室温固化高温使用环氧树脂胶粘剂的研究进展

介绍了室温固化高温使用环氧树脂(EP)胶粘剂的特点,简述了EP胶粘剂的研究现状、存在的难点和发展趋势。     

室温固化耐温150℃环氧树脂胶粘剂的制备与性能研究

采用耐热的二苯甲酮四酸二酐(BTDA)固化四官能度缩水甘油胺环氧树脂,制得了室温固化(RTV)耐热的环氧树脂(EP)胶粘剂。探讨了体系中n(环氧基团)∶n(酸酐基团)比值、促进剂用量以及填料的选择对胶粘剂性能的影响。实验结果表明,当n(环氧基团)∶n(酸酐基团)=1∶1、w(促进剂)=1%(占EP的质量分数)且以碳纤维作为填料时,胶粘剂性能最佳,其室温剪切强度为13.91 MPa,150℃剪切强度为10.63 MPa。     

室温固化耐热环氧胶粘剂的研究现状及进展

介绍了环氧胶粘剂的主要性能特点,对室温固化的耐热环氧胶粘剂的研究现状、存在的问题及未来的发展趋势作了简述。     

室温固化耐高温环氧树脂胶粘剂的研究进展

环氧树脂(EP)胶粘剂具有优异的粘接性能和化学稳定性因而获得广泛应用,现代工业的发展要求EP胶粘剂兼具室温固化和耐受高温的能力.本文对室温固化耐高温EP胶粘剂的研究进展进行综述,介绍了近年来国内外部分性能优良的EP胶粘剂,并对其发展前景进行展望.     

固化因素对聚合物玻璃化转变温度的影响

以环氧树脂(EP)胶粘剂作为试验对象,采用DSC(差示扫描量热)法测定EP胶粘剂样品的T_g(玻璃化转变温度),并探讨了EP胶粘剂样品固化过程中的升温速率、固化时间、固化温度及固化热机械史等对其T_g的影响。结果表明:为使EP胶粘剂样品固化更完全,应尽可能选择低升温速率固化样品;通过优化材料的固化条件,可使材料的耐热性能更优良;样品长时间受热后会降低其T_g,并且受力样品的T_g高于未受力样品的T_g。     

有机硅改性环氧树脂室温固化成果广泛

近年来，宇航、飞机制造、精密电子和机械加工等高科技产业的迅速发展，对胶粘剂的耐热性提出了更高的要求；但大多数耐热的环氧胶粘剂在固化过程中需要加热，这使得环氧胶粘剂在许多领域的应用受到了限制，问题的关键在于使耐热环氧胶粘剂实现室温固化。室温固化的胶粘剂在使用时具有省时、省力、省工、节省能源、使用方便等一系列优点，不仅可以降低胶粘剂成本，     

室温固化耐温200℃环氧树脂胶粘剂的研制

以高活性EP(环氧树脂)[即AFG-90(缩水甘油胺型EP)]为基体树脂、耐热的多官能度BTDA(3,3′,4,4′-二苯甲酮四酸二酐)为固化剂和ME-1为叔胺类促进剂,制备了一种室温固化型耐高温EP胶粘剂。采用差示扫描量热(DSC)法、凝胶试验和热失重分析(TGA)法研究了该胶粘剂的固化反应特性和热性能,并探讨了a∶e[即n(酸酐基团)∶n(环氧基团)]比值、促进剂含量等对该胶粘剂性能的影响。研究结果表明:该胶粘剂具有良好的耐高温性能,并且可室温固化,其25℃时的凝胶时间为80 min,失重5%时的温度为311℃;当a∶e=0.80∶1、w(ME-1)=1.0%(相对于EP质量而言)时,该胶粘剂的综合性能相对最好,其室温、200℃时的拉伸剪切强度(钢-钢)分别为21.86、18.55 MPa。     

国外动态

电子工业用环氧胶粘剂Master Bond工业公司推出一种可用于电子电器、建筑、金属加工、仪表、汽车和化学工业的室温固化的双组份胶粘剂EP33LV。据称这种胶易于混合和使用,在垂直面上不下垂或滴落,是100%的反应性的,不含任何稀释剂或溶剂,特点是耐热     

新型快速固化环氧树脂胶粘剂的制备及性能

以己二酸、多胺(如二乙烯三胺、三乙烯四胺或多乙烯多胺等)为原料,采用熔融缩聚法合成了3种低黏度、低毒性且可室温固化的环氧树脂(EP)胶粘剂用聚酰胺固化剂(PA1、PA2或PA3)。探讨了固化剂含量对EP胶粘剂的固化速率和粘接性能等影响,并采用单因素试验法优选出EP/固化剂的最佳配比。结果表明:EP胶粘剂的固化速率和剥离强度依次为EP/PA1胶粘剂>EP/PA2胶粘剂>EP/PA3胶粘剂;当m(PA1):m(EP)=0.6:1.0、w(促进剂)=1.0%(相对于EP质量而言)、固化温度为80℃和固化时间为60min时,相应胶粘剂的适用期较长,并且加热后能快速固化,而且用该胶粘剂制备的包封膜经处理后,其综合性能良好,可满足柔性印刷电路板(FPC)的生产要求。     

环氧树脂胶粘剂近展

综述了近年来环氧胶粘剂的世界主要市场和技术动向,如室温固化、低温快速固化、耐热、高强度、阳离子光固化、低公害等胶粘剂。     

双向可调多功能R系列环氧树脂固化剂的粘接性能研究

研究了具有耐高温性、阻燃性、增韧性和耐烧蚀性等多种功能的双重可调性R系列环氧树脂(EP)新型固化剂,该固化剂与EP的配比范围较宽且可调,该固化剂分子中增韧链段的比例范围较宽且可调。利用其多功能性和双重可调性,可以很快地优选出具有特定性能要求的一系列胶粘剂(如具有耐高温性、高韧性和高强度等性能的胶粘剂),并且有望开辟出梯度功能固化剂、梯度功能EP胶粘剂和梯度功能复合材料等新领域。     

Accelerated-curing epoxy structural film adhesive for bonding lightweight honeycomb sandwich structures

Accelerating the curing of epoxy/aromatic amine adhesives and improving their toughness are challenges in heat-resistant epoxy structural adhesives. Herein, we report an epoxy/aromatic amine adhesive accelerated curing system with an oxo-centered trinuclear (chromium III) complex, which is toughened using a thermoplastic block copolymer (TPBC). The reaction characteristics, heat resistance, microstructure, and bonding properties of the accelerated epoxy adhesives were analyzed. The reaction peak temperature of the epoxy with 3% catalyst was 113.1°C, which was 113.6°C lower than that of epoxy without catalyst, and the modified epoxy resin demonstrated a potential for rapid curing at medium temperature. The glass transition temperature of the TPBC-toughened epoxy adhesive was 125°C after curing, indicating excellent thermal stability after medium temperature curing. The introduction of the TPBC increased the single-lap shear strength of the epoxy adhesive without reducing its heat resistance. The shear strength at room temperature and 120°C of the modified epoxy adhesive with 50 phr of TPBC was 25.2 and 10.9 MPa, respectively. Moreover, the epoxy film adhesive exhibited outstanding bonding properties when used in the bonding of lightweight honeycomb sandwich structures.     

高温固化环氧树脂胶粘剂的研究

以酚醛环氧树脂(F-51)、不同种类的固化剂和填料等为主要原料,配制不同的EP(环氧树脂)双组分复合材料修补用胶粘剂。采用单因素试验法优选出制备EP胶粘剂的较佳工艺条件。结果表明:当m(F-51)∶m(固化剂PA651)=100∶55、m(气相白炭黑)∶m(高岭土)=15∶80时,制成的EP双组分胶粘剂可在较高温度(室温/1 d→170℃/1 h)条件下固化,其剪切强度为13.8 MPa、压缩强度为85.1 MPa和压缩模量为5.7 GPa,并且其凝胶时间较长、流动性控制性较好、耐介质浸泡性和操作方便性俱佳,完全满足复合材料修补用胶粘剂的使用要求。     

三乙烯四胺固化有机蒙脱土/环氧树脂复合体系的研究

以三乙烯四胺作为EP(环氧树脂)的常温固化剂制备EP/OMMT(有机蒙脱土)/三乙烯四胺纳米复合材料。采用X射线衍射(XRD)法,差示扫描量热(DSC)法等手段研究了不同配方对EP/OMMT/三乙烯四胺固化体系的凝胶时间、力学性能、热性能及OMMT的插层剥离行为等影响。结果表明:对EP/OMMT/三乙烯四胺复合材料而言,90~120℃固化体系的OMMT剥离与插层效果优于室温固化体系;当固化温度为120℃时,EP/OMMT/三乙烯四胺复合材料的耐湿热性能和弯曲强度均优于常温固化体系;EP/OMMT/三乙烯四胺复合材料经常温固化24 h后,其冲击强度比纯EP体系提高了7%~12%。     

室温固化高性能胶粘剂的研制

为了改善环氧树脂(EP)胶粘剂对某些金属和非金属材料的粘接性能,采用自制的增韧剂改性EP,制备了一种可室温固化的无溶剂双组分EP胶粘剂。考察了增韧剂用量、不同的室温固化剂及表面处理方法对金属和非金属材料的粘接性能、耐热性能和耐介质性能的影响。实验结果表明,该胶粘剂对金属和非金属都具有良好的粘接性能;用于PVC和ABS粘接时,则被粘材料被破坏;用于聚四氟乙烯(PTFE)和聚乙烯(PE)粘接时,其最高剪切强度分别为1.9 MPa和1.8 MPa。     

硅笼改性耐热厌氧胶的制备及其固化动力学

为提高厌氧胶的热性能,用二步法合成了邻甲酚醛环氧丙烯酸酯(o-CFEAR),并以该树脂为单体,不饱和笼型倍半硅氧烷(POSS)为耐高温改性剂,选择合适的氧化还原体系及其它助剂,制成耐高温厌氧胶,测定了相关性能,研究了该胶的固化动力学。结果表明,此厌氧胶剪切强度最高达15.3 MPa,在200℃、96 h时剪切强度保持率为87%左右,耐高温性能良好;固化过程的反应级数为1.084 9,表观活化能为86.86 kJ/mol。     

Preparation and performance of urethane-modified polytriazole adhesives

Polytriazole adhesives are a new type of adhesives with excellent heat resistance, but the lap shear strength at room temperature is not ideal, which is about 15 MPa. In order to improve its adhesion performance at room temperature, a series of urethane-modified polytriazole (UPTA) adhesives were successfully synthesized via 1, 3-dipolar cycloaddition reaction between azides, and alkynes. Firstly, an alkynyl-terminated urethane monomer di(but-3-yn-1-yl) (1,3-phenylenebis(methylene)) dicarbamate (DBPMD) was synthesized and characterized. Then DBPMD was reacted with biphenyl dibenzyl azide (BPDBA) and N′,N′,N′,N′-tetrapropargyl-p,p′-diaminodiphenyl methane (TPDDM) to prepare UPTA adhesives. Curing behavior, thermal properties, bonding performance, and resistance to damp heat aging of UPTA adhesives were studied. The results show that the introduction of urethane group has almost no effect on the curing behavior. The glass transition temperature (T_g) and the 5% thermal weight loss temperature (T_d5) gradually decreased with the increased proportion of DBPMD added. T_g of UPTA adhesives ranged from 185 to 215°C and T_d5 of UPTA adhesives were all above 300°C, which indicated its outstanding thermal stability. The lap shear strength at room temperature of UPTA adhesives increased first and then decreased with the increasing amount of DBPMD, which ranged from 13.9 to 19.9 MPa. The highest lap shear strength of UPTA adhesives can reach 19.9 MPa, which was 31.8% higher than PTA adhesive. The lap shear strength retention rate of UPTA adhesives at 180°C was all over 75%. Lap shear strength retention rate of UPTA adhesives under 168 h damp heat aging time was all over 80%. UPTA adhesives have good bonding performance, heat resistance, and damp heat aging resistance, which can meet many complex construction requirements.     

改性环氧树脂光固化速粘胶的粘接应用研究

采用玻璃纤维布/光固化胶粘剂复合材料补片,实现对铝合金片的快速粘接与固化。考察了国产UV胶粘剂预聚物和进口UV胶的粘接性能、耐温性能以及粘接强度随胶粘剂相对分子质量及其分布的变化规律。结果表明:进口光固化胶/玻璃纤维布复合材料补片与铝合金片的剪切强度在14.5～23.1MPa之间,国产光固化胶体系剪切强度在11.3～16.6MPa之间,两者均高于铆接强度(10.3MPa);作为胶粘剂基体树脂,相对分子质量分布越宽越有利于粘接强度的提高;此外,-40℃低温与100℃高温对体系粘接强度的影响很小(不超过10%)。