Co/Al2O3 catalysts promoted with noble metals for production of hydrogen by methane steam reforming

The effect of noble metal addition on the catalytic properties of Co/Al₂O₃ was evaluated for the steam reforming of methane. Co/Al₂O₃ catalysts were prepared with addition of different noble metals (Pt, Pd, Ru and Ir 0.3 wt.%) by a wetness impregnation method and characterized by UV–vis spectroscopy, temperature programmed reduction (TPR) and temperature programmed oxidation (TPO) of the reduced catalysts. The UV–vis spectra of the samples indicate that, most likely, large amounts of the supported cobalt form Co species in which cobalt is in octahedral and tetrahedral symmetries. No peaks assigned to cobalt species from aluminate were found for the promoted and unpromoted cobalt catalysts. TPO analyses showed that the addition of the noble metals on the Co/Al₂O₃ catalyst leads to a more stable metallic state and less susceptible to the deactivation process during the reforming reaction. The Co/Al₂O₃ promoted with Pt showed higher stability and selectivity for H₂production during the methane steam reforming.     

Promoting effect of noble metals to Co/SiO2 catalysts for hydroformylation of 1-hexene

Small amount of Pt, Pd and Ru promoters in Co/SiO₂ led to great improvement of catalyst activity for hydroformylation of 1-hexene. The 1-hexene conversion as high as 89.7% and oxygenate products selectivity of 88.9% were obtained after 2 h reaction over Pd promoted Co/SiO₂ catalyst. The increasing of reduction degree, the minimizing of cobalt particle size and the enhancement of carbonyl and linear CO adsorption were responsible for the improved performance of the catalyst.     

Influence of noble metals on the performance of Co/SiO2 catalyst for 1-hexene hydroformylation

Effect of small amount of Pt, Pd and Ru promoters on the characteristics and performance of Co/SiO₂ catalyst, which was prepared from the mixture of cobalt nitrate and cobalt acetate, was investigated in the hydroformylation of 1-hexene. It was found that the addition of small amount of a noble metal to the supported cobalt catalyst led into great improvement of catalyst activity for hydroformylation of 1-hexene. The 1-hexene conversion as high as 89.7% and oxygenate products selectivity of 88.9% were obtained after reaction of 2 h over Pd promoted Co/SiO₂ catalyst. The increasing of reduction degree, the minimizing of cobalt particle size and the enhancement of carbonyl and linear CO adsorption were responsible for the improved performance of the catalyst.     

Fischer-Tropsch synthesis: Support and cobalt cluster size effects on kinetics over Co/Al2O3 and Co/SiO2 catalysts

The influence of support type and cobalt cluster size (i.e., with average diameters falling within the range of 8-40 nm) on the kinetics of Fischer-Tropsch synthesis (FT) were investigated by kinetic tests employing a CSTR and two Co/γ-Al₂O₃ catalysts having different average pore sizes, and two Co/SiO₂ catalysts prepared on the same support but having different loadings. A kinetic model that contains a water effect constant “m” was used to fit the experimental data obtained with all four catalysts. Kinetic parameters suggest that both support type and average Co particle size impact FT behavior. Cobalt cluster size influenced kinetic parameters such as reaction order, rate constant, and the water effect parameter. In the cluster size range studied, decreasing the average Co cluster diameter by about 30% led to an increase in the intrinsic reaction rate constant k, defined on a per g of catalyst basis, by 62-102% for the γ-Al₂O₃ and SiO₂-supported cobalt catalysts. This increase was due to the higher active Co⁰ surface site density as measured by hydrogen chemisorption. Moreover, less inhibition by adsorbed CO and greater H₂ dissociation on catalysts having smaller Co particles was suggested by the higher a and lower b values obtained for the measured reaction orders. Interestingly, irrespective of support type, the catalysts having smaller average Co particles were more sensitive to water. Comparing the catalysts having strong interactions between cobalt and support (Co/Al₂O₃) to the ones with weak interactions (Co/SiO₂), the water effect parameters were found to be positive (indicating a negative influence on CO conversion) and negative (denoting a positive effect on CO conversion), respectively. No clear trend was observed for b values among the different supports, but greater a and a/b values were observed for both Al₂O₃-supported Co catalysts, implying greater inhibition of the FT rate by strongly adsorbed CO on Co/Al₂O₃ relative to Co/SiO₂. For both supports, the order on P_CO was always found to be negative (i.e., suggesting an inhibiting effect) and positive for P_H2 for all four catalysts. The order of the reaction on P_H2 was close to 0.5, suggesting that dissociated H₂ is likely involved in the catalytic cycle. Finally, in the limited range of average pore diameters studied (13.5 and 18.2 nm), the average pore size of the Al₂O₃-supported Co catalysts displayed no observable impact on the reaction rate or water effect, suggesting either that the reaction is kinetically controlled, or that the pore size difference was not significant enough to elicit a measurable response.     

Vapor phase oxidation of dimethyl sulfide with ozone over V2O5/TiO2 catalyst

The removal of volatile and odorous emissions from pulp and paper industrial processes usually generates secondary pollution which is treated further by scrubbing, adsorption, and catalytic incineration. Studies using a flow reactor packed with 10% vanadia/titania (V₂O₅/TiO₂) catalyst showed complete conversion of dimethyl sulfide (DMS) in the presence of ozone. The molar yields of partial oxidation products were only 10–20%. Small amounts of partial oxidation products, such as and dimethyl sulfone (DMSO₂), dimethyl disulfide (DMDS), and dimethyl sulfoxide (DMSO), were also formed. The results of the oxidation of DMS using ozone only, ozone plus catalyst, and oxygen plus catalyst suggest that the combined use of O₃ with catalyst is essential for the complete destruction of DMS to CO₂ and SO₂. A Box-Behnken design was used to determine the factors that have a significant effect on the conversion and selectivity of the products. It was concluded that product selectivity is strongly influenced by temperature, gas hourly space velocity (GHSV), and ozone concentration. The catalysts were characterized using XRD, surface area measurements, and SEM techniques. Time-on-stream studies carried out in a 500 ppmv gas stream held at 150 °C for 6 h, using 2 g of the catalyst, an ozone-to-DMS molar ratio of 0.9, and a GHSV of 37,000 h⁻¹, yielded 99.9% conversion of DMS. A plausible reaction mechanism has been proposed for the oxidation of DMS based on reaction product distribution and possible intermediates formed.     

Gasoline-range hydrocarbon synthesis over Co/SiO2/HZSM-5 catalyst with CO2-containing syngas

Selective synthesis of gasoline-range hydrocarbons (C₅-C₁₂) was investigated in a fixed-bed micro reactor using two series of CO₂-containing syngas with various mole CO₂/(CO + CO₂) and H₂/(CO + CO₂) ratios, where Fischer-Tropsch synthesis(FTS) and in situ hydrocracking/hydroisomerization were performed over bifunctional Co/SiO₂/HZSM-5 catalyst. CO₂ was converted at 0.15-0.55 of CO₂/(CO + CO₂) ratio under H₂-rich condition (H₂/(CO + CO₂) = 2.0), highest conversion of 20.3% at 0.42. Further increasing CO₂ content decreased CO₂ conversion and quite amount of CO₂ acted as diluting component. For the syngas with low H₂ content or H₂/(CO + CO₂) ratio(< 1.85, H₂/CO = 2.0), the competitive adsorption of CO, H₂ and CO₂ resulted in low CO, CO₂ and total carbon conversion, which was 57.9%, 12.7% and 31.4% respectively at 0.74 of H₂/(CO + CO₂) ratio(H₂/CO/CO₂/N₂ = 40.8/20.4/34.8/4). FTS results indicated that high H₂ content and proper H₂/(CO + CO₂) ratio were favorable for the conversion of CO₂-containing syngas. More than 45% selectivity to gasoline-range hydrocarbons including isoparaffins was obtained under the two series of syngas. It was also tested that the catalytic activity of Co/SiO₂/HZSM-5 kept stable under CO₂-containing syngas(< 7.5%). And the quick catalytic deactivation under high CO₂ containing syngas(H₂/CO/CO₂/N₂ = 45.3/23.2/27.1/3.06) was due to carbon deposition and pore blockage by heavy hydrocarbon, tested by thermal gravimetry, N₂ physisorption and scanning electron microscopy(SEM).     

Fischer–Tropsch synthesis over Re-promoted Co supported on Al2O3, SiO2 and TiO2: Effect of water

The activity and selectivity of rhenium promoted cobalt Fischer–Tropsch catalysts supported on Al₂O₃, TiO₂ and SiO₂ have been studied in a fixed-bed reactor at 483 K and 20 bar. Exposure of the catalysts to water added to the feed deactivates the Al₂O₃ supported catalyst, while the activity of the TiO₂ and SiO₂ supported catalysts increased. However, at high concentrations of water both the SiO₂ and TiO₂ supported catalyst deactivated. Common for all catalysts was an increase in C₅₊ selectivity and a decrease in the CH₄ selectivity by increasing the water partial pressure. The catalysts have been characterized by scanning transmission electron microscope (STEM), BET, H₂ chemisorption and X-ray diffraction (XRD).     

Direct synthesis of acetic acid from CH4 and CO2 by a step-wise route over Pd/SiO2 and Rh/SiO2 catalysts

The theoretical and experimental feasibility of direct conversion of CH₄ and CO₂ to acetic acid by an isothermal step-wise route over Pd/SiO₂ and Rh/SiO₂ catalysts was investigated. The methyl radical formation from CH₄ dissociation and CO₂ inserting into the intermediate are regarded as two limiting steps. Preliminary experimental results have shown that the following step-wise route can circumvent the thermodynamic limitation of this direct synthesis at low temperatures. Pd catalysts are more active than Rh catalysts at 170 °C and 200 °C, while formic acid is only produced on Pd catalysts. The optimum contact time of CH₄ and CO₂ with catalysts is 1 min under the experimental conditions. And there is no apparent deactivation resulting from carbon deposition for catalysts during the successive reaction cycles.     

Syngas to iso-paraffins over Co/SiO2 combined with metal/zeolite catalysts

Selective production of gasoline ranged iso-paraffins from synthesis gas was performed in a consecutive dual reactor system, in which Fischer–Tropsch reaction was carried out over Co/SiO₂ catalyst in the upper reactor and hydroconversion of the Fischer–Tropsch hydrocarbons occurred over precious metal/zeolite catalyst in the lower reactor. Results indicate that the product distribution of traditional Fischer–Tropsch synthesis was significantly modified and high selectivity to iso-paraffins was achieved with the presence of metal/zeolite catalyst in the lower reactor. A significant effect of metals (Pt and Pd), zeolites (zeolites of β and USY), and the preparation methods (impregnation and ion exchange) of the metal/zeolite catalyst on the iso-paraffins selectivity and product distribution was clearly observed. This was explained based on the property of the metal for hydrogen spillover and the acidic and structural properties of the zeolite in the bifunctional metal/zeolite catalyst.     

CoCr_2O_4/SiO_2催化剂上二氯甲烷催化氧化

采用浸渍法制备了不同CoCr_2O_4负载量x CoCr_2O_4/SiO_2催化剂(x=5%、10%、20%和30%),考察其对二氯甲烷催化燃烧性能的影响。结果表明,催化剂的整体活性顺序为:30CoCr_2O_4/SiO_220CoCr_2O_4/SiO_210CoCr_2O_4/SiO_25CoCr_2O_4/SiO_2,但按照活性组分CoCr_2O_4质量归一化后本征活性顺序为:10CoCr_2O_4/SiO_2≈5CoCr_2O_4/SiO_220CoCr_2O_4/SiO_230CoCr_2O_4/SiO_2。表征结果发现催化剂本征活性与可还原性能和表面酸性存在密切关系。10CoCr_2O_4/SiO_2和5CoCr_2O_4/SiO_2具有较高的表面酸性和耗氢量,因此具有较高的本征活性。     

Structures of H3PO4/SiO2 catalysts and catalytic performance in the hydration of ethene

The hydration of ethene was carried out over H₃PO₄/SiO₂ having various amounts of H₃PO₄. The rate of the ethanol formation increased markedly with the increasing H₃PO₄ loadings, in particular above 60–70 wt%. By X-ray diffraction (XRD), and

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MAS NMR methods, it was revealed that various silicon phosphates were produced in the preparation of the catalysts. The structures of the phosphates depended on the H₃PO₄ loadings. It was suggested that Si(HPO₄)₂·H₂O species which formed at higher H₃PO₄ loadings were hydrolyzed to H₃PO₄ and SiO₂ during the course of the reaction, yielding the catalysts with high performance. The bulk phase of the H₃PO₄ was involved in the reaction.     

Characterization and photocatalytic activity of transition-metal-supported surface bond-conjugated TiO2/SiO2

TM/TiO₂/SiO₂ photocatalysts were prepared by the photodeposition method using transition metal salts (TM=Fe³⁺, Co²⁺, Ni²⁺ and Cu²⁺) as precursors and the surface bond-conjugated TiO₂/SiO₂ as supporter in N₂ atmosphere, and were characterized by XRD, XPS, UV-Vis diffuse reflection and zeta-potential. Their photocatalytic activities were evaluated using reactive brilliant red K-2G (K-2G) and cationic blue X-GRL (CBX) showing different adsorption behavior on the oxides. Fe, Cu supported TiO₂/SiO₂ can efficiently extend the light absorption to the visible region. XPS analysis verified that the introduction of transition metal lead to the changes of the electronic environmental of Ti cations and the zeta-potential of oxides. As a result, K-2G has higher adsorption on the modified TiO₂/SiO₂ than that on the baked one, while the adsorption of CBX has a little change on the both oxides. At the same time, for the photodegradation of K-2G, Fe³⁺, Co²⁺, Ni²⁺-modified catalysts show that their photoactivities are 3.3–2.2 times higher than the bare one. On the contrast, all transition-metal-supported catalysts have no significant activity improvement except that Fe/TiO₂/SiO₂ shows 1.68 times higher activity for the photodegradation of CBX. The results indicate that the photoactivity could be increased in photodegradation of dyes by changing the performances of adsorption to dyes and absorption to light of photocatalyst.     

Catalytic wall reactor: Catalytic coatings of stainless steel by VOx/TiO2 and Co/SiO2 catalysts

Catalytic wall (structured) reactors and structured supports are suitable to study the catalytic properties of nanosized materials. The coating of metallic (aluminum and stainless steel) plates by thin layers of active phase is presented in two cases, VO_x/TiO₂ and Co/SiO₂, catalysts used in the oxidative dehydrogenation (ODH) of propane and in Fischer–Tropsch synthesis (FTS) of clean fuels, respectively. The preparation of coated plates and their characterisation by various methods of physicochemical analysis are described. Both chemical and physical methods were used for coating. VO_x/TiO₂ layers were obtained by grafting of Ti (on Al or stainless-steel plates) and V (on TiO₂) alkoxides and use of sol–gel media or suspension. A silica primer was deposited (on stainless-steel plate) by plasma-assisted chemical vapour deposition (PACVD) onto which Co oxide and silica were coprecipitated from sol–gel. The catalytic experiments in the respective reactions were carried out in special plate reactors and compared with those of catalytic powders. The study shows that the coating of a metallic substrate by a catalyst is not straightforward and requires specific studies dealing with both chemistry (chemical affinity between substrate and catalytic layers) and catalytic engineering (catalytic performance in taylor-made reactors).     

Reversible structure change of one-atomic layer GeO2 on SiO2 surface under the interaction with Rh particles by in situ XAFS studies

Structures of Rh/1 AL (atomic layer) GeO₂/SiO₂ were studied during reduction and oxidation processes by means of in situ XAFS (X-ray absorption fine structure). It was found that RhGe bimetallic particles with Rh--Rh and Rh--Ge distances at 0.266 and 0.242 nm were formed after reduction at 723 K, respectively. Subsequent oxidation at 673 K regenerated 1 AL GeO₂ structure on the SiO₂ surface. This reversible structure transformation is discussed in relation to reactivity and volatility of Ge oxide species.     

Benzene hydrogenation over Ni-Cu/SiO2 catalysts prepared by aqueous hydrazine reduction

Non conventional nickel (1%) and nickel (1%)-copper (0.2%-0.75%) catalysts supported on silica have been prepared by aqueous hydrazine reduction of nickel acetate at 70 °C. They were characterized by TEM, H₂-adsorption, H₂-TPD and tested in the gas phase hydrogenation of benzene at atmospheric pressure in the temperature range 75 °C-230 °C. The obtained results show that nickel is in a whisker-like shape or as a film of low density for the Ni/SiO₂ and Ni-Cu/SiO₂ catalysts respectively. Copper is in the shape of facetted particles in the mono or bimetallic systems with a mean particle size varying from 25 to 100 nm. The presence of copper decreased the nickel phase dispersion as well as the conversion whereas it increased carbon deposit in benzene hydrogenation. The results obtained are ascribed to nickel phase shape changes and Ni-Cu interactions. A kinetic reaction mechanism model is proposed. The comparative study of a pair of classical/non-classical Ni/SiO₂ catalysts showed much higher surface and catalytic properties of the hydrazine catalyst.     

Partial oxidation of CH4 and C2H6 over noble metalcoated monoliths

The direct partial oxidation of hydrocarbons offers promising alternatives to chemical synthesis. By replacing endothermic processes such as steam reforming and steam cracking, fast and exothermic oxidation reactions should require much smaller and simpler reactors. However, direct oxidation reactions are much more difficult to manage because of potential heat release in total oxidation and hazardous because of the possibility of homogeneous reactions which are nonselective and can produce flames and explosions. We describe experiments in which monolith catalysts are used for partial oxidation of CH₄ and C₂H₆ to produce synthesis gas or alkenes by direct oxidation at or above atmospheric pressure in pure O₂ in nearly adiabatic reactors operating at 1000°C with very high flowrates (space velocities of 10⁶h⁻¹ and residence times of 10⁻³ s). With methane oxidation we obtain over 90% selectivities to synthesis gas (a 2:1 H₂:CO mixture) with> 90% conversion of the methane and complete conversion of O₂ on Rh coated ceramic monoliths with contact times of 10⁻³ s. With Pt catalysts under the same conditions, the H₂ selectivity drops to 70%; while with Pd, the catalyst rapidly forms carbon. This process appears to be primarily a surface reaction in which CH4 pyrolyzes on the hot Rh surface and the H atoms dimerize and the carbon is oxidized to CO. A model has been constructed which accurately predicts the conversions and selectivities and the variations between Rh and Pt. With higher alkanes, synthesis gas is produced on Rh with comparable selectivities and conversions on metal-coated monoliths. However, with Pt we observe up to 70% selectivity to alkenes with 80% conversion of alkanes at adiabatic temperatures near 1000°C with approximately 5 ms contact times. These results can be explained as occurring by predominantly surface reactions in which the alkane adsorbs to form the alkyl by H abstraction with adsorbed O atoms. Then the adsorbed alkyls undergo primarily β-elimination reactions on Pt to produce alkenes. These products are therefore far from thermodynamic equilibrium at these very short contact times, even though the temperatures are very high. The use of very short contact times and high temperatures promises to provide new routes to production of partial oxidation products with very small adiabatic reactors and thus opens up new types of reactions and reactors for chemical synthesis.     

Effective kinetics of 3-hydroxypropanal hydrogenation over Ni/SiO2/Al2O3 catalyst

Concentration-time curves at 45-80°C and 2.60-5.15 MPa were measured, in a spinning basket reactor, to model the hydrogenation of 3-hydroxypropanal (HPA) to 1,3-Propanediol (PD) over Ni/SiO₂/Al₂O₃ catalyst pellets. A mathematical model whose parameters are effective diffusion coefficients and intrinsic kinetic parameters is proposed to describe this process and to avoid the dependence of the model parameters on the catalyst particle size. This model fits the experimental data reasonably and allows a reliable scale up of this process in comparison to other empirical models.     

Catalytic decomposition of N2O over CeO2 promoted Co3O4 spinel catalyst

A series of CeO₂ promoted cobalt spinel catalysts were prepared by the co-precipitation method and tested for the decomposition of nitrous oxide (N₂O). Addition of CeO₂ to Co₃O₄ led to an improvement in the catalytic activity for N₂O decomposition. The catalyst was most active when the molar ratio of Ce/Co was around 0.05. Complete N₂O conversion could be attained over the CoCe0.05 catalyst below 400 °C even in the presence of O₂, H₂O or NO. Methods of XRD, FE-SEM, BET, XPS, H₂-TPR and O₂-TPD were used to characterize these catalysts. The analytical results indicated that the addition of CeO₂ could increase the surface area of Co₃O₄, and then improve the reduction of Co³⁺ to Co²⁺ by facilitating the desorption of adsorbed oxygen species, which is the rate-determining step of the N₂O decomposition over cobalt spinel catalyst. We conclude that these effects, caused by the addition of CeO₂, are responsible for the enhancement of catalytic activity of Co₃O₄.     

Influence of the surface structure on the kinetics of ethane hydrogenolysis over Ni/SiO2 catalysts

The rate of ethane hydrogenolysis, which was shown previously to be a structure-sensitive reaction, is studied in a large range of pressure and temperature over Ni/SiO₂ catalysts of different morphology. It is observed that the partial reaction order with respect to ethane is unity at low hydrocarbon pressures, and that the partial reaction order with respect to hydrogen and the apparent activation energies vary with hydrogen pressure and temperature. Moreover, orders and apparent activation energies are independent of the nature and of the activity of the catalyst, indicating that the previously reported variations of reaction rate with nickel particle size do not depend on the standard conditions which were chosen. Furthermore, on less active samples, there is no simple relation between the reaction rate, r, and the resulting hydrogen coverage, θ_H (as was the case for a very active sample), from which it is concluded that only a small fraction of the nickel surface is active, (111) planes probably being inactive. On the most active sample, it is supposed that most of the nickel atoms are nearly equivalent from the viewpoint of catalytic activity.