Formation and characterization of cerium conversion coatings on magnesium alloy

Chemical conversion treatment by rare earth metal salt solution was considered as an alternative to chromium chemical conversion treatment to improve the corrosion resistance of magnesium alloys. In this study, cerium conversion coatings formed on AZ31 magnesium alloy were characterized and the formation mechanism was discussed. X-ray photoelectron spectroscopy （XPS） analysis showed that cerium conversion coating consisted of cerium hydroxides/oxides, in which both tetravalent cerium Ce（Ⅳ） and trivalent cerium Ce（Ⅲ） species co-existed. Cerium conversion coating was a two-layer structure. Atomic force microscopy （AFM） images revealed that the morphology of the inside layer was different from that of the outside one, which was responsible for the inherent adhesive weakness of the coating. Corrosion potential （Ecorr） measurements indicated that poor adhesion limited the improvement of the corrosion resistance of the coating. During the treating process, the increased pH value of the cerium salt solution led to the precipitation of cerium hydroxides/oxides. The formation kinetics of the coating followed a parabolic curve.     

Using EIS to evaluate anti-corrosion properties of the SiC_p/5A06 aluminium MMC treated by cerium conversion coatings

This paper evaluated the protection effect of the cerium conversion coatings on the SiCp/5A06 Al composite and the 5A06 Al alloy.Electrochemical impedance spectroscopy(EIS) was employed to examine the variation of the electrochemical variables of the samples treated and immersed in 3.5% NaCl solution at 35 °C for 1 h,which showed the enhancement of charge transfer resistance(Rt) and coating film resistance(Rc),i.e.,the corrosion resistance of the conversion coated samples was improved.The best protection effect was found for the samples treated for 60 min with 1000 μg/g CeCl3·7H2O/3.5% NaCl solution at 45 °C,followed with dried at 100 °C for 30 min.SEM/EDS examinations confirmed that the enhancement in corrosion resistance properties of these materials was due to the precipitation of cerium oxides/ hydroxides over the cathodic intermetallics and SiC particulates.The XPS results revealed that the conversion coatings were composed of CeO2,Ce2O3,Ce(OH)3,Ce(OH)4,and Al2O3.     

Composition and corrosion resistance of cerium conversion films on 2195Al-Li alloy

The Ce conversion films on 2195Al-Li alloy without and with post-treatment were studied and the corrosion resistance was evalu-ated as well. The surface morphology was observed by scanning electron microscopy (SEM), and the chemical composition was characterized by X-ray photoelectron spectroscopy (XPS). The corrosion behaviors of 2195Al-Li alloy and conversion coating were assessed by means of potentiodynamic polarization curves. The experimental results indicated that after post-treatment the surface quality was improved signifi-cantly. According to XPS, the conversion coating after post-treatment was mainly composed of CeO2, Ce2O3, Ce-OH and a little MoO3 and MoO2. The results of potentiodynamic polarization curves revealed that the conversion coating with post-treatment possessed better corrosion resistance than bare alloy and Ce conversion coating without post-treatment.     

Preparation and properties of Al-Mn alloy coatings in NaCl-KCl-AlCl3-CeCl3 molten salts

Al-Mn alloy coatings were electrodeposited on an iron substrate from AlCl3-NaCl-KCl molten salts with anhydrous MnCl2 enhanced by the addition of CeCl3. The microstructure and properties of the Al-Mn alloy coatings were investigated, and scanning electron microscopy, X-ray diffraction, and polarization curves were used to determine the composition, surface morphology, phase structure, and corrosion resistance of the obtained deposits. The results showed that the surface coatings were smooth, and that the crystallites were dense and uniform when 0.22 wt.% CeCl3 was added to the molten salt. An amorphous mixture of Al and Al6Mn was obtained. CeCl3 enhanced the corrosion resistance and increased the hardness of the single amorphous phase alloys. The pitting potential of the coating was approximately -1.1239 V, and its hardness was 390 kgf/mm2.     

Corrosion behavior of rare earth cerium based conversion coating on aluminum alloy

The present paper focused on the use of the salt of rare earth cerium as corrosion inhibitor of aluminum by using cathodic electrolytic passivation method.The corrosion resistance and the microphology of the cerium passivation film were studied by the methods of electrochemical method,scanning electron microscopy(SEM),and energy dispersive spectroscopic analysis.From the results,it was shown that good corrosion resistance of cerium-based passive coating was obtained when the compositions were as follows:CeCl3·7H2O,0.05 mol/L;H2O2,30 ml/L;current density,1.1 mA/cm2;temperature,40 oC;time,9 min.SEM and EDS revealed that the cerium conversion coatings formed on the surface of aluminum alloy were related to cerium hydroxide/hydrated oxide depositions.     

Corrosion Inhibition Mechanism with Spilt Cell Technique of Rare Earth Metal on LC4 Al Alloy

A new method of studying the corrosion inhibition mechanism of rare earth metal(REM) on LC4 Al alloy with the spilt cell technique was studied. The principle and experimental method of the spilt cell technique were analyzed. By measuring the change of net-electric current between the two electrodes caused by the change of the amount of oxygen in the solution and the addition of CeCl₃, the influence of corrosive performance of CeCl₃ on LC4 super-power aluminum alloy in the 0.1 mol·L⁻¹ NaCl solution was investigated. Meanwhile, the conditional changes of pH values, CeCl₃ solution, additire and time of performance were also studied. Finally, the features of electrode surface were revealed by using SEM and X-ray energy-dispersive spectrometry (EDS). By combining these with other electric chemical techniques, such as potential-time curve, polarization curve et al.     

Effect of cerium addition on oxidation behavior of 25Cr20Ni alloy under low oxygen partial pressure

The influence of Ce addition on the oxidation behavior of 25Cr20Ni alloy at 950 oC under low oxygen partial pressure was inves-tigated. The oxidized samples were characterized by using X-ray diffraction (XRD), scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS), and scratch tester to obtain the oxide phases, morphology, thickness, composition and adhesion property of the oxide scales. The experiment results indicated that a small amount of Ce addition (0.02 wt.% or 0.05 wt.%) promoted oxidation resistance and inhibited the growth of the needlelike oxide. The Ce addition also decreased the formation of MnCr2O4 but promoted the SiO2 formation un-derneath the Cr2O3, which largely contributed to the improvement of oxide scale spallation resistance. For the sample with 0.3 wt.% Ce addi-tion, the oxidation rate significantly increased and the spallation resistance of the oxide scale decreased.     

Corrosion Inhibition Mechanism of Rare Earth Metal on LC4 Al Alloy with Spilt Cell Technique

Inmid1980s,Hintonetal[1～6]foundthata smallamountofCeCl3canobviouslyreducethecorro sionrateof7075aluminumalloyinNaClsolutionand cerium(Ⅲ)saltisregardedastheidealsubstituteof chromates(Ⅵ).Ceriumsalt,asanenvironment fa voredinhibitorofaluminumalloy,hasgainedmore andmoreattention.However,itsinhibitionmecha nismisstillunknown.Basedonthecathodiccoating theory,Hintonetalputforwardrestrictioncathodic reactiontheory[7]thatrareearthcanimprovethecorro sionresistingpropertyofaluminumalloys.Atpresent…     

Effect of rare earth doping on thermo-physical properties of lanthanum zirconate ceramic for thermal barrier coatings

The effect of rare earth doping on thermo-physical properties of lanthanum zirconate was investigated. Oxide powders of various compositions La2Zr2O7 were synthesized by coprecipitation-calcination method. High-temperature dilatometer, DSC, and laser thermal diffusivity methods were used to analyze thermal expansion coefficient （TEC）, specific heat, and thermal diffusivity. The results showed that CeO2 doped pyrochlores La2（Zr1.8Ce0.2）2O7 and La1.7（DyNd）0.15（Zr0.8Ce0.2）2O7 had higher TEC than La2Zr2O7 and La1.7Dy0.3Zr2O7. La2（Zr1.8Ce0.2）2O7, La1.7Dy0.3Zr2O7, and La1.7（DyNd）0.15（Zr0.8Ce0.2）2O7 had lower thermal conductivity than undoped La2Zr2O7. The Dy2O3, Nd2O3, and CeO2 codoped composition showed the lowest thermal conductivity and the highest TEC. Thermo-physical results also indicated that TEC of rare earth oxide doped La2Zr2O7 ceramic was slightly higher than that of conventional ZrO2-8Wt.% Y2O3 （8YSZ）, and its thermal conductivity was lower than that of 8YSZ.     

Study of yttrium and cerium on the oxidation resistance of silicide coatings prepared on Ti-6Al-4V alloy by pack-cementation process

Pure silicide coating and Y-Ce modified silicide coating were prepared on Ti-6Al-4V alloy by pack-cementation process. The structures as well as the isothermal oxidation behaviors of the coatings were comparatively studied. The results showed that both pure silicide coating and Y-Ce modified silicide coating prepared at 1080 oC for 4 h were composed of a TiSi2 outer layer, a TiSi middle layer and a Ti5Si4 inner layer. The oxidation tests showed that the Y-Ce modified silicide coating possessed much better oxidation resistance than the pure silicide coating at 1000 oC, implying the beneficial effects of Y and Ce on the oxidation resistance of the coating.     

Sintering effect on ageing behavior of rare earths （Pr6O11-Er2O3-Y2O3 ）-doped ZnO varistor ceramics

The electrical properties and ageing behavior of the rare earths (Pr6O11-Er2O3-Y2O3)-doped ZnO varistor ceramics were systematically investigated at sintering temperature range of 1335-1350°C. With an increase in the sintering temperature, the sintered density increased from 5.41 to 5.64g/cm3 and the average grain size increased from 5.8 to 7.9μm. The varistor properties and ageing behavior were significantly affected by small sintering temperature range of 1335-1350°C. The breakdown field noticeably decreased from 5767 to 3628V/cm with an increase in the sintering temperature. The varistor ceramics exhibited the highest nonlinear coefficient (43.2) at the sintering temperature of 1340°C. The varistor ceramics sintered at 1350°C exhibited a surprisingly excellent stability by exhibiting 0.3% in the variation rate of the breakdown field and 0.3% in the variation rate of the nonlinear coefficient for ageing stress of 0.95 E1mA/150°C/24 h.