Physico-Mechanical Characteristics of Some EPDM/Plasticized PVC Blends

Summary: In this study were prepared blends based on ethylene propylene terpolymer rubber (EPDM) and plasticized poly (vinyl chloride) (PVC). These blends are immiscible and need to be compatibilized. The following compatibilization methods were used: (1) addition of a compatibilization agent; there were used: maleinized EPDM, maleinized polyethylene (PE), chlorinated polyethylene (CPE) and maleinized polypropylene (PP); chlorinated polyethylene has proved to be the most efficient; the amount of the added CPE giving the best physico-mechanical characteristics was of 7,5 parts to 100 polymer parts; (2) reactive compatibilization, using crosslinked copolymer formation strategy; three different crosslinking systems were used: (a) common method with sulphur and accelerators, (b) crosslinking with benzoyl peroxide and trimethylpropane trimethacrylate (TMPT DL 75), (c) vulcanization with phenol resin and tin chloride. The best physico-mechanical characteristics were obtained with the EPDM/plasticized PVC blends crosslinked with 8 phr phenol resin. Such types of polymer blends can be processed by methods specific for plastics, removing thus vulcanization operation required in case of elastomers. These blends can be used in the manufacture of hoses, gaskets, footwear constituents etc.     

Structure of reactively extruded rigid PVC/PMMA blends

A novel route for producing polymer blends by reactive extrusion is described, starting from poly (vinyl chloride)/methyl methacrylate (PVC/MMA) dry blend and successive polymerization of MMA in an extruder. Small angle X‐ray scattering (SAXS) measurements were applied to study the monomer's mode of penetration into the PVC particles and to characterize the supermolecular structure of the reactive poly(vinyl chloride)/poly(methyl methacrylate) (PVC/PMMA) blends obtained, as compared to the corresponding physical blends of similar composition. These measurements indicate that the monomer molecules can easily penetrate into the PVC sub‐primary particles, separating the PVC chains. Moreover, the increased mobility of the PVC chains enables formation of an ordered lamellar structure, with an average d‐spacing of 4.1 nm. The same characteristic lamellar structure is further detected upon compression molding or extrusion of PVC and PVC/PMMA blends. In this case the mobility of the PVC chains is enabled through thermal energy. Dynamic mechanical thermal analysis (DMTA) and SAXS measurements of reactive and physical PVC/PMMA blends indicate that miscibility occurs between the PVC and PMMA chains. The studied reactive PVC/PMMA blends are found to be miscible, while the physical PVC/PMMA blends are only partially miscible. It can be suggested that the miscible PMMA chains weaken dipole–dipole interactions between the PVC chains, leading to high mobility and resulting in an increased PVC crystallinity degree and decreased PVC glass transition temperature (T_g). These phenomena are shown in the physical PVC/PMMA blends and further emphasized in the reactive PVC/PMMA blends. Copyright © 2005 John Wiley & Sons, Ltd.     

Development and characterization of reactive extruded PVC/polyacrylate blends

This paper describes a method to obtain polymer blends by the absorption of a liquid solution of monomer, initiator, and a crosslinking agent in suspension type porous poly(vinyl chloride) (PVC) particles, forming a dry blend. These PVC/monomer dry blends are reactively polymerized in a twin‐screw extruder to obtain the in situ polymerization in a melt state of various blends: PVC/poly(methyl methacrylate) (PVC/PMMA), PVC/poly(vinyl acetate) (PVC/PVAc), PVC/poly(butyl acrylate) (PVC/PBA) and PVC/poly(ethylhexyl acrylate) (PVC/PEHA). Physical PVC/PMMA blends were produced, and the properties of those blends are compared to reactive blends of similar compositions. Owing to the high polymerization temperature (180°C), the polymers formed in this reactive polymerization process have low molecular weight. These short polymer chains plasticize the PVC phase reducing the melt viscosity, glass transition and the static modulus. Reactive blends of PVC/PMMA and PVC/PVAc are more compatible than the reactive PVC/PBA and PVC/PEHA blends. Reactive PVC/PMMA and PVC/PVAc blends are transparent, form single phase morphology, have single glass transition temperature (T_g), and show mechanical properties that are not inferior than that of neat PVC. Reactive PVC/PBA and PVC/PEHA blends are incompatible and two discrete phases are observed in each blend. However, those blends exhibit single glass transition owing to low content of the dispersed phase particles, which is probably too low to be detected by dynamic mechanical thermal analysis (DMTA) as a separate T_g value. The reactive PVC/PEHA show exceptional high elongation at break (～90%) owing to energy absorption optimized at this dispersed particle size (0.2–0.8 µm). Copyright © 2005 John Wiley & Sons, Ltd.     

稀土掺杂PVC的紫外及微波交联研究

聚氯乙烯 (ＰＶＣ)是我国目前产量最大 ,应用面最广的高分子原材料。但其耐热性、稳定性及抗老化性都较差。我们考虑到使用稀土掺杂以改进其相关性能 ,同时掺入了少量从水玻璃中提取出来的活性硅醇到ＰＶＣ中以增加其柔性 ,探索了紫外辐射交联和微波辐射交联对ＰＶＣ机械力学性能的影响。本文采用ＰＶＣ流延膜来进行辐射交联并测定样品的力学性能。结果发现 ,稀土掺杂的结果使得样品的扯断伸长率大幅度提高 ,拉伸强度上升显著。而添加活性硅醇后ＰＶＣ流延膜的扯断伸长率进一步提高 ,拉伸强度则下降 ,柔性得以提高。将氯化钕溶于 95 %的乙醇…     

Overview of the recent literature on flame retardancy and smoke suppression in PVC

This paper presents an overview of the recent literature on flame retardancy of poly(vinyl chloride) (PVC). A short overview of mechanisms of thermal decomposition of PVC, especially those which lead to char formation, is also presented because this gives insight into the mechanisms of flame retardant action. New developments in the area are mostly focused on combinations of various flame retardants and smoke suppressants in the search for synergistic effects. Because different additives show different mechanisms of action, synergistic combinations are very probable. New developments in phosphate ester plasticizers are reported in the literature. Copyright © 2005 John Wiley & Sons, Ltd.     

Transition from crazing to shear deformation in ABS/PVC blends

ABS/PVC blends were prepared over a range of compositions by mixing PVC, SAN, and PB‐g‐SAN. All samples were designed to have a constant rubber level of 12 wt % and the ratio of total‐SAN to PVC in the matrix of the blends varied from 70.5/17.5 to 18/80. Transmission electron microscope and scanning electron microscope have been used to study deformation mechanisms in the ABS/PVC blends. Several different types of microscopic deformation mechanisms, depending on the composition of blends, were observed for the ABS/PVC blends. When the blend is a SAN‐rich system, the main deformation mechanisms were crazing of the matrix. When the blend is a PVC‐rich system, crazing could no longer be detected, while shear yielding of the matrix and cavitation of the rubber particles were the main mechanisms of deformation. When the composition of blend is in the intermediate state, both crazing and shear yielding of matrix were observed. This suggests that there is a transition of deformation mechanism in ABS/PVC blends with the change in composition, which is from crazing to shear deformation. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 687–695, 2006     

天然橡胶分子链双键中引入环氧基对其性能的影响

天然橡胶在乳液状态下与过氧乙酸反应，在主分子链双键中引入环氧基团，可显著提高分子极性，但其高强伸性能基本保持不变；玻璃化温度上升，冲击弹性下降，耐油性、气密性、粘合性显著改善。     

Preparation and characterization of PVC/PANI conductive composite with extremely low percolation threshold

Aniline was polymerized in the presence of poly(vinyl chloride) (PVC) powders in hydrochloric acid to in situ prepare poly(vinyl chloride)/polyaniline (PVC/PANI) composite particles. UV‐vis spectra and FT‐IR spectra indicate PANI in PVC/PANI composite particles possessed a higher oxidation state with decreased aniline content in reactants. Both conductivity and impact strength of the dodecylbenzenesulfonic acid (DBSA) doped PANI composites (PVC/PANI‐DBSA), which were compression molded from the in situ prepared PVC/PANI particles, increase with the pressing temperature and decrease with the increase of DBSA doped PANI (PANI‐DBSA) loading. An excellent electric conductivity of 5.06 × 10^?2 S/cm and impact strength of 0.518 KJ/m² could be achieved for the in situ synthesized and subsequently compression molded composite. Copyright © 2004 John Wiley & Sons, Ltd.     

Development of PVC/Silica Hybrids Using PVC Plastisols

A novel method for producing a plasticised PVC with increased porosity has been developed, by the use of an organic-inorganic hybrid. Silica was produced in situ from tetraethoxysilane via a hydrolytic sol-gel processing route. Tetrahydrofuran was used as co-solvent, and γ-glycidyloxypropyl-trimethoxysilane as coupling agent. The films produced were transparent, with moderate mechanical properties. A film containing 20% silica showed a 45% increase in water vapour permeability.     

Structures and Mechanical Properties of PVC／Na^＋—Montmorillonite Nanocomposites

Poly(viyl chloride)/Na^ -montmorillonite(PVC/MMT)nanocomposites with different MMT contents were prepared via melt blending.Wide-angle X-ray diffraction(WAXD)and transmission electron microscopy(TEM)were used to characterize the structures.Effects of MMT content on the mechanical properties were also studied.It is found that PVC molecular chains can intercalate into the gallery of MMT layers during melt blending process,the stiffiness and toughness of the composites are inproved simultaneously within 0.5-7wt% MMT content,and the transparency and mechanical properties decrease as MMT conten further increases.     

NMR STUDY ON THE COMPATIBILITY OF ACR/PVC BLENDS

A 300MHz solid NMR study on the compatibility of ACR (poly (methyl methacrylate-co-methacrylate), in the ratio of 1:1)-PVC (poly (vinyl chloride)) blends is reported. Spin-lattice (T_1) and spin-spin (T_2) relaxation time of ACR, PVC and their blends are recorded in the temperature range from 215K to 355K. Experimental results indicate that ACR and PVC are compatible with each other and the domain size is smaller than 25 nm, but heterogeneit(?)s of molecular dimensions still exist. Some problems of mechanism of compatibility and data analysis are also discussed.     

Al(OH)3和Mg(OH)2对PVC热解特性的影响研究

利用热重分析仪并借助电导率测定法探讨了Al(OH)3和Mg(OH)2对PVC热解特性的影响,简要分析了其机理。结果表明:加入Al(OH)3和Mg(OH)2后均能增加PVC体系在第一阶段的最大热解速率和残炭量,最大热解速率增加约1倍,残炭量增加约4倍。并且分解产生的结晶水吸收大量的热量,惰性金属氧化物也有利于成核、炭层生长和凝聚,有着明显的阻燃和抑烟作用。HCl毒性气体的释放主要集中在体系的第一阶段,Al(OH)3能促使HCl提前释放,HCl的释放总量增加,Mg(OH)2也能促使HCl提前释放,但HCl的释放总量却是减少的。     

Miscibility and surface segregation in PVC/polyester blends—The influence of chain architecture and composition

Four poly(butylene adipate) (PBA) polyesters, the structure ranging from linear to highly branched, were synthesized and solution casted with poly(vinyl chloride) (PVC) in 20 or 40 wt % concentrations to evaluate the influence of polyester chain architecture on miscibility, surface segregation, and mechanical properties. The miscibility of PVC and polyesters is based on specific interactions between the carbonyl group in the polyester and PVC. These interactions cause a shift in the carbonyl absorption band in the FTIR spectra. The shifting of the carbonyl absorption band was more significant for all the 40 wt % blends compared with the blends containing 20 wt % of the same polyester. In the 20 wt % blends surface segregation and enrichment of polyester at the blend surface increased as a function of branching. However, all the films containing 40 wt % of polyester had similar surface composition. This is explained by better miscibility and stronger intermolecular interactions in the 40 wt % blends, which counteract the effect of branching on the surface segregation. High degree of branching resulted in poor miscibility with PVC and poor mechanical properties. A linear or slightly branched polyester structure, however, resulted in good miscibility and desirable blend properties. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1552–1563, 2007     

Migration of Additives from Poly(vinyl chloride) (PVC) Tubes into Aqueous Media

The stability and migration product of medical PVC tubes plasticized with polyadipates were investigated by ageing in phosphate buffer at pH 1.679 and water at different temperatures. Changes in the PVC tubes were studied by water absorption, weight loss, Fourier infrared spectroscopy (FTIR), differential scanning calorimetry (DSC) and thermal gravimetric analysis (TGA). The low molecular weight migration product that was released was extracted and silylanized before gas chromatography/mass spectroscopy (GC/MS) identification and quantification. After 70 days, the weight loss was less than 0.5% and only a small amount of adipic acid migrated when a tube was aged at 37°C in water and phosphate buffer (pH 1.679), and at 70°C in water after 56 days. However, when aged at 70 and 110°C, gradual deactivation of heat stabilizer after 21 days of ageing in buffer solution and separation of plasticizer from PVC matrix occurred. When the tube was aged at 110°C, significant degradation of both polyadipates and PVC were observed. Adipic acid and 1,4-butanediol monomers and oligomers of polyadipate were the major migration products from polyadipates in the water ageing solution, while only a relatively high amount of adipic acid was identified as the main product in the buffer ageing solution.     

插层型NBR/膨润土混杂材料及其对PVC增韧作用的研究

研究了胶乳插层法制备的丁腈橡胶 /有机改性膨润土 (NBR/OMB)混杂材料的力学性能和微观结构及其对聚氯乙烯 (PVC)的增韧作用。结果表明 :胶乳插层法制备的NBR/OMB混杂材料具有优异的力学性能 ;TEM和XRD结果表明 ,有部分NBR大分子嵌入到膨润土层间 ,形成较均匀、细致的分散。NBR/OMB混杂材料增韧PVC的效果明显优于NBR ,增韧后拉伸强度和弯曲强度的保持率明显提高     

The Coagulation Impact of 50% Epoxidised Natural Rubber Chain in Ethylene Carbonate-Plasticized Solid Electrolytes

In this research, thin, soft and flexible free standing films can be obtained from poly (methyl methacrylate) (PMMA)/50% epoxidised natural rubber (ENR 50)/lithium triflate (LiCF₃SO₃) blends. However, phase separation is observed on the surface of the films which indicates that the blending is not homogeneous. The blend became more homogeneous when ethylene carbonate (EC) plasticizer is introduced into the blend system. However, the anti-plasticization effect of EC on ENR 50 occurs at lower concentration of EC at which the rubber became coagulated due to immiscibility of the rubber with EC plasticizer during solution casting. These ENR 50 coagulates can be observed as large solid structures in the Field Emission Scanning Electron Microscope (FESEM) micrographs of the EC-plasticized rubber-based electrolytes. The presence of these coagulates, hinder the migration of lithium ions in the system and also trap the lithium ions within the coil. This in turn reduced the number of free lithium ions that contribute to the ionic conduction. As a result, the conductivity of the un-plasticized PMMA/ENR 50/LiCF₃SO₃ film dropped drastically by two orders of magnitude.     

Investigation at the chain segmental level of the miscibility of poly(vinyl chloride)/atactic poly(methyl methacrylate) blends

We employed high‐resolution ¹³C cross‐polarization/magic‐angle‐spinning/dipolar‐decoupling NMR spectroscopy to investigate the miscibility and phase behavior of poly(vinyl chloride) (PVC)/poly(methyl methacrylate) (PMMA) blends. The spin–lattice relaxation times of protons in both the laboratory and rotating frames [T₁(H) and T_1ρ(H), respectively] were indirectly measured through ¹³C resonances. The T₁(H) results indicate that the blends are homogeneous, at least on a scale of 200–300 Å, confirming the miscibility of the system from a differential scanning calorimetry study in terms of the replacement of the glass‐transition‐temperature feature. The single decay and composition‐dependent T_1ρ(H) values for each blend further demonstrate that the spin diffusion among all protons in the blends averages out the whole relaxation process; therefore, the blends are homogeneous on a scale of 18–20 Å. The microcrystallinity of PVC disappears upon blending with PMMA, indicating intimate mixing of the two polymers. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2390–2396, 2001     

Synthesis of Bimodal PVC Latexes by Emulsion Polymerization: An Experimental and Modeling Study

The onset and extent of secondary particle formation in the seeded emulsion polymerization of vinyl chloride were investigated by performing a series of seeded polymerizations at different concentrations of seed latex and surfactant. It was found that, in general, both the onset and the extent of secondary particle formation are determined not only by the rate of homogeneous nucleation, but also by the rates of particle coagulation. A comparison of methods to compute the evolution of the particle size distribution in vinyl chloride emulsion polymerization was also carried out. For growth processes, the widely-used pseudo-bulk model gives correct answers. For processes involving particle formation, on the other hand, this model cannot be used because it neglects, among others, the effects of nucleation and coagulation on the radical number distribution. To surmount this problem, we propose to use the zero-one-two model, for which the full population balance equations are given here.