Flexible job-shop scheduling problem with resource recovery constraints

In this work, we introduce a Flexible Job-shop Scheduling Problem with Resource Recovery Constraints (FRRC). In the FRRC, besides the constraints of the classical Flexible Job-shop Scheduling Problem (FJSP), operations may require resources to be processed. The resources are available in batches and a recovery time is required between each batch. This problem is inspired by a real situation faced by a brewing company where different yeasts are available in a limited quantity and are recovered only once they have been completely used. The objective is to schedule the operations such that the makespan is minimised. A mathematical model and a metaheuristic based on a General Variable Neighborhood Search is proposed for the solution of the FRRC. Computational results over a large set of instances, adapted from the FJSP literature, are presented.     

A GRASP algorithm for flexible job-shop scheduling problem with limited resource constraints

A greedy randomised adaptive search procedure (GRASP) is an iterative multi-start metaheuristic for difficult combinatorial optimisation. The GRASP iteration consists of two phases: a construction phase, in which a feasible solution is found and a local search phase, in which a local optimum in the neighbourhood of the constructed solution is sought. In this paper, a GRASP algorithm is presented to solve the flexible job-shop scheduling problem (FJSSP) with limited resource constraints. The main constraint of this scheduling problem is that each operation of a job must follow an appointed process order and each operation must be processed on an appointed machine. These constraints are used to balance between the resource limitation and machine flexibility. The model objectives are the minimisation of makespan, maximum workload and total workload. Representative benchmark problems are solved in order to test the effectiveness and efficiency of the GRASP algorithm. The computational result shows that the proposed algorithm produced better results than other authors’ algorithms.     

A filtered-beam-search-based heuristic algorithm for flexible job-shop scheduling problem

Scheduling for the flexible job-shop is a very important issue in both fields of combinatorial optimization and production operations. However, due to combination of the routing and sequencing problems, flexible job-shop scheduling problem (FJSP) presents additional difficulty than the classical job-shop scheduling problem and requires more effective algorithms. This paper developed a filtered-beam-search-based heuristic algorithm (named as HFBS) to find sub-optimal schedules within a reasonable computational time for the FJSP with multiple objectives of minimising makespan, the total workload of machines and the workload of the most loaded machine. The proposed algorithm incorporates dispatching rules based heuristics and explores intelligently the search space to avoid useless paths, which makes it possible to improve the search speed. Through computational experiments, the performance of the presented algorithm is evaluated and compared with those of existing literature and those of commonly used dispatching rules, and the results demonstrate that the proposed algorithm is an effective and practical approach for the FJSP.     

Auction-based approach for a flexible job-shop scheduling problem with multiple process plans

This study addresses the flexible job-shop scheduling problem with multiple process plans with the objective of minimizing the overall makespan. A nonlinear programming model is formulated to allocate machines and schedule jobs. An auction-based approach is proposed to address the integrated production route selection and resource allocation problem and focus on improving resource utilization and productive efficiency to reduce the makespan. The approach consists of an auction for process plans and an auction for machines. The auctions are evaluated to select a more suitable route for production and allocate resources to a more desirable job. Numerical experiments are conducted by testing new large benchmark instances. A comparison of Lingo and other existing algorithms demonstrates the effectiveness and stability of the proposed auction-based approach. Furthermore, SPSS is used to prove that the proposed method exhibits an absolute advantage, particularly for medium-scale or large-scale instances.     

A GRASP algorithm for flexible job-shop scheduling with maintenance constraints

In most realistic situations, machines may be unavailable due to maintenance, pre-schedules and so on. The availability constraints are non-fixed in that the completion time of the maintenance task is not fixed and has to be determined during the scheduling procedure. In this paper a greedy randomised adaptive search procedure (GRASP) algorithm is presented to solve the flexible job-shop scheduling problem with non-fixed availability constraints (FJSSP-nfa). The GRASP algorithm is a metaheuristic algorithm which is characterised by multiple initialisations. Basically, it operates in the following manner: first a feasible solution is obtained, which is then further improved by a local search technique. The main objective is to repeat these two phases in an iterative manner and to preserve the best found solution. Representative FJSSP-nfa benchmark problems are solved in order to test the effectiveness and efficiency of the proposed algorithm.     

Flexible job-shop scheduling/rescheduling in dynamic environment: a hybrid MAS/ACO approach

In real-world manufacturing, disruptions are often encountered during the execution of a predetermined schedule, leading to the degradation of its optimality and feasibility. This study presents a hybrid approach for flexible job-shop scheduling/rescheduling problems under dynamic environment. The approach, coined as ‘HMA’ is a combination of multi-agent system (MAS) negotiation and ant colony optimisation (ACO). A fully distributed MAS structure has been constructed to support the solution-finding process by negotiation among the agents. The features of ACO are introduced into the negotiation mechanism in order to improve the performance of the schedule. Experimental studies have been carried out to evaluate the performance of the approach for scheduling and rescheduling under different types of disruptions. Different rescheduling policies are compared and discussed. The results have shown that the proposed approach is a competitive method for flexible job-shop scheduling/rescheduling for both schedule optimality and computation efficiency.     

Solving the integrated lot-sizing and job-shop scheduling problem

Production planning and scheduling are usually performed in a sequential manner, thus generating unfeasibility conflicts. Moreover, solving these problems in complex manufacturing systems (with several products sharing different resources) is very challenging in production management. This paper addresses the solution of multi-item multi-period multi-resource single-level lot-sizing and scheduling problems in general manufacturing systems with job-shop configurations. The mathematical formulation is a generalisation of the one used for the Capacitated Lot-Sizing Problem, including detailed capacity constraints for a fixed sequence of operations. The solution method combines a Lagrangian heuristic, determining a feasible production plan for a fixed sequence of operations, with a sequence improvement method which iteratively feeds the heuristic. Numerical results demonstrate that this approach is efficient and more appropriate than a standard solver for solving complex problems, regarding solution quality and computational requirements.     

Research on job-shop scheduling problem based on genetic algorithm

With job-shop scheduling (JSS) it is usually difficult to achieve the optimal solution with classical methods due to a high computational complexity (NP-hard). According to the nature of JSS, an improved definition of the JSS problem is presented and a JSS model based on a novel algorithm is established through the analysis of working procedure, working data, precedence constraints, processing performance index, JSS algorithm and so on. A decode select string (DSS) decoding genetic algorithm based on operation coding modes, which includes assembly problems, is proposed. The designed DSS decoding genetic algorithm (GA) can avoid the appearance of infeasible solutions through comparing current genes with DSS in the decoding procedure to obtain working procedure which can be decoded. Finally, the effectiveness and superiority of the proposed method is clarified compared to the classical JSS methods through the simulation experiments and the benchmark problem.     

A variable neighbourhood search algorithm for the flexible job-shop scheduling problem

The flexible job-shop scheduling problem (FJSP) is a generalisation of the classical job-shop scheduling problem which allows an operation of each job to be executed by any machine out of a set of available machines. FJSP consists of two sub-problems which are assigning each operation to a machine out of a set of capable machines (routing sub-problem) and sequencing the assigned operations on the machines (sequencing sub-problem). This paper proposes a variable neighbourhood search (VNS) algorithm that solves the FJSP to minimise makespan. In the process of the presented algorithm, various neighbourhood structures related to assignment and sequencing problems are used for generating neighbouring solutions. To compare our algorithm with previous ones, an extensive computational study on 181 benchmark problems has been conducted. The results obtained from the presented algorithm are quite comparable to those obtained by the best-known algorithms for FJSP.     

Two decompositions for the bicriteria job-shop scheduling problem with discretely controllable processing times

The job-shop scheduling problem with discretely controllable processing times (JSP-DCPT) is a combination of two kinds of sub-problems: the job-shop scheduling problem and the discrete time-cost tradeoff problem. Neither good approximation algorithms nor efficient exact algorithms exist for the bicriteria JSP-DCPT that is to simultaneously minimise the duration and the cost of performing schedules to the problem. An assignment-first decomposition (AFD) and a sequencing-first decomposition (SFD) are proposed for solving the problem. The main difference between the two decompositions lies in the logical sequence for solving the two kinds of sub-problems. The comparison is carried out by evaluating the size of the searching space with respect to each of the two decompositions, and a general conclusion is deduced that for the JSP-DCPT with at least two machines, at least two jobs, and at least two modes for each operation, the efficiency of the searching-based approaches incorporating SFD is superior to that incorporating AFD. Computational studies on JSP-DCPT instances constructed based on a set of well-known JSP benchmarks illustrate the overall superiority of SFD to AFD regarding multiple measure metrics.     

The resource renting problem subject to temporal constraints

We introduce a project scheduling problem subject to temporal constraints where the resource availability costs have to be minimized. As an extension of known project scheduling problems which consider only time-independent costs, this problem includes both time-independent procurement costs and time-dependent renting costs for the resources. Consequently, in addition to projects where all resources are bought, we can deal with projects where resources are rented. Based on the enumeration of a finite set of schedules which is proved to contain an optimal schedule, we develop a depth-first branch-and-bound procedure. Computational experience with a randomly generated test set containing 10800 problem instances is reported.

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Received: December 1, 1999 / Accepted: November 8, 2000     

Application of genetic algorithms with dominant genes in a distributed scheduling problem in flexible manufacturing systems

Multi-factory production networks have increased in recent years. With the factories located in different geographic areas, companies can benefit from various advantages, such as closeness to their customers, and can respond faster to market changes. Products (jobs) in the network can usually be produced in more than one factory. However, each factory has its operations efficiency, capacity, and utilization level. Allocation of jobs inappropriately in a factory will produce high cost, long lead time, overloading or idling resources, etc. This makes distributed scheduling more complicated than classical production scheduling problems because it has to determine how to allocate the jobs into suitable factories, and simultaneously determine the production scheduling in each factory as well. The problem is even more complicated when alternative production routing is allowed in the factories. This paper proposed a genetic algorithm with dominant genes to deal with distributed scheduling problems, especially in a flexible manufacturing system (FMS) environment. The idea of dominant genes is to identify and record the critical genes in the chromosome and to enhance the performance of genetic search. To testify and benchmark the optimization reliability, the proposed algorithm has been compared with other approaches on several distributed scheduling problems. These comparisons demonstrate the importance of distributed scheduling and indicate the optimization reliability of the proposed algorithm.     

Flexible job-shop scheduling with flexible workdays,preemption, overlapping in operations and satisfaction criteria: an industrial application

This paper addresses a real scheduling problem, namely, a complex flexible job-shop scheduling problem (FJSP) with special characteristics (flexible workdays, preemption and overlapping in operations), where the objective is to maximise a satisfaction criterion defined through goal programming. To allow for flexible workdays, the solution representation of the classical FJSP is extended to consider overtime decisions and a sequence of time-cell states, which is used to model resource capability. A new temporal-constraint-handling method is proposed to solve the problem of overlapping in operations in a flexible-workday environment. Three solution methods are proposed to solve this scheduling problem: a heuristic method based on priority rules, a goal-guided tabu search (GGTS) and an extended genetic algorithm (EGA). In the GGTS, the neighbourhood functions are defined based on elimination approaches, and five possible neighbourhood functions (N0???N1???N2???N3???N4) are presented. The effectiveness and efficiency of the three solution methods are verified using dedicated benchmark instances. Computational simulations and comparisons indicate that the proposed N4-based GGTS demonstrates performance competitive with that of the EGA and the GGTSs based on the other neighbourhood functions (N0, N1, N2 and N3) for solving the scheduling problem.     

Operational fixed job scheduling problem under spread time constraints: a branch-and-price algorithm

This study addresses the operational fixed job scheduling problem under spread time constraints. The problem is to select a subset of jobs having fixed ready times and deadlines for processing on identical parallel machines such that total weight of the selected jobs is maximised. We first give a mathematical formulation of the problem and then reformulate it using Dantzig-Wolfe decomposition. We propose a branch-and-price algorithm that works on the reformulation of the problem. Computational results show that our algorithm is far superior to its competitor in the literature. It solves instances that could not be solved in one hour CPU time in less than a second and is able to solve large-scale instances in reasonable times which make it a computationally viable tool for decision-making.     

A Pareto-based estimation of distribution algorithm for the multi-objective flexible job-shop scheduling problem

To solve the multi-objective flexible job-shop problem (MFJSP), an effective Pareto-based estimation of distribution algorithm (P-EDA) is proposed. The fitness evaluation based on Pareto optimality is employed and a probability model is built with the Pareto superior individuals for estimating the probability distribution of the solution space. In addition, a mechanism to update the probability model is proposed, and the new individuals are generated by sampling the promising searching region based on the probability model. To avoid premature convergence and enhance local exploitation, the population is divided into two sub-populations at certain generations according to a splitting criterion, and different operators are designed for the two sub-populations to generate the promising neighbour individuals. Moreover, multiple strategies are utilised in a combination way to generate the initial solutions, and a local search strategy based on critical path is proposed to enhance the exploitation ability. Furthermore, the influence of parameters is investigated based on the Taguchi method of design of experiment, and a suitable parameter setting is suggested. Finally, numerical simulation based on some well-known benchmark instances and comparisons with some existing algorithms are carried out. The comparative results demonstrate the effectiveness of the proposed P-EDA in solving the MFJSP.     

A genetic algorithm-based approach to machine assignment problem

Over the last few decades, production scheduling problems have received much attention. Due to global competition, it is important to have a vigorous control on production costs while keeping a reasonable level of production capability and customer satisfaction. One of the most important factors that continuously impacts on production performance is machining flexibility, which can reduce the overall production lead-time, work-in-progress inventories, overall job lateness, etc. It is also vital to balance various quantitative aspects of this flexibility which is commonly regarded as a major strategic objective of many firms. However, this aspect has not been studied in a practical way related to the present manufacturing environment.

In this paper, an assignment and scheduling model is developed to study the impact of machining flexibility on production issues such as job lateness and machine utilisation. A genetic algorithm-based approach is developed to solve a generic machine assignment problem using standard benchmark problems and real industrial problems in China. Computational results suggest that machining flexibility can improve the overall production performance if the equilibrium state can be quantified between scheduling performance and capital investment. Then production planners can determine the investment plan in order to achieve a desired level of scheduling performance.     

Ant colony optimization system for a multi-quantitative and qualitative objective job-shop parallel-machine-scheduling problem

This paper addresses a multi-stage job-shop parallel-machine-scheduling problem with an ant colony optimization system developed. The problem is practically important and yet more complex, especially when customer order splitting in multiple lots for the reduction of operation times in each workstation is allowed. It also includes the decisions of the numbers of parallel machines in workstations dynamically scheduled. In addition, this paper also addresses the multiple-objectives scheduling. For the practical concern, in addition to the production (or quantitative) objectives, the marketing (strategic or qualitative) criteria are also considered. A soft constraint thus may be realized from a thus-called qualitatively evaluated order sequence. The soft constraint with the ant colony optimization solution constructs a penalty function for the multiple qualitative objectives and the results of scheduling obtained by ant colony optimization. For this problem, the ant colony optimization components (including the network representation, tabu lists, transition probabilities, and pheromone trail updating) are also developed and adapted for the multiple objectives. The experiment results of parameter design and different problem sizes are provided. The results of a genetic algorithm also developed for the present problem under the developed system concept are also provided, since in the literature the genetic algorithm has also not been explored for the present problem with multiple objectives and order splitting. The results of both solution techniques show the potential usefulness of the system and are comparable, but the ant colony optimization provides a more computationally efficient better result.