Structure and electric property comparison between Ge nanoclusters embedded in Al<Subscript>2</Subscript>O<Subscript>3</Subscript> and Al<Subscript>2</Subscript>O<Subscript>3</Subscript>/ZrO<Subscript>2</Subscript>

Metal-insulator-semiconductor (MIS) structures containing Ge nanocrystals embedded in both Al₂O₃ and ZrO₂/Al₂O₃ are fabricated by an ultra-high vacuum electron-beam evaporation method. Secondary ion mass spectroscopy (SIMS) results indicate that Ge embedded in Al₂O₃ diffuses towards the surface of the Al₂O₃ layer after annealing at 800°C in N₂ ambient for 30 min. Ge embedded in ZrO₂/Al₂O₃ is stable, thus inducing less leakage current. Capacitance voltage studies indicate that annealing can effectively passivate the negatively charged trapping centers. Memory effect of the Ge nanoclusters is verified by hysteresis in the C-V curves in the Al₂O₃/Ge+Al₂O₃/Al₂O₃ and ZrO₂/Ge+Al₂O₃/Al₂O₃ samples. This article is based on a presentation in “The 7th Korea-China Workshop On Advanced Materials” organized by the Korea-China Advanced Materials Cooperation Center and the China-Korea Advanced Materials Cooperation Center, held at Ramada Plaza Jeju Hotel, Jeju Island, Korea on August 24–27, 2003.     

Corrosive wear behavior of 7075 aluminum alloy and its composite containing Al<Subscript>2</Subscript>O<Subscript>3</Subscript> particles

Corrosive wear behavior of 7075 aluminum alloy and a composite containing 0.10 volume fraction of alumina particles (VFAP) has been evaluated. Transient current (TC) generated as a result of impacting a rotating cylindrical electrode immersed in a 0.1M NaCl solution with a Vickers diamond hardness indenter has been used to measure the corrosive wear response. Age hardenable 7075 alloy shows TC values that are sensitive to prior solutionizing time. The effect of alumina particles in a 7075 aluminum alloy matrix has been studied by comparing the TC values of a monolith along with composites under almost identical experimental conditions. The role of microstructural features associated with composites, such as dislocations generated after solutionizing treatment and during the corrosive wear process, has been observed with the help of near surface microstructures through transmission electron microscopy (TEM). Deformation induced dislocations, as well as those that are due to differences in the coefficient of thermal expansion (CTE) values between the particles and the matrix during solutionizing, have been attributed to the experimentally observed TC values. They may also be affected by the aging response of the monolith and composites, depending on solutionizing time.     

Fabrication and Properties of Plasma-Sprayed Al<Subscript>2</Subscript>O<Subscript>3</Subscript>/ZrO<Subscript>2</Subscript> Composite Coatings

Al₂O₃ /xZrO₂ (where x = 0, 3, 13, and 20 wt.%) composite coatings were deposited onto mild steel substrates by atmospheric plasma spraying of mixed α-Al₂O₃ and nano-sized monoclinic-ZrO₂ powders. Microstructural investigation showed that the coatings comprised well-separated Al₂O₃ and ZrO₂ lamellae, pores, and partially molten particles. The coating comprised mainly of metastable γ-Al₂O₃ and tetragonal-ZrO₂ with trace of original α-Al₂O₃ and monoclinic-ZrO₂ phases. The effect of ZrO₂ addition on the properties of coatings were investigated in terms of microhardness, fracture toughness, and wear behavior. It was found that ZrO₂ improved the fracture toughness, reduced friction coefficient, and wear rate of the coatings.     

Fabrication of Oxide Dispersion Strengthened Bond Coats with Low Al<Subscript>2</Subscript>O<Subscript>3</Subscript> Content

Nanoscale oxide dispersions have long been used to increase the oxidation and wear resistance of alloys used as bond coatings in thermal barrier coatings. Their manufacturing via mechanical alloying is often accompanied by difficulties regarding their particle size, homogeneous distribution of the oxide dispersions inside the powder, involving considerable costs, due to cold welding of the powder during milling. A significant improvement in this process can be achieved by the use of process control agent (PCA) to achieve the critical balance between cold welding and fracturing, thereby enhancing the process efficiency. In this investigation, the influence of the organic additive stearic acid on the manufacturing process of Al₂O₃-doped CoNiCrAlY powder was investigated. Powders were fabricated via mechanical alloying at different milling times and PCA concentrations. The results showed a decrease in particle size, without hindering the homogeneous incorporation of the oxide dispersions. Two powders manufactured with 0.5 and 1.0 wt.% PCA were deposited by high velocity oxygen fuel (HVOF) spraying. Results showed that a higher content of elongated particles in the powder with the higher PCA content led to increased surface roughness, porosity and decreased coating thickness, with areas without embedded oxide particles.     

Effect of Al<Subscript>2</Subscript>O<Subscript>3</Subscript> Content on Electrical Breakdown Properties of Al<Subscript>2</Subscript>O<Subscript>3</Subscript>/Cu Composite

Al₂O₃/Cu composites were prepared by external addition of Al₂O₃, and the effect of Al₂O₃ content on microstructure, density, hardness, electrical conductivity and vacuum electrical breakdown properties was studied. The results show that with increasing Al₂O₃ addition, the density of Al₂O₃/Cu composite significantly decreases, the hardness sharply increases and then slowly decreases, but the electrical conductivity invariably decreases. The vacuum breakdown test shows that with increasing Al₂O₃ addition, the breakdown strength first sharply increases and then decreases when the Al₂O₃ content exceeds 1.2 wt.%; the chopping current always exhibits a decreasing trend and the arc life first increases and then decreases. According to the morphology of arc erosion and analysis, the arc erosion resistance increases and then decreases sharply. In the range of experiments, the optimal arc erosion resistance of Al₂O₃/Cu composite can be obtained with the addition of 1.2 wt.% Al₂O₃.     

Studies on Al<Subscript>2</Subscript>O<Subscript>3</Subscript>/ZrO<Subscript>2</Subscript>/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> high K gate dielectrics applied in a fully depleted SOI MOSFET

Al₂O₃/ZrO₂/Al₂O₃ gate stacks were prepared on ultrathin SOI (Silicon on insulator) substrates by ultrahigh vacuum electron beam evaporation and post-annealed in N₂ at 450°C for 30 min. Three clear nanolaminate layered structure of Al₂O₃(2.1 nm)/ZrO₂(3.5 nm)/Al₂O₃(2.3 nm) was observed with a high-resolution cross-sectional transmission electron microscope (HR-XTEM). High frequency capacitance voltage (C-V) characteristics of a fully depleted (FD) SOI MOS capacitor at 1 and 5 MHz were studied. The minority carriers determine the high frequency C-V properties, which is opposite to the case of bulk MOS capacitors. The series resistance of the SOI substrate is found to be the determinant factor of the high frequency characteristics of FD SOI MOS capacitors. This article is based on a presentation in “The 7th Korea-China Workshop on Advanced Materials” organized by the Korea-China Advanced Materials Cooperation Center and the China-Korea Advanced Materials Cooperation Center, held at Ramada Plaza Jeju Hotel, Jeju Island, Korea on August 24≈27, 2003.     

Recovery of V<Subscript>2</Subscript>O<Subscript>5</Subscript> from Bayer liquor by ion exchange

A new technology was developed to recover V2O5 from Bayer spent liquor by ion exchange.The experimental results show that in the conditions of 105°C and 0.20-0.25 mass ratios between CaO in lime and Al2O3 in spent liquor, the precipitation rate of vanadium in Bayer liquor is more than 85%.The vanadium-bearing precipitation is leached by NaHCO3 solution.The leaching rate of vanadium can reach 85% in the conditions of 95°C, 40 g·L-1 of NaHCO3 concentration, and ventilating of CO2.The 201 × 7 type of resin has...     

Formation of Al<Subscript>2</Subscript>O<Subscript>3</Subscript>/Al Composites by Directed Melt Oxidation of Al-Si-Zn Alloy

Observations are presented on the initiation and growth of Al₂O₃/Al composites by the directed melt oxidation of Al-Si alloys containing metallic Zn or using external dopant ZnO. Thermal gravimetric analysis, optical microscopy, and x-ray diffraction analysis were employed to characterize the progress of oxidation and the nature of oxidation products. Both Zn and ZnO dopants were able to initiate the directed melt oxidation of Al-Si alloys without any Mg being present. Al₂O₃/Al composites were produced when the alloying Zn concentration exceeding 3 wt.%. The incubation period of the oxidation process for Al-Si-Zn alloys was shortened markedly and the amount of composite products increased with the increasing of Zn content in the alloy. In addition, doping with ZnO powder resulted in dense composite formation. A macroscopically planar surface and a fine microstructure promote oxidation growth in Al₂O₃/Al composites. Doping with ZnO powder offers a significant advantage over using metallic Zn for the directed melt oxidation of Al-Si alloy.     

Rapid synthesis and consolidation of nanostuctured Al<Subscript>2</Subscript>O<Subscript>3</Subscript>-MgSiO<Subscript>3</Subscript> composites by high frequency induction heated sintering

Nanopowders of MgO, Al₂O₃ and SiO₂ were made by high energy ball milling. The rapid sintering of nanostuctured Al₂O₃-MgSiO₃ composites was investigated by the high-frequency induction heating sintering process. The advantage of this process is that it allows very quick densification to near theoretical density and inhibits grain growth. Highly dense nanostructured Al₂O₃-MgSiO₃ composites were produced with the simultaneous application of 80 MPa pressure and the induced output current of total power capacity (15 kW) within 2 min. The sintering behavior, grain size and mechanical properties of Al₂O₃-MgSiO₃ composites were investigated.     

Effect of Al<Subscript>2</Subscript>O<Subscript>3</Subscript> particles on the microstructure and sliding wear of 7075 Al alloy manufactured by squeeze casting method

Aluminum (Al) alloy 7075 reinforced with Al₂O₃ particles was prepared using the stir casting method. The microstructure of the cast composites showed some degree of porosity and sites of Al₂O₃ particle clustering, especially at high-volume fractions of Al₂O₃ particles. Different squeeze pressures (25 and 50 MPa) were applied to the cast composite during solidification to reduce porosity and particle clusters. Microstructure examinations of the squeeze cast composites showed remarkable grain refining compared with that of the matrix alloy. As the volume fraction of particles and applied squeeze pressure increased, the hardness linearly increased. This increase was related to the modified structure and the decrease in the porosity. The effect of particle volume fraction and squeeze pressure on the dry-sliding wear of the composites was studied. Experiments were performed at 10, 30, and 50 N with a sliding speed of 1 m/s using a pin-on-ring apparatus. Increasing the particle volume fraction and squeeze pressure improved the wear resistance of the composite compared with that of the monolithic alloy, because the Al₂O₃ particles acted as load-bearing constituents. Also, these results can be attributed to the fact that the application of squeeze pressure during solidification led to a reduction in the porosity, and an increase in the solidification rate, leading to a finer structure. Moreover, the application of squeeze pressure improved the interface strength between the matrix and Al₂O₃ particles by elimination of the porosity at the interface, thereby providing better mechanical locking.     

The Usability of Boric Acid as an Alternative Foaming Agent on the Fabrication of Al/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> Composite Foams

Pure Al and alumina (2, 5, 10 wt.% Al₂O₃)-added Al composite foams were fabricated through powder metallurgy technique, where boric acid (H₃BO₃) is employed as a new alternative foaming agent. It is aimed to determine the effects of boric acid on the foaming behavior and cellular structure and also purposed to develop the mechanical properties of Al foams by addition of Al₂O₃. Al and Al composite foams with porosity fraction in the range of 46-53% were achieved by sintering at 620 °C for 2 h. Cell morphology was characterized using a combination of stereomicroscope equipped with image analyzer and scanning electron microscopy. Microhardness values were measured via using Vickers indentation technique. Quasi-static compression tests were performed at strain rate of 10^?3 s^?1. Compressive strength and energy absorption of the composite foams enhanced not only by the increasing weight fraction of alumina, but also by the usage of boric acid which leads to formation of boron oxide (B₂O₃) acting as a binder in obtaining dense cell walls. The results revealed that the boric acid has outstanding potential as foaming agent in the fabrication of Al and Al composite foams by providing improved mechanical properties.     

Phase Transformations During Li-Insertion into V<Subscript>2</Subscript>O<Subscript>5</Subscript> at Elevated Temperature

Recent interest in developing cathode materials for an elevated temperature operation of Li-ion batteries has motivated researchers to explore the possibility of using layered V₂O₅ as a potential candidate because of its high capacity and cyclic stability. Despite a wide lithiation voltage window of V₂O₅ (between 1.0 V and 4.0 V), compositional fluctuations, metal dissolution, and so on contribute to capacity loss at high temperatures. A first discharge of V₂O₅ to voltages below 2.0 V has been observed to be associated with a series of phase transformations at both room temperature and high temperature and has been characterized here. From structural characterization of harvested electrodes post–first discharge, a new Li-rich phase was observed to be formed at 120°C and the composition was estimated.     

Mechano-thermal treatment of TiO<Subscript>2</Subscript>-Al powder mixture to prepare TiAl/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> composite

In this research, a composite comprising an intermetallic matrix and dispersed Al₂O₃ particles was processed. A mixture of TiO₂ and Al was mechanically activated in the presence of a process control agent and/or without it, in a high-energy planetary ball mill. As a subsequent process, the sample was sintered at various temperatures. The phase composition and morphology of the samples were evaluated by XRD and SEM techniques, respectively. The thermal behavior of the samples milled for 8 h with PVA and/or without it, were also assessed by the DTA technique and compared with one another. The DTA results revealed that addition of PVA shifted the aluminothermic reduction of TiO₂ to higher temperatures; therefore, final composite phases were developed at higher temperatures. The results also showed that addition of PVA during milling caused the final microstructure to coarsen. The XRD pattern of the sample sintered at 700 °C exhibits the existence of TiAl, Ti₃Al, and Al₂O₃ phases. In the sample sintered at 850 °C, the remaining Ti₃Al peak was attenuated and completely disappeared at 1000 °C.     

Microstructure and hot deformation behavior of A356/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> composite fabricated by infiltration method

The hot deformation behavior of an A356/Al₂O₃ composite fabricated by the infiltration method was characterized in the temperature range of 300-500 °C and strain rate range of 0.001-1/s using compressive tests. The composite consists of an Al-Si based matrix and nano-sized Al₂O₃ particulates. A constitutive model was established based on the hyperbolic sine Arrhenius type equation and its hot workability was evaluated by means of processing maps based on Dynamic Material Modeling. The activation energy for hot deformation was calculated to be 223 kJ/mol, which is higher than the activation energy for self-diffusion of pure aluminum (142 kJ/mol). The optimum processing condition for the hot working of the composite was found to exist at 500 °C with a strain rate of 1/s, where a dynamic recrystallized microstructure was observed and the maximum efficiency was exhibited in the processing map. Voids were frequently detected at 500 °C with lower strain rates, deteriorating the workability of the composite.     

Co-reinforcing Al/SiC composites with MgAl<Subscript>2</Subscript>O<Subscript>4</Subscript> formed in situ during the processing by non-assisted infiltration

In this work, SiC_P and SiC_P/SiO₂ porous preforms were infiltrated without assistance in Ar→N₂ atmosphere with the alloy Al-10.3 Mg-12.04 Si (wt.%) at 1050 and 1100 °C, for 20, 40 and 60 min. It was found that a decrease in residual porosity and an increase in elastic modulus by about 22 % with respect to composites produced without SiO₂ additions to the preforms are associated with the formation of magnesium aluminate spinel (MgAl₂O₄). A concurrent increase of the matrix hardness is ascribed to a strengthening mechanism by MgAl₂O₄ formation, similar to the strengthening observed with Mg₂Si in aluminum alloys. Therefore, the spinel can be considered as a co-reinforcement of SiC_p in the aluminum matrix composites. Reactions for spinel formation and possible mechanisms for hardness enhancement are outlined.     

Dual-Layer Oxidation-Protective Plasma-Sprayed SiC-ZrB<Subscript>2</Subscript>/Al<Subscript>2</Subscript>O<Subscript>3</Subscript>-Carbon Nanotube Coating on Graphite

Graphite is used in high-temperature gas-cooled reactors because of its outstanding irradiation performance and corrosion resistance. To restrict its high-temperature (>873 K) oxidation, atmospheric-plasma-sprayed SiC-ZrB₂-Al₂O₃-carbon nanotube (CNT) dual-layer coating was deposited on graphite substrate in this work. The effect of each layer was isolated by processing each component of the coating via spark plasma sintering followed by isothermal kinetic studies. Based on isothermal analysis and the presence of high residual thermal stress in the oxide scale, degradation appeared to be more severe in composites reinforced with CNTs. To avoid the complexity of analysis of composites, the high-temperature activation energy for oxidation was calculated for the single-phase materials only, yielding values of 11.8, 20.5, 43.5, and 4.5 kJ/mol for graphite, SiC, ZrB₂, and CNT, respectively, with increased thermal stability for ZrB₂ and SiC. These results were then used to evaluate the oxidation rate for the composites analytically. This study has broad implications for wider use of dual-layer (SiC-ZrB₂/Al₂O₃) coatings for protecting graphite crucibles even at temperatures above 1073 K.     

Fabrication of Al alloys reinforced with AlN particles formed byin-situ reaction

The tensile properties and microstructures of Al alloys reinforced with AlN particles formed byin-situ reaction under a nitrogen atmosphere were analyzed. It was found that AlN particle layers formed on the surface of the Al particles in the powder bed, which replaced the Mg₃N₂ coated layers through the reaction, Mg₃N₂+2A1 → 2AlN+3Mg. The tensile strength and 0.2% offset yield strength in the control alloys were significantly greater than those in commercial alloys. This increase was due to the fine AlN particles formed by the abovein-situ reactions of the Mg₃N₂ formation and its decomposition into AlN. This article is based on a presentation made in the symposium “The l^st KIM-JIM Joint Symposium: High Strength Ratio Aluminum Alloys”, held at Inha University, Inchon, Korea, October 22, 1999 under the auspices of The Korean Institute of Metals and Materials and The Japanese Institute of Metals.     

Drying of liquidized products of pyrolysis on composite sorbent CaCl<Subscript>2</Subscript>/Al<Subscript>2</Subscript>O<Subscript>3</Subscript>: Statics,dynamics, and modeling

Our investigation on the equilibrium of water sorption by composite sorbent CaCl₂/Al₂O₃ in a model system based on benzene and its use for the dynamic drying of liquidized products of pyrolysis is reported. To describe the dynamics of drying, a mathematical model has been developed that has been used to estimate the operating parameters of an industrial drying plant for liquidized products of pyrolysis.     

Tribological Properties of Ni<Subscript>3</Subscript>Al Matrix Composite Sliding Against Si<Subscript>3</Subscript>N<Subscript>4</Subscript>, SiC and Al<Subscript>2</Subscript>O<Subscript>3</Subscript> at Elevated Temperatures

The Ni₃Al matrix self-lubricating composite was fabricated by powder metallurgy technique. The tribological behavior of the composite sliding against commercial Si₃N₄, SiC and Al₂O₃ ceramic balls was investigated from 20 to 1000 °C. It was found that the composite demonstrated excellent lubricating properties with different friction pairs at a wide temperature range, which can be attributed to the synergetic effect of Ag, fluorides, and molybdates formed by oxidations. The Ni₃Al matrix self-lubricating composite/Si₃N₄ couple possessed the stable friction coefficient and wear rate.