单幅彩色条纹投影的不连续物体表面三维形貌测量

提出了基于单幅彩色条纹投影的不连续物体及动态三维形貌的测量方法。该方法利用计算机产生一幅正弦条纹图和两幅单一强度图分别通过红蓝绿三个通道合成为一幅彩色条纹图,由液晶投影仪投影到被测物体表面,彩色CCD采集变形条纹图并保存在计算机中。通过三色分离,同时获得正弦条纹图和反映表面反射率分布及背景信息图,通过图像除法运算及亚像素精度归一化处理实现物体三维形貌的恢复。对于表面形貌不连续的物体,利用蓝色分量的灰度图像进行二值化处理定位阴影或暗背景,从而引导正确的相位求解。实验验证了该方法对不连续物体动态测量方面的可行性。     

干涉测量系统中杂散条纹影响的抑制

 为了抑制杂散条纹的影响，提出了一种简单实用的单幅三表面干涉条纹傅里叶分析法，它根据三表面干涉时各个表面干涉的条纹调制度不同，从三表面干涉图的频谱中提取测试面的频谱，从而准确地恢复测试面的面形。模拟结果证明了该方法的有效性，准确度可以达到l/1 000。实验表明：单幅三表面干涉条纹傅里叶分析法得到的面形形状与波长调谐时域傅里叶变化法和涂消光漆法得到的结果基本一致，PV值和RMS值与波长调谐时域傅里叶变化法相差分别为0.001l和0.004l，与涂消光漆法相差分别为0.042l和0.019l。通过7次单幅三表面干涉条纹傅里叶分析法测量，得到PV和RMS值的重复性分别为0.007 8l和0.002 6l。     

基于波长移相剪切干涉的准直波前重构技术

为了实现干涉仪出射准直波前的重构,提出了基于波长调谐移相的横向剪切干涉技术。干涉仪出射波前分别经楔板的前后表面反射,通过角锥棱镜返回后在干涉仪CCD上形成剪切干涉条纹。采用波长移相方法提取剪切干涉条纹的相位信息从而实现准直波前重构。分析相对剪切比对波面重构精度的影响,推导相对剪切比和其影响因素间的关系公式,给出波长移相中光程差常数分量的估算方法。测量干涉仪的三组出射波前,波前的峰谷值分别为3.22λ、2.10λ、0.83λ。该方法简化了传统测量干涉仪准直波前的横向剪切干涉装置,提高了测量精度,特别适合于测量波长移相干涉仪的出射波前。     

金属表面非相干线结构光条纹中心提取方法

采用线结构光法测量金属表面形貌时,由于受到金属表面光学特性和散斑噪声的影响,条纹中心的提取误差往往较大。为此,提出了一种非相干线结构光形貌测量方法,避免了散斑噪声的影响。通过分析该方法测量金属表面形貌时的条纹图像特点,提出一种适合非相干线结构光条纹的中心提取方法。该方法首先采用结合积分图像原理的自适应阈值分割算法,对原条纹图像进行分割。采用灰度重心法粗提取原条纹中心坐标,以该坐标为基准向条纹宽度方向延伸,从而确定阈值分割后条纹图的感兴趣区和背景区,并去除背景区的噪声。经中值滤波后,采用几何中心法提取条纹中心。实验结果表明：采用该方法提取粗糙度样块表面非相干光条纹中心的平均误差为1.5μm,提取齿轮渐开线样板表面非相干光条纹中心的平均误差为0.9μm,均比其线激光条纹中心的提取误差小。所提方法能实现金属表面非相干线结构光条纹中心的精确提取。     

基于样本块匹配的干涉图延拓方法

在快速傅里叶变换(FFT)方法处理单幅干涉图原理的基础上,提出一种基于样本块匹配的干涉图延拓方法,利用干涉图像的可信度和等照度线特征,来确定待填充块的优先权,然后在干涉图的已知区域寻找与待填充块最相似的样本块来进行填充。充分利用了干涉图的条纹特征,结合梯度变化方向有效地合成纹理信息,具有很好的延拓效果。最后将该干涉图延拓方法与傅里叶变换,合适的滤波函数和相位解包方法结合起来形成整套单幅干涉图处理方法。采用该单幅干涉图处理方法获得的波面峰谷值与Zygo移相干涉仪得到的平均相差不到λ/100,并且两种方法获得的波面均方根值平均相差不到λ/200。     

基于迈克尔逊干涉的傅里叶变换散斑形貌测量技术

提出了电子散斑干涉载频调制测量物体形貌的方法。采用典型的迈克尔逊干涉光路,将物体偏转一微小角度（等效为物面与参考面间形成空气楔）产生等厚干涉,可在物体的表面引入包含物体高度信息的载波干涉条纹。用CCD采集该载波条纹图,利用傅里叶变换法可解调出物体高度的位相信息,从而实现物体的形貌测量。介绍了电子散斑干涉载频调制测量物体形貌的原理,并进行了实物测量,给出了实验结果。由于该方法采用散斑干涉方法测量物体形貌,所以具有灵敏度高的优点。     

基于正弦和三角波条纹投影的三维测量方法

在现有的针对复杂物体表面形貌的三维测量方法中, 为了完成绝对相位的测量, 通常需要处理至少6幅条纹图像, 限制了测量速度。提出了采用2幅正弦条纹和2幅三角波条纹图来获得物体三维形貌的方法。利用两步相移正弦条纹和两步相移三角条纹得到截断相位, 再利用两步相移三角波条纹得到条纹级次, 减少了投影条纹幅数, 提高测量速度。在得到条纹级次时, 计算三角波条纹强度调制和强度对比度, 与计算相位相比, 可以减少数据处理的时间, 进一步提高测量速度, 同时能减小物体表面反射率的影响, 提高了测量精度。测量最大高度为39 mm的阶梯状标准块, 得到的最大绝对误差和最大的RMS误差分别为0.045 mm和0.041 mm。验证了该方法的有效性和实用性, 在高速实时的复杂形貌三维测量中有广泛的应用前景。     

光滑表面粗糙度Rz参数的一种干涉测量法

介绍了一种光滑表面粗糙度Rz 参数的干涉测量法.该方法用空气膜层上表面与样本表面的基准面平 行的方式来观察等厚干涉条纹, 用干涉条纹间的相对运动来判断样本表面的峰谷, 同时也给出了新的Rz 计算公 式.该方法测量过程较简单、 对仪器要求较低且有助于样本的表面微观形貌分析     

表面粗糙度干涉图像处理中的阈值优选

提出用于表面粗糙度自动干涉法测量过程中的一种有效的白光干涉图像阈值分割方法，分割后的二值图像经过干涉条纹边界线萃取后得到的被测表面输廓波形和表面粗糙度参数的计算结果与高精度ＴＡＬＹＳＵＲＦ６型表面粗糙度测量仪的测量结果十分吻合，此种图像分割方法同样也适用于粗糙表面激光干涉图像的二值化分割。     

透明薄膜的干涉相干峰分离算法

白光干涉技术具有高度唯一性,广泛地被使用在三维表面形貌和台阶高度的测量。但是测量透明薄膜时,薄膜表面和基面都有光线反射与参考光线交汇,在被测表面的同一个位置不同高度两次产生干涉条纹,其干涉相干图中出现两个峰值。通过分析透明薄膜产生的干涉相干图的特点,提出了两种算法用来分离不同表面产生的干涉条纹。理论分析和试验结果表明,利用垂直扫描白光干涉法测量透明薄膜,由峰值分离算法和定位算法分别提取薄膜的上下表面,能够得到透明薄膜的高精度三维形貌和厚度信息。     

Study on an automatic processing technique of the circle interference fringe for fine interferometry

The fringe center method (FCM) is an important digital processing technique of fringe patterns analysis for interferometry. In this paper, an improved automatic processing technique based on FCM was presented, which correlated the processing link and the looped feature of the circle fringe pattern. It also integrated several techniques including noise removal, the fringe thinning, the fringe patching, assignment of the fringe orders and wavefront reconstruction and can be executed orderly and automatically. Based on the new the algorithms of the fringe patching and assignment of the fringe orders, the fringe feature information was extracted automatically and the interference wavefront was reconstructed by Zernike polynomial fitting method. With the automatic processing technique, the circle interference fringe of the fine polished aluminum disks surface captured by the Twyman-Green interferometer was processed, and the surface profile and the parameters of the disk were obtained automatically. The experiments show that the improved automatic processing technique was more accurate and fast in measurement than the conventional one. It was convenient to use it in in-situ industry inspection.     

基于插值法波面拟合的球面光学元件检测

为了实现在线自动化检测球面光学镜片的面形偏差,在已有的光学检测系统基础上,对光学检测系统采集的干涉图样进行图像处理和波面拟合算法研究。首先对干涉图样预处理,再根据球面光学镜片大多是圆形孔径,对预处理后的干涉条纹通过最小二乘法拟合出干涉图样的圆边界,确定数据取值边界点的中心和半径值;然后采用Multi-quadric函数插值法拟合出波面的面形轮廓,计算波面的峰谷偏差EPV值及均方根偏差ERMS值;最后用上述方法对Zygo干涉仪采集的干涉图的处理结果与Zygo干涉仪测试结果进行比较分析。结果表明:通过边界处理可有效提高波面拟合精度,采用multi-quadric函数插值法拟合可以理想的还原出波面,且测量误差与国标相比能够控制在0.2的误差范围内,与Zygo干涉仪检测结果相比可以控制在0.03误差范围内,都能够满足球面光学镜片在线检测的精度要求。     

基于解耦差分泽尼克待定系数法的二维横向剪切波面重建算法

横向剪切干涉术是一种自参考干涉计量技术,其原理是被检测波前与其自身被剪开的波前之间在重叠范围内相干涉,由干涉图得到两相互剪切波前的波前差,通过波面重建算法得到待测波面.在波面重建算法中,泽尼克待定系数法是其中的一种.分析了横向剪切干涉技术的测量原理;提出了一种新的基于解耦差分泽尼克待定系数法的二维横向剪切波面重建算法....     

Comparison of results of interferometric phase extraction algorithms for three-dimensional flow-field tomography

A comparison of the results of interferometric phase information retrieval and subsequent tomographic reconstruction from deformed wavefront projections by phase unwrapping is presented. In interferogram processing, conventional fringe tracking and Fourier transform methods have been utilized for comparison. With these methods by injecting carrier fringes, the projection data of any axial cross section can be extracted in all projection directions to implement three-dimensional tomographic reconstruction. The results of experiments of a simulated temperature field prove that the phase extraction based on the Fourier transform method produces tomographic reconstruction much superior to the conventional fringe tracking technique.     

含中心遮拦剪切干涉图的波前重建新方法

在利用剪切干涉测量共轴折返式光学系统波像差时,会得到含中心遮拦的环形剪切干涉图。但是,目前的剪切干涉波前重建方法大多适用于圆形或矩形区域。提出了一种适用于含中心遮拦环形剪切干涉图的波前重建方法。该方法是一种基于Zernike环多项式的模式法。仿真和分析了不同剪切比、单项像差、噪声对重建精度的影响,结果表明:该算法具有较高的重建精度,剪切比小于6%时,相对重建误差小于10%;对像散的重建精度较高,对球差和慧差的重建精度相对较低;具有较好的抗噪性。该方法已应用于实验室开发的交叉光栅横向剪切干涉仪的干涉图像波前重建中。     

基于区域生长理论的波面解包算法研究

在移相干涉技术的相位计算中,周期函数arctan的相位值分布在[-π,π]之间,相位值分布的跃变形成了被压包后的波面。理想无噪声和边界形状规则的压包波面可以直接通过条纹扫描法进行解包。例如当被测物边界形状不规则和存在噪声(灰尘脏点)时,会导致干涉图上出现无效区域,必须采用不依赖于边界形状,能自动绕过无效区域的算法。采用区域生长法对这类干涉图进行了解包。通过编程计算表明,这种解包算法能解决光学检测中的几乎所有的干涉图处理问题。     

Improved formula of wavefront reconstruction from a radial shearing interferogram

A radial shearing (RS) interferogram obtained by the carrier fringe method is essentially the combination of radial and lateral shearing. The previous phase reconstruction algorithm neglects the effect of lateral shearing on the obtained RS interferogram. A mathematical formula for wavefront reconstruction from an RS interferogram is deduced. If the phase difference of the tested wavefront phase, the RS ratio s, and the laterally sheared amount x(0) in the x direction and y(0) in the y direction, respectively, have been determined, the tested wavefront phase can be precisely reconstructed using this formula. The result of simulation analysis and experiment shows that the formula is correct and more accurate.     

An automatic processing technique for accurate surface form measurement

A single shot algorithm using a Fizeau interferometer was used to measure the form profile of a spherical smooth surface by means of fringe thinning process, which plays an important role in fringe patterns analysis. In this paper, an automatic processing technique based on the fringe thinning process is presented. The circular interference fringe pattern of the spherical smooth surface captured by the Fizeau interferometer was corrected by using the flat fielding method and then processed. Based on the fringe thinning and the assignment of the fringe orders, the information on the fringe feature was recovered automatically and the interference wavefront was reconstructed by the Zernike polynomial fitting method. The results were compared with the results measured by Bünnagel method, and the results were in good agreement. This means that the single shot algorithm is reliable, fast, and less sensitive to vibration and turbulence in surface form measurements. Simulation fringes with the ray tracing technique were obtained to match the practical fringes.     

FFT动态相位重建算法的滤波窗影响分析

为了优化相位重建算法,针对波面干涉图的傅里叶频谱,分析了不同滤波窗口的分布特征和频谱响应,通过计算机仿真和实验测试,确定了FFT动态相位重建算法的最佳滤波窗口类型。其中处理仿真干涉图重建的波面与原始波面的波面峰谷值残差为0.008 5λ,波面均方根值残差为0.000 1λ;处理实验干涉图获得的波面与移相干涉测量法获得的波面峰谷值残差为0.009 3λ,波面均方根值残差为0.000 5λ。结果表明:选取Hamming窗进行滤波处理并重建的相位经拟合后得到的波面较参考波面的面形残差最小,相位重建精度优于0.01λ,可进一步应用于大口径光学元件的测量中。     

Testing a large aspheric surface based on analysis of scanning 3D interferogram

A new method based on new reconstruction algorithm and new interferogram fringe analysis was proposed for testing a large aspheric surface. In the testing process, firstly, the interferometer or the tested aspheric surface was shifted relatively for measurement of the whole aperture of the tested aspheric surface to obtain a series of interferograms. Then these interferograms were analyzed to extract the best matching point, where the annular sub-surface was tangent with the corresponding reference sphere of the reference wavefront. Finally, the wavefront aberration of the whole aperture was figured out to describe the deformation information of the tested surface. Without any additional null optical elements, this method can perform the measurement directly. So, this method provides an effective and convenient means of testing the large-aperture aspheric surface. The mathematical model of this method is described, and the results of simulation tests are presented to verify it.