasing use of conventional fuels and improper utilization of renewables, air pollution and GHG (Green House Gas) emissions are the primary areas of concern. Due to this, the world is now shifting interest towards the synthesis and use of alternate fuels; that can replace the conventional fuels. Present work focuses on an experimental investigation, which is carried out on two different biomass materials – sugarcane bagasse and carpentry waste in 1:1 ratio. Biomass samples were used to synthesize producer gas in a downdraft gasifier with a gas flow rate of 5.07 Nm³/h. Producer gas was blended with diesel and fired in a dual fuel CI engine. Engine performance was smooth while it was tested for six load variations for noise characteristics and various performance and emission parameters. A maximum reduction in diesel consumption by 45.7% and NOx emissions by 69.5% was reported with a slight increase (～3.4 dB) in the noise.     

Characteristics of direct injection combustion fuelled by natural gas–hydrogen mixtures using a constant volume vessel

The effects of hydrogen addition and turbulence intensity on the natural gas–air turbulent combustion were studied experimentally using a constant volume vessel. Turbulence was generated by injecting the high-pressure fuel into the vessel. Flame propagation images and combustion characteristics via pressure-derived parameters were analyzed at various hydrogen volumetric fractions (from 0% to 40%) and the overall equivalence ratios of 0.6, 0.8 and 1.0. The results showed that the turbulent combustion rate increased remarkably with the increase of hydrogen fraction in fuel blends when hydrogen fraction is over 11%. Combustion rate was increased remarkably with the introduction of turbulence in the bomb and decreased with the decrease of turbulence intensity. The lean flammability limit of natural gas–air turbulent combustion can be extended with increasing hydrogen fraction addition. Maximum pressure and maximum rate of pressure rise increased while combustion duration decreased monotonically with the increase of hydrogen fraction in fuel blends. The sensitivity of natural gas/hydrogen hybrid fuel to the variation of turbulence intensity was decreased while increasing the hydrogen addition. Maximum pressure and maximum rate of pressure rise increased while combustion duration decreased with the increase of turbulent intensity at stoichiometric and lean-burn conditions. However, slight influence on combustion characteristics was presented with variation of hydrogen fraction at the stoichiometric equivalence ratio with and without the turbulence in the bomb.     

Effects of compression ratio on performance and emission characteristics of heavy-duty SI engine fuelled with HCNG

The wide range of hydrogen's flammable limits enables ultra-lean combustion. A lean burn reduces the combustion temperature, increases thermal efficiency, and reduces knock, which is a serious problem in a spark ignition (SI) engine. The anti-knock improvement from hydrogen addition makes it feasible to increase the compression ratio (CR) and further improve the thermal efficiency. Herein, the effects of the CR on performance and emission characteristics were investigated using an 11-L heavy-duty SI engine fuelled with HCNG30 (CNG 70 vol%, hydrogen 30 vol%) and CNG. These fuels were used to operate an engine with CRs of 10.5 and 11.5. The results showed that thermal efficiency improved with an increased CR, which significantly decreased CO₂ emission. On the other hand, the NO_x emission was largely increased. Nevertheless, for HCNG30, a CR of 11.5 improved thermal efficiency by 6.5% and decreased NO_x emission by over 75%, as compared to a conventional CNG engine.     

Combustion analysis of a spark ignition i. c. engine fuelled alternatively with natural gas and hydrogen-natural gas blends

This paper describes an experimental activity performed on a passenger car powered by a spark ignition engine fuelled alternatively with natural gas (CNG) and hydrogen-natural gas blends, with 15% (HCNG15) and 30% (HCNG30) of hydrogen by volume. The vehicle was tested on a chassis dynamometer over different driving cycles, allowing the investigation of more realistic operating conditions than those examined on an engine test bed at steady state conditions. Fuel consumption was estimated using the carbon balance methodology, allowing the comparison of engine average efficiency over the driving cycles for the tested fuels. Furthermore, cylinder pressure was measured and, by processing the pressure signal, a combustion analysis was performed allowing to estimate the burning rate and combustion phasing. Ignition timing was the same for all the tested fuels, in order to assess their interchangeability on in-use vehicles. Results showed CO₂ emission reduction between 3% and 6% for HCNG15 and between 13% and 16% for HCNG30 respect to natural gas. Fuel consumption in MJ/km did not show significant differences between CNG and HCNG15, while reductions between 3% and 7% have been observed with HCNG30. The heat release rate increased with hydrogen content in the blends, reaching values higher than those attained using CNG. The combustion duration, calculated as the angle between 10% and 90% of heat released, has been shortened, with 16% reduction for HCNG15 and 21% for HCNG30 respect to CNG at 2.5 bar imep and 2400 rpm. As a consequence, hydrogen addition resulted in a combustion phasing advance respect to CNG. Cycle-by-cycle variability decreased, particularly at low loads, due to the positive effect of hydrogen on combustion stability.     

Characterization and challenge of development of producer gas fuel combustor: A review

Producer gas, which derived from a biomass gasification process, is considered as one of the alternative fuels, which is suitable for the heating process and power generation. Due to low heating density and impurities, combustion in an external combustion chamber constitutes an obvious option for the utilization of producer gas via the combustion process. This paper reviews the technical challenges and the development of the producer gas combustor. Various combustion techniques are reviewed. A stable flame combustion with low emissions (both CO and NO_x) constitutes a main requirement of the producer gas combustion. Flame stabilization techniques such as swirl-vane coupled with bluff-body, swirl flow configuration, and staging combustion were successfully employed to enhance the stability and performance of the producer gas combustion. As shown in the results of the studies, the combustion process can operate in a wide range of equivalence ratios with the exhaust gas temperature >600 °C. This temperature is sufficiently hot for the power generation and heating applications. Overall, NOx and CO emissions were below 700 ppm and 1.3%, respectively. In the flameless combustion mode, ultra-low emission for both CO and NOx were recorded. However, higher emission can be found when operated at a higher thermal load combustor. Homogeneity of the thermal field and low polluting emissions make flameless combustion a promising lean and clean combustion technology. Integration of the benefits of flameless combustion and producer gas fuel is an outstanding contribution in reducing emissions and enhancing the efficiency of the combustion systems.     

汽油/CNG混合燃料发动机的性能和燃烧特性研究

研究了汽油／CNG混合燃料的发动机性能和燃烧特性。在研制汽油／CNG发动机集中电子控制单元基础上,研究了不同汽油和天然气混合比例对发动机动力性能、排放性能的影响,结果表明,随着混合燃料中天然气比例的增加,发动机的功率和转矩下降,HC和NOx排放降低,在不同负荷下应供给发动机不同比例的汽油和天然气,这样既可以获得较好的发动机动力性能,又可以实现发动机低排污特性;对燃烧特性的研究结果表明,在天然气中混入汽油有利于改善天然气的燃烧特性,混合物的燃烧特性参数随两种燃料的混合比的不同而不同,其值界于天然气和汽油之间。     

Performance, emission and combustion characteristics of biodiesel fuelled variable compression ratio engine

Experiments has been carried out to estimate the performance, emission and combustion characteristics of a single cylinder; four stroke variable compression ratio multi fuel engine fuelled with waste cooking oil methyl ester and its blends with standard diesel. Tests has been conducted using the fuel blends of 20%, 40%, 60% and 80% biodiesel with standard diesel, with an engine speed of 1500 rpm, fixed compression ratio 21 and at different loading conditions. The performance parameters elucidated includes brake thermal efficiency, specific fuel consumption, brake power, indicated mean effective pressure, mechanical efficiency and exhaust gas temperature. The exhaust gas emission is found to contain carbon monoxide, hydrocarbon, nitrogen oxides and carbon dioxide. The results of the experiment has been compared and analyzed with standard diesel and it confirms considerable improvement in the performance parameters as well as exhaust emissions. The blends when used as fuel results in the reduction of carbon monoxide, hydrocarbon, carbon dioxide at the expense of nitrogen oxides emissions. It has found that the combustion characteristics of waste cooking oil methyl ester and its diesel blends closely followed those of standard diesel.