Rheological and electrical properties of polycarbonate/multi-walled carbon nanotube composites

Rheological and electrical properties of the polycarbonate (PC)/multi-walled carbon nanotube (MWNT) were studied. The MWNT was funtoinalized by treating with the hydrogen peroxide (H₂O₂). The H₂O₂ treated MWNT was dried by thermal and freeze drying methods. From the morphological studies, the degree of entanglement of the MWNT was decreased after treating with the H₂O₂. For the H₂O₂ treated MWNT (thermal drying), the length of the MWNT was shortened compared that of the H₂O₂ treated MWNT (freeze drying). The rheological and electrical properties of the PC/MWNT (H₂O₂ treated) composites increased compared that of the PC/MWNT (untreated) composites. Also, the electrical conductivity showed higher value for the PC/MWNT (H₂O₂ treated, freeze drying) composites compared that of the PC/MWNT (H₂O₂ treated, thermal drying) composites. From the results of the morphological, rheological, and electrical properties of the PC/MWNT composites, it is suggested that the electrical and rheological properties of the PC/MWNT composites are affected by the MWNT-MWNT network structure, which is related with the MWNT morphologies such as the degree of aggregation and aspect ratio of the MWNT.     

Processing-structure-multi-functional property relationship in carbon nanotube/epoxy composites

The novel properties of carbon nanotubes have generated scientific and technical interest in the development of nanotube-reinforced polymer composites. In order to utilize nanotubes in multi-functional material systems it is crucial to develop processing techniques that are amenable to scale-up for high volume, high rate production. In this research we investigate a scalable calendering approach for achieving dispersion of CVD-grown multi-walled carbon nanotubes through intense shear mixing. Electron microscopy was utilized to study the micro and nanoscale structure evolution during the manufacturing process and optimize the processing conditions for producing highly-dispersed nanocomposites. After processing protocols were established, nanotube/epoxy composites were processed with varying reinforcement fractions and the fracture toughness and electrical/thermal transport properties were evaluated. The as-processed nanocomposites exhibited significantly enhanced fracture toughness at low nanotube concentrations. The high aspect ratios of the carbon nanotubes in the as-processed composites enabled the formation of a conductive percolating network at concentrations below 0.1% by weight. The thermal conductivity increased linearly with nanotube concentration to a maximum increase of 60% at 5 wt.% carbon nanotubes.     

Electrochemical activity of a polyaniline/polyaniline-grafted multiwalled carbon nanotube mixture produced by a simple suspension polymerization

A polyaniline (PANi)/PANi-grafted multiwalled carbon nanotube (PANi/PANi-g-MWCNT) mixture was prepared by simple suspension (dynamic interfacial) polymerization. Scanning electron microscopy showed a two-phase mixture of PANi and PANi-g-MWCNTs while transmission electron microscopy of PANi-g-MWCNT showed a core–shell structure with outer PANi layer (5–10 nm). Depending on the doping level, estimated by relative carbon content, the electrical conductivity of PANi/PANi-g-MWCNT was improved by more than four orders of magnitude over that of PANi. The composite also displayed high electrochemical activity with improved stability in an oxygen-saturated acidic solution.     

Conductivity spectroscopy on melt processed polypropylene-multiwalled carbon nanotube composites: Recovery after shear and crystallization

Frequency dependent investigations of conductivity and dielectric permittivity have been performed on composites of polypropylene (PP) containing different amounts of 2, 3.5, and 5 wt% of multiwalled carbon nanotubes (MWNTs) in the melt and during crystallization. The experiments were performed in a measurement slit die containing two dielectric sensors in plate-plate geometry, which was flanged to the outlet of a single screw laboratory extruder. AC conductivity and the related complex permittivity were measured in the frequency range from 20 Hz to 10⁶ Hz after stopping the extruder (recovery after shearing) and during cooling (non-isothermal crystallization). For a sample with a MWNT content of 2 wt% the AC conductivity shows a tremendous increase with time after shearing was stopped. This conductivity recovery is explained by the reorganization of the conducting network-like filler structure, which was partially destroyed by the shear. The reformation kinetics of filler clusters is assumed to be due to a cooperative aggregation. For conductive fillers in a thermoplastic matrix the kinetics of cooperative aggregation is coupled to the electrical percolation. The reorganization of the percolation network can be related to reformation of (i) the local contact regions between the nanotubes (separated by polymer chains) and (ii) to the reorientation of nanotubes oriented in the shear flow. The conductivity recovery is less pronounced for samples with MWNT concentrations well above the percolation threshold. During cooling of the melt to temperatures below crystallization a significant decrease in the conductivity and permittivity was detected. This is consistently expressed in the conductivity and permittivity spectra and can be explained by reduction of the amorphous phase (high ion mobility) on expense of the crystalline phase and/or by crystalline regions in the contact region between tubes.     

Spatial statistics of carbon nanotube polymer composites

Dispersion, distribution, and alignment of carbon nanotubes (CNT) in polycarbonate (PC) composites are quantified by means of statistical analysis of transmission electron microscopy (TEM) images. The analysed images originate from samples with 0.875 and 2 wt% CNT, processed by compression and injection moulding, respectively. The composites exhibit different microstructures with different electrical properties, depending on the processing parameters. By means of stereological approaches for projections of three dimensional fibre systems the CNT contents within the TEM samples are estimated. The tendency of CNT clustering as well as characteristic distances between the CNT and CNT clusters are quantified by evaluation of morphological functions. Furthermore, a correlation function is introduced to obtain a quantitative measure of CNT clustering within the isotropic compression moulded samples. For the injection moulded samples the correlation function is used to derive local orientation factors. The results underline that clustering of CNT can enhance and alignment of tubes can reduce electrical conductivity.     

Electrical conductivity of chemically modified multiwalled carbon nanotube/epoxy composites

The electrical conductivity of oxidized multiwalled carbon nanotubes (MWNT)/epoxy composites is investigated with respect to the chemical treatment of the MWNT. The oxidation is carried out by refluxing the as-received MWNT in concentrated HNO₃ and H₂O₂/NH₄OH solutions, respectively, under several different treatment conditions. The oxidized MWNT are negatively charged and functionalized with carboxylic groups by both solutions. The MWNT oxidized under severe conditions are well purified, but their crystalline structures are partially damaged. It is recognized that the damage to the MWNT has considerable influence on the electrical properties of the MWNT composites, causing the electrical conductivity to be lowered at a low content of MWNT and the percolation threshold to be raised. The MWNT oxidized by the mixture of H₂O₂ and NH₄OH solution provides epoxy composites with a higher conductivity than those produced with the MWNT oxidized by nitric acid over the whole range of MWNT, independently of the oxidation conditions.     

Orientation of multiwalled carbon nanotubes in composites with polycarbonate by melt spinning

A conductive polycarbonate (PC) composite containing 2 wt% multiwalled carbon nanotubes (MWNT) and pure PC were melt spun using a piston type spinning device. Different take-up velocities up to 800 m/min and throughputs leading to draw down ratios up to 250 were used. The composite material of PC with MWNT was prepared by diluting a PC based masterbatch consisting of 15 wt% MWNT by melt mixing in an extruder. The alignment of the nanotubes within melt spun fibers with draw down ratios up to 126 was investigated by TEM and Raman spectroscopy. The nanotubes align in their length axis along the fiber axis increasingly with the draw down ratio, however, the curved shape of the nanotubes still exist in the melt spun fibers. At higher draw down ratios, the MWNT started to align by reducing their curvature. Polarized Raman spectroscopy indicated that the D/D and G/G ratios parallel/perpendicular to the fiber axis increase for both MWNT bands in a similar manner with the draw down ratio. Interestingly, with increasing alignment electrical conductivity of the fibers is lost. Mechanical investigations revealed that at low spinning speeds elongation at break and tensile strength of the composite are lower than those of the pure PC. However, at the highest take-up velocity of 800 m/min the elongation at break is higher and true stress at break of the composite fiber is comparable to the pure PC fiber.     

Dielectric spectroscopy on melt processed polycarbonate—multiwalled carbon nanotube composites

Complex permittivity and related AC conductivity measurements in the frequency range between 10⁻⁴ and 10⁷ Hz are presented for composites of polycarbonate (PC) filled with different amounts of multiwalled carbon nanotubes (MWNT) varying in the range between 0.5 and 5 wt%. The composites were obtained by diluting a PC based masterbatch containing 15 wt% MWNT by melt mixing using a Micro Compounder. From DC conductivity measurements it was found that for samples processed at a mixing screw speed of 150 rpm for 5 min, the percolation occurs at a threshold concentration (p_c) between 1.0 and 1.5 wt% MWNT. For concentrations of MWNT near the percolation threshold, the processing conditions (screw speed and mixing time) were varied. The differences in the dispersion of the MWNT in the PC matrix could be detected in the complex permittivity and AC conductivity spectra, and have been explained by changes in p_c. The AC conductivity and permittivity spectra are discussed in terms of charge carrier diffusion on percolation clusters and resistor-capacitor composites.     

Morphology and electrical resistivity of melt mixed blends of polyethylene and carbon nanotube filled polycarbonate

Blends were prepared from a high density polyethylene (PE) material and a conductive polycarbonate (PC) composite containing multiwalled carbon nanotubes (MWNT). The PC composite contained 2 wt% MWNT and was prepared by diluting a PC masterbatch consisting of 15 wt% MWNT by melt mixing in an extruder. The aim of blending a conductive PC composite with PE was to obtain a conductive blend at lower amounts of MWNT than required for the pure PC component. The blend morphology was found to be co-continuous over a broad composition range of 30–80 vol.% of the filled PC phase as verified by selective extraction of PC and morphological investigations. The co-continuous structure is very fine with ligaments in the range of 1 μm. Significantly reduced volume resistivity values, i.e. in the range of 10⁷ Ω cm, could be achieved in the same composition range of that of the continuous PC phase, i.e. starting at compositions of 30 vol.% filled PC. Here, the total MWNT content in the blend was only 0.41 vol.%. Interestingly, even if the MWNT had been incorporated in the PC phase, the tubes are still visible in the blends after selective extraction of PC. Scanning electron microscopy investigations revealed that the MWNT bridge the PC and PE phases, at least with their ends. This can be understood by the length dimensions of the tubes, which is higher than the phase sizes in the blends.     

Structure-property relationships on uniaxially oriented carbon nanotube/polyethylene composites

Multi walled carbon nanotubes have been incorporated into a linear low density polyethylene matrix through high energy ball milling technique at room temperature, without any chemical modification or physical treatment of the nanotubes. Highly oriented samples, with different draw ratios, were obtained by drawing at 80 °C the composite films. SEM and FTIR results on the drawn PE films demonstrate that the molecular chains in both crystalline and amorphous phases are well oriented along the drawing direction. The effect of different weight percent loadings of nanotubes and draw ratio on the morphology, thermal, mechanical and electrical properties of the composite fibers have been investigated.     

Conductivity enhancement of multiwalled carbon nanotube thin film via thermal compression method

For the first time, the thermal compression method is applied to effectively enhance the electrical conductivity of carbon nanotube thin films (CNTFs). With the assistance of heat and pressure on the CNTFs, the neighbor multiwalled carbon nanotubes (CNTs) start to link with each other, and then these separated CNTs are twined into a continuous film while the compression force, duration, and temperature are quite enough for the reaction. Under the compression temperature of 400°C and the compression force of 100 N for 50 min, the sheet resistance can be reduced from 17 to 0.9 k Ω/sq for the CNTFs with a thickness of 230 nm. Moreover, the effects of compression temperature and the duration of thermal compression on the conductivity of CNTF are also discussed in this work.     

Oxidation behavior of SiC/glaze-precursor coating on carbon/carbon composites

In order to improve the oxidation behavior of carbon/carbon composites in a wide range of temperature, a new SiC/glaze-precursor coating was developed.The SiC layer was produced by slurry and sintering, while the glaze precursor layer was prepared by slurry and drying. The microstructures and phase compositions of the coating were analyzed by SEM and XRD, respectively. The oxidation resistance of the coated composites was investigated using both isothermal and temperature-programmed thermogravimetric analysis in the temperature range from room temperature to 1600 °C. The results showed that the oxidation behavior of the coating was mainly controlled by the diffusion of oxygen during the test.The coating showed excellent oxidation resistance and self-healing ability in a wide range of temperature.     

Tensile modulus modeling of carbon black/polycarbonate,carbon nanotube/polycarbonate,and exfoliated graphite nanoplatelet/polycarbonate composites

Conductive fillers are often added to thermoplastic polymers to increase the resulting composite's electrical conductivity (EC) which would enable them to be used in electrostatic dissipative and semiconductive applications. The resulting composite also exhibits increased tensile modulus. The filler aspect ratio plays an important role in modeling composite EC, and tensile modulus. It is difficult to measure the filler aspect ratio after the manufacturing process (often extrusion followed by injection molding) in the composite, especially when nanomaterials are used. The EC percolation threshold is a function of the filler aspect ratio; hence, knowledge of this percolation threshold provides a means to extract the filler aspect ratio. In this study, the percolation threshold of the composite was determined from EC measurements and modeling, which in turn was used to determine the filler aspect ratio for tensile modulus modeling. Per the authors' knowledge, this approach has not been previously reported in the open literature. The fillers; carbon black (CB: 2–10 wt %), multiwalled carbon nanotubes (CNT: 0.5–8 wt %), or exfoliated graphite nanoplatelets (GNP: 2–12 wt %); were added to polycarbonate (PC) and the resulting composites were tested for EC and tensile modulus. With the filler aspect ratio determined from EC values for CNT/PC and GNP/PC composites, the three‐dimensional randomly oriented fiber Halpin‐Tsai model accurately estimates the tensile modulus for the CNT/PC composites and the Nielsen model predicts the tensile modulus well for the CB/PC and GNP/PC composites. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

氟橡胶/碳纳米管复合材料的拉伸应力-应变行为

以氟橡胶/炭黑复合材料作对比研究了氟橡胶/碳纳米管复合材料的拉伸应力-应变、拉伸应力弛豫和拉伸应力软化行为。结果表明,碳纳米管对氟橡胶有良好的增强效果,相同用量碳纳米管的增强效果要高于炭黑,低应变时碳纳米管的增强效果更明显;与氟橡胶/炭黑复合材料相比,氟橡胶/碳纳米管复合材料的应力弛豫现象更为明显,应力弛豫速率更快;随着碳纳米管和炭黑用量的增加,复合材料的应力软化效应增大,氟橡胶/碳纳米管复合材料的应力软化效应明显高于氟橡胶/炭黑复合材料。     

碳纳米管的制备及其聚合物基复合材料的研究进展

本文综述了单壁碳纳米管的制备方法,重点阐述了化学气相沉积法的合成运用,并对目前碳纳米管在聚合物基纳米复合材料方面的研究做了综合阐述。     

Photoisomerization of electroactive polyimide/multiwalled carbon nanotube composites on the effect of electrochemical sensing for ascorbic acid

We present the first investigation of photoisomerization of the azo‐based electroactive polyimide (PI)/amino‐functionalized multiwalled carbon nanotube (MWCNT) composite electrode on the effect of electrochemical sensing for ascorbic acid (AA). First, MWCNTs were grafted with 4‐aminobenzoic acid in a medium of polyphosphoric acid/phosphorous pentoxide to obtain MWCNTs functionalized with 4‐aminobenzoyl groups (AF‐MWCNTs). Subsequently, photoactive and electroactive PI/AF‐MWCNT composites (PEPACCs) were prepared by introducing pendant conjugated oligoaniline (amino‐capped aniline trimer) in the main chain and azobenzene chromophores in the side chain, in the presence of AF‐MWCNTs. Photoactive and electroactive PI (PEPI) and PEPACCs were characterized by ¹H NMR spectra, UV?visible absorption spectra, cyclic voltammetry (CV) and transmission electron microscopy. The CV study shows that the PEPACCs have higher electroactivity than PEPI. The redox and reversible photoisomerization (i.e. cis ? trans) behavior of PEPACCs was analyzed by in situ monitoring through systematic studies of CV and UV?visible spectroscopy. The light of the UV lamp was 365 nm. It should be noted that the sensor constructed from a trans‐PEPACC‐modified carbon‐paste electrode (CPE) demonstrated a higher electrocatalytic activity by 2.75‐fold and 1.12‐fold towards the oxidation of AA compared with those constructed using a PEPI‐ and cis‐PEPACC‐modified CPE, respectively. The detection limit of the trans‐PEPACC‐modified electrode was 1.73‐fold and 1.70‐fold lower than that of PEPI‐ and cis‐PEPACC‐modified CPE. Moreover, the differential pulse voltammetry data showed that the trans‐PEPACC‐modified electrode had high electrochemical sensing ability for the determination of AA, dopamine and uric acid. © 2014 Society of Chemical Industry     

Crystallization behavior of polyamide 11/multiwalled carbon nanotube composites

Differential scanning calorimetry (DSC) was used to investigate the isothermal and nonisothermal crystallization kinetics of polyamide11 (PA11)/multiwalled carbon nanotube (MWNTs) composites. The Avrami equation was used for describing the isothermal crystallization behavior of neat PA11 and its nanocomposites. For nonisothermal studies, the Avrami model, the Ozawa model, and the method combining the Avrami and Ozawa theories were employed. It was found that the Avrami exponent n decreased with the addition of MWNTs during the isothermal crystallization, indicating that the MWNTs accelerated the crystallization process as nucleating agent. The kinetic analysis of nonisothermal crystallization process showed that the presence of carbon nanotubes hindered the mobility of polymer chain segments and dominated the nonisothermal crystallization process. The MWNTs played two competing roles on the crystallization of PA11 nanocomposites: on the one hand, the MWNTs serve as heterogeneous nucleating agent promoting the crystallization process of PA11; on the other hand, the MWNTs hinder the mobility of the polymer chains thus retarding the crystal growth process of PA11. The activation energies of PA11/MWNTs composites for the isothermal and nonisothermal crystallization are lower than neat PA11. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011.     

Dynamic mechanical and morphological properties of polycarbonate/multi-walled carbon nanotube composites

Dynamic mechanical and morphological properties of the polycarbonate (PC)/multi-walled carbon nanotube (MWNT) composites were studied by dynamic mechanical thermal analysis (DMTA) and X-ray diffractometry, respectively. For the without annealed PC/MWNT composites containing the higher content of the MWNT (≥7.0 wt%), double tan δ peaks were observed, which could be explained by the phase separation morphology model. For the annealed PC/MWNT composites, a broad single tan δ peak was observed. From the X-ray diffraction of the annealed PC/MWNT composites, it was observed that more regular structure of the PC was obtained, which was consistent with the result of the thermal analysis of the annealed PC/MWNT composites. From the dynamic mechanical properties, thermal analysis, and X-ray diffraction of the annealed PC/MWNT composites, it is suggested that PC/MWNT composites show a broad single tan δ peak and partially crystalline structure of the PC in the PC/MWNT composites by annealing.