Influence type of natural rubber on properties of green biodegradable thermoplastic natural rubber based on poly(butylene succinate)

Green biodegradable thermoplastic natural rubber (GB‐TPNR) based on simple blend of natural rubber (NR) and poly(butylene succinate) (PBS) was prepared using three NR alternatives: unmodified NR and epoxidized NR with 25‐ or 50‐mol% epoxide (ie, ENR‐25 or ENR‐50). It was found that ENR‐50/PBS blend showed the best compatibility, which resulted in superior mechanical and thermal properties with the highest crystallinity of the PBS phase, on comparing with the ENR‐25/PBS and NR/PBS blends. This might be attributed to stronger chemical interactions between the epoxide groups in ENR‐50 and the polar functional groups in PBS, which were confirmed by Fourier transform infrared (FTIR). Furthermore, scanning electron microscopy (SEM), atomic force microscopy (AFM), and polarizing optical microscopy (POM) micrographs of ENR‐50/PBS blend revealed phase separation with finer‐grained cocontinuous structure than in ENR‐25/PBS and NR/PBS simple blends. Furthermore, the chemical interactions in ENR‐50/PBS blend enhanced the resistance to accelerated weathering.     

Effects of epoxidized natural rubber as a compatibilizer in melt compounded natural rubber-organoclay nanocomposites

Nanocomposites containing natural rubber (NR) as matrix, epoxidized natural rubber (ENR) as compatibilizer and organophilic layered clay (organoclay) as filler were produced in an internal mixer and cured using a conventional sulphuric system. The effects of ENR with 25 (ENR 25) and 50 mol% epoxidation (ENR 50), respectively, were compared at 5 and 10 parts per hundred rubber (phr) concentrations. The organoclay content was fixed at 2 phr. Cure characteristics, clay dispersion, (thermo)mechanical properties of the nanocomposites were determined and discussed. Incorporation of ENR and organoclay strongly affected the parameters which could be derived from Monsanto MDR measurements. Faster cure and increased crosslink density were attributed to changes in the activation/crosslinking pathway which was, however, not studied in detail. The organoclay was mostly intercalated according to X-ray diffraction (XRD) and transmission electron microscopic (TEM) results. The best clay dispersion was achieved by adding ENR 50. This was reflected in the stiffness of the nanocomposites derived from both dynamic mechanical thermal analysis (DMTA) and tensile tests. The tensile and tear strengths of the ENR 50 containing nanocomposites were also superior to the ENR 25 compatibilized and uncompatibilized stocks.     

Properties of Natural Rubber/Recycled Chloroprene Rubber Blend: Effects of Blend Ratio and Matrix

The present study investigated the effects of two types of natural rubber and different blend ratios on the cure, tensile properties and morphology of natural rubber/recycled chloroprene rubber blends. The blends of natural rubber/recycled chloroprene rubber were prepared by using laboratory two-roll mill. The result showed that the cure time prolonged with the addition of recycled chloroprene rubber (rCR). Comparability, natural rubber/recycled chloroprene rubber (SMR L/rCR) blendcured rapidly than epoxidized natural rubber/recycled chloroprene rubber (ENR 50/rCR) blend. The addition of rCRalso caused a decrement in the tensile strength and elongation at break for both rubber blends. The SMR L/rCR blendsshowed higher tensile strength and elongation at break compared to those of ENR 50/rCR blends at any blend ratios.     

Effects of Epoxidation Content of ENR on Morphology and Mechanical Properties of Natural Rubber Blended PVC

This research work has concerned a study on toughness of PVC/natural rubber (NR) blends compatibilized with epoxidized natural rubber (ENR). The aim of this work was to investigate the effect of degree of epoxidation on morphology and mechanical properties of the blends. Epoxidized natural rubber with a variety of epoxidation contents were prepared by reacting the NR latex with formic acid and hydrogen peroxide at various chemical contents. Chemical structure and epoxidation content of epoxidized natural rubber were evaluated by FTIR and ¹H-NMR techniques. After that, three grades of ENR with epoxidation contents of 15, 25 and 42 % (by mole) were further used for blending with PVC and NR in an internal mixer at 60 rpm and at 170 °C. From tensile and impact tests, it was found that tensile elongation and impact strength of the materials remarkably increased with degree of epoxidation. On the other hand, tensile strength and modulus of the materials rarely changed with the epoxidation content. An increase in toughness of the blends with epoxidation content was related to a better molecular interaction between PVC and ENR as suggested by torque-time curves of the materials.     

Dynamic vulcanization of reclaimed tire rubber and high density polyethylene blends

Dynamic vulcanization of reclaimed tire rubber (RTR) and HDPE blends was reported. The effect of blend ratio, methods of vulcanization, i.e. sulphur, peroxide, and mixed system and the addition of compatibilizer on mechanical, thermal, and rheological properties were investigated. The blend with highest impact strength was obtained from 50/50 RTR/HDPE vulcanized by sulphur. Increasing the RTR content to more than 50% resulted in a decrease in the impact strength of blend, most likely due to the increasing carbon black content. For tensile strength, the presence of rubber and carbon black, however, unavoidably caused a drop in this property. Comparing among three methods of vulcanization, sulphur system seems to be the most effective method. Results from solvent swelling ratio, glass transition temperatures and viscosity indicated that the sulphur vulcanization created the highest degree of cross-link and filler-matrix interaction in the RTR/HDPE blend. Morphology of the blends was also assessed by scanning electron microscopy (SEM).     

Thermoplastic elastomer based on epoxidized natural rubber/thermoplastic polyurethane blends: influence of blending technique

Epoxidized natural rubber (ENR) and thermoplastic polyurethane (TPU) blends were prepared by simple blend and dynamic vulcanization. The main objective was to prepare a low‐hardness TPU material with good damping and elastic and mechanical properties. It was found that the incorporation of ENR into the blend shows a reduction in Young's modulus, hardness (i.e. <70 Shore A), damping properties (i.e. tan δ < 0.3), and tension set (i.e. <20%) compared with the pure TPU. This indicates the formation of softer TPU materials with superior damping and elastomeric properties. However, incorporation of ENR sacrificed mechanical properties in terms of tensile strength and elongation at break, but these still remain in the range of applicability for industrial uses. It was also found that dynamic vulcanization caused enhancement of mechanical properties, relaxation, damping, rheological properties, and elasticity of the blends. Temperature scanning stress relaxation measurements revealed an improvement in stress relaxation properties and thermal resistance of the dynamically cured ENR/TPU blend. Copyright © 2011 John Wiley & Sons, Ltd.     

Morphology and mechanical and viscoelastic properties of natural rubber and styrene butadiene rubber latex blends

The morphology and mechanical and viscoelastic properties of a series of blends of natural rubber (NR) and styrene butadiene rubber (SBR) latex blends were studied in the uncrosslinked and crosslinked state. The morphology of the NR/SBR blends was analyzed using a scanning electron microscope. The morphology of the blends indicated a two phase structure in which SBR is dispersed as domains in the continuous NR matrix when its content is less than 50%. A cocontinuous morphology was obtained at a 50/50 NR/SBR ratio and phase inversion was seen beyond 50% SBR when NR formed the dispersed phase. The mechanical properties of the blends were studied with special reference to the effect of the blend ratio, surface active agents, vulcanizing system, and time for prevulcanization. As the NR content and time of prevulcanization increased, the mechanical properties such as the tensile strength, modulus, elongation at break, and hardness increased. This was due to the increased degree of crosslinking that leads to the strengthening of the 3‐dimensional network. In most cases the tear strength values increased as the prevulcanization time increased. The mechanical data were compared with theoretical predictions. The effects of the blend ratio and prevulcanization on the dynamic mechanical properties of the blends were investigated at different temperatures and frequencies. All the blends showed two distinct glass‐transition temperatures, indicating that the system is immiscible. It was also found that the glass‐transition temperatures of vulcanized blends are higher than those of unvulcanized blends. The time–temperature superposition and Cole–Cole analysis were made to understand the phase behavior of the blends. The tensile and tear fracture surfaces were examined by a scanning electron microscope to gain an insight into the failure mechanism. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 2189–2211, 2000     

Styrene butadiene rubber/epoxidized natural rubber blends: dynamic properties, curing characteristics and swelling studies

The dynamic properties, curing characteristics and swelling behaviour of styrene butadiene rubber (SBR) and epoxidized natural rubber (ENR) blends were studied. The incorporation of ENR 50 in the blends improved processability, stiffness, resilience and reduced the damping property. In terms of curing characteristics, the scorch time, t₂ and curing time, t₉₀ of the SBR/ENR blends decrease with increasing ENR content. At room temperature (23°C) and at 100°C the swelling degree of the SBR/ENR blends decreases with increasing ENR content.     

Structure,thermal conductivity,and thermal stability of bromobutyl rubber nanocomposites with ionic liquid modified graphene oxide

In this report, we demonstrate that both the thermal stability and the thermal conductivity of bromobutyl rubber (BIIR) nanocomposites could be improved by incorporating the ionic liquids (ILs) modified graphene oxide (GO-ILs) using a solution compounding method. The structure, thermal stability and thermal conductivity of this newly modified BIIR nanocomposites were systematically analyzed and studied. The X-ray diffraction (XRD) analysis of GO-ILs showed that ILs had been effectively intercalated into the interlayer of GO, which was found to be able to raise the exfoliation degree of GO. The increased exfoliation degree facilitated a good dispersion of GO-ILs in the BIIR matrix, as revealed by the scanning electron microscope (SEM) images. The glass transition temperatures (T_g) of the GO-ILs/BIIR nanocomposites were also raised by the addition of GO-ILs, which indicates the strong interfacial adhesion between GO-ILs and the rubber. Most importantly, the incorporation of GO-ILs in the BIIR matrix could effectively improve the thermal stability of the rubber nanocomposites according to our thermogravimetric analysis (TGA). The activation energy (E_a) of thermal decomposition of GO-ILs/BIIR nanocomposites increases with the addition of GO-ILs. Besides, the thermal conductivity of GO-ILs/BIIR nanocomposite with 4 wt% of GO-ILs had 1.3-fold improvement compared to that of unfilled BIIR.     

High-performance natural rubber nanocomposites with marine biomass (tunicate cellulose)

Due to the importance in economic and environmental benefits, marine biomass has gained increasing attention in recent years. In this work, marine biomass-based materials were prepared and characterized. Highly reinforcing cellulose nanocrystals (CNCs) with length of 1–2 μm and aspect ratio of ~75 were extracted from tunicates (t-CNCs), and CNCs with length of 100–300 nm and aspect ratio of ~15 from cotton (c-CNCs) were presented for comparison. In order to enhance interfacial interactions between CNCs and rubber, modification of natural rubber (NR) was conducted via epoxidation reaction to obtain epoxidized NR (ENR). Fully bio-based rubber nanocomposites were produced by latex mixing. Compared with NR nanocomposites, hydrogen bonding formed between ENR and CNCs, which led to homogeneous dispersion of CNCs and enhanced interfacial adhesion between them. Moreover, t-CNCs with longer length and larger aspect ratio facilitate filler entanglements, which led to higher reinforcing efficiency. Consequently, both hydrogen bonding and filler entanglements contributed to the improved mechanical properties of ENR/t-CNCs nanocomposites.     

Reinforcement of compatibilized NR/NBR blends by fly ash particles and precipitated silica

Effects of precipitated silica (PSi) and silica from fly ash (FA) particles (FASi) on the cure and mechanical properties before and after thermal and oil aging of natural rubber (NR) and acrylonitrile–butadiene rubber (NBR) blends with and without chloroprene rubber (CR) or epoxidized NR (ENR) as a compatibilizer have been reported in this paper. The experimental results suggested that the scorch and cure times decreased with the addition of silica and the compound viscosity increased on increasing the silica content. The mechanical properties for PSi filled NR/NBR vulcanizates were greater than those for FASi filled NR/NBR vulcanizates in all cases. The PSi could be used for reinforcing the NR/NBR vulcanizates while the silica from FA was regarded as a semi‐reinforcing and/or extending filler. The incorporation of CR or ENR enhanced the mechanical properties of the NR/NBR vulcanizates, the ENR being more effective and compatible with the blend. The mechanical properties of the NR/NBR vulcanizates were improved by post‐curing effect from thermal aging but deteriorated by the oil aging. Copyright © 2008 John Wiley & Sons, Ltd.     

A SAXS and swelling study of cured natural rubber/styrene–butadiene rubber blends

A small‐angle X‐ray scattering (SAXS) and swelling study of natural rubber and styrene–butadiene rubber blends (NR/SBR) is presented. To this aim, specimens of NR and SBR and blends with 75/25, 50/50, and 25/75 NR/SBR ratios (in phr) were prepared at a cure temperature of 433 K and the optimum cure time (t₁₀₀). This time was obtained from rheometer torque curves. The system of cure used in the samples was sulfur/n‐t‐butyl‐2‐benzothiazole sulfenamide. From swelling tests of the cured samples, information about the molecular weight of the network chain between chemical crosslinks was obtained. For all cured compounds, in the Lorentz plots built from SAXS scattering curves, a maximum of the scattering vector q around 0.14 Å^?1 was observed. However, the q position shows a linear‐like shift toward lower values when the SBR content in the SBR/NR blend increases. In pure NR or SBR the q values show a different tendency. The results obtained are discussed in terms of the existence of different levels of vulcanization for each single phase forming the blend and the existence of a third level of vulcanization located in the interfacial NR/SBR layer. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 2320–2327, 2009     

Characterization of elastomeric blends by atomic force microscopy

The bulk mechanical properties of a blend of elastomers are found to depend on the micro and nano scale morphology of the phases of the materials in the blend. In this study, we examine the phase morphology of blends of incompatible elastomers using Atomic Force Microscopy (AFM). Specifically, nanoindentation and Tapping Mode AFM (TMAFM) imaging techniques are used as experimental tools for mapping the composition of unfilled elastomeric blends. Depending on the composition of the blend, either co‐continuous or discontinuous domain/matrix morphology is observed. To identify the different components in bromobutyl (BIIR)/natural rubber (NR) blends, nanoscale indentation measurements were made on the observed phase‐separated regions. Results from force mode AFM and mechanical measurements of bulk NR and BIIR are used to assist in the interpretation of the TMAFM results for the BIIR/NR blends. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 492–503, 2006     

Preparation and properties of natural rubber composites reinforced with pretreated carbon nanotubes

In order to achieve dramatic improvements in the performance of rubber materials, the development of carbon nanotube (CNT)‐reinforced rubber composites was attempted. The CNT/natural rubber (NR) nanocomposite was prepared through solvent mixing on the basis of pretreatment of CNTs. Thermal properties, vulcanization characteristics, and physical and mechanical properties of the CNT/NR nanocomposites were characterized in contrast to the carbon black (CB)/NR composite. Through the addition of the CNTs treated using acid bath followed by ball milling with HRH (hydrated silica, resorcinol, and hexamethylene tetramine) bonding systems, the crystallization melting peak in differential scanning calorimetry (DSC) curves of NR weakened and the curing rate of NR slightly decreased. Meanwhile, the over‐curing reversion of CNT/NR nanocomposites was alleviated. The dispersion of the treated CNTs in the rubber matrix and interfacial bonding between them were rather good. The mechanical properties of the CNT‐reinforced NR showed a considerable increase compared to the neat NR and traditional CB/NR composite. At the same time, the CNT/NR nanocomposites exhibited better rebound resilience and dynamic compression properties. The storage modulus of the CNT/NR nanocomposites greatly exceeds that of neat NR and CB/NR composites under all temperature regions. The thermal stability of NR was also obviously improved with the addition of the treated CNTs. Copyright © 2008 John Wiley & Sons, Ltd.     

Thermoplastic elastomer based on high‐density polyethylene/natural rubber blends: rheological,thermal, and morphological properties

Thermoplastic elastomer (TPE) comprising air‐dried sheet or natural rubber (ADS or NR) and high‐density polyethylene (HDPE) was prepared by a simple blending technique. NR and HDPE were mixed with each type of phenolic compatibilizer (HRJ‐10518 or SP‐1045) or liquid natural rubber (LNR) at 180°C in an internal mixer. The mixing torque, shear stress, and shear viscosity of the blends increased with increasing amounts of NR. Positive deviation blend (PDB) for the blends containing active hydroxyl methyl phenolic resin in HRJ‐10518 or dimethyl phenolic resin in SP‐1045 was obtained. PDB was not observed for the blends without the compatibilizers or with LNR. The blends with HRJ‐10518 or SP‐1045 were compatible or partially compatible while the LNR blends were incompatible. In the phenolic compatibilized blends, NR dispersed in the HDPE matrix was found in the NR/HDPE blends of 20/80, 40/60, and 50/50 ratios. HDPE dispersed in NR matrix was obtained in the NR/HDPE blend of 80/20 ratio, and the co‐continuous phase was accomplished in the NR/HDPE blend of 60/40 ratio. The NR/HDPE blend at 60/40 ratio compatibilized with HRJ‐10518 and fabricated by a simple plastic injection molding machine exhibited higher ultimate tensile strength and elongation at break (EB). Incorporation of parafinic oil caused a decreasing tendency in tensile strength with increases in EB. The TPNRs exhibited high elastomeric nature with low‐tension set. Copyright © 2007 John Wiley & Sons, Ltd.     

Comparative study of natural rubber and acrylonitrile rubber reinforced with aligned short aramid fiber

The aims of this paper are three-fold. The first is to determine the reinforcement of high performance short aramid fiber in two representative rubber matrices, namely natural rubber and acrylonitrile rubber. The second is to ascertain the effect of rubber polarity on the reinforcement. The third is to establish a pattern of reinforcement for use with less studied fibers. The rubbers were reinforced either with only aramid fiber or with a hybrid of aramid fiber and carbon black. The fiber contents were varied at 0, 2, 5 and 10 parts (by weight) per hundred rubber (phr) while those of carbon black were 0, 10, 20 and 30 phr. Conventional sulfur vulcanization was used. It was found that aramid fiber can reinforce both rubbers in the low strain region effectively, although to a significantly different degree. The hybrid carbon black provides additional reinforcement at low to medium strains and allows high strain stress upturn to occur in both rubber matrices. The findings enable the preparation of rubber composites having a wide, controllable range of mechanical behavior for specific high-performance engineering applications. Significantly, they also serve as a benchmark for developing reinforced systems from alternative fibers, particularly those from natural sources.     

Difference in bound rubber formation of silica and carbon black with styrene‐butadiene rubber

Formation of bound rubber is affected by the physical structure and surface chemistry of filler and the property of rubber. Variation of the bound rubber formation in styrene‐butadiene rubber compounds filled with silica and/or carbon black was studied. Influence of temperature on extraction of loosely bound rubber was also investigated. For the both silica and carbon black‐filled compounds, the bound rubber content increases with increase in the silica content ratio. The bound rubber content decreases with increasing the extracting temperature. The loosely bound rubber content of the silica‐filled compound is higher than that of the carbon black‐filled one. Activation energy for the extraction of the unbound and loosely bound rubbers becomes higher as the total filler content increases. The activation energy of the silica‐filled compound is higher (almost double the value) than for the carbon black‐filled one. Copyright­© 2002 John Wiley & Sons, Ltd.     

Modification of epoxidised natural rubber film surface by polymerisation of methyl methacrylate

Epoxidised natural rubber (ENR) latex, having 25% of epoxide content, was prepared by in situ epoxidation reaction using performic acid. The ENR latex film surface was modified by immersing into methyl methacrylate (MMA) emulsion and then alkaline aqueous solution of ferrous ion/fructose for redox-initiated polymerisation. Increasing polymerisation time caused an increase in percent conversion of MMA swelled in ENR sheet. The presence of poly(methyl methacrylate) on the ENR surface was examined by attenuated total reflection-Fourier transform infrared spectroscopy. The nano-scale indentation experiment performed on the cross-section of the modified ENR sheet indicated that MMA polymerisation occurred mainly near the rubber’s surface. The surface morphology observed under scanning electron microscopy and atomic force microscopy revealed a pronounced roughness which, consequently, decreased the friction coefficient of ENR surface.     

The Coagulation Impact of 50% Epoxidised Natural Rubber Chain in Ethylene Carbonate-Plasticized Solid Electrolytes

In this research, thin, soft and flexible free standing films can be obtained from poly (methyl methacrylate) (PMMA)/50% epoxidised natural rubber (ENR 50)/lithium triflate (LiCF₃SO₃) blends. However, phase separation is observed on the surface of the films which indicates that the blending is not homogeneous. The blend became more homogeneous when ethylene carbonate (EC) plasticizer is introduced into the blend system. However, the anti-plasticization effect of EC on ENR 50 occurs at lower concentration of EC at which the rubber became coagulated due to immiscibility of the rubber with EC plasticizer during solution casting. These ENR 50 coagulates can be observed as large solid structures in the Field Emission Scanning Electron Microscope (FESEM) micrographs of the EC-plasticized rubber-based electrolytes. The presence of these coagulates, hinder the migration of lithium ions in the system and also trap the lithium ions within the coil. This in turn reduced the number of free lithium ions that contribute to the ionic conduction. As a result, the conductivity of the un-plasticized PMMA/ENR 50/LiCF₃SO₃ film dropped drastically by two orders of magnitude.     

Improving properties of natural rubber/polyamide 12 blends through grafting of diacetone acrylamide functional group

The aim of the present study was to improve the compatibility in blends of natural rubber (NR) and polyamide 12 (PA12) by grafting NR with hydrophilic monomer, diacetone acrylamide (DAAM), via seeded emulsion polymerization. The increase in polarity of NR after grafting modification was confirmed by a considerable increase in the polar component of its surface energy. Blends of graft copolymers of NR and poly(diacetone acrylamide) prepared using 10 wt% of DAAM (NR‐g‐PDAAM10) and PA12 were prepared at a 60/40 blend ratio (wt%) using simple blend and dynamic vulcanization techniques. The mechanical and rheological properties of the resulting blends were subsequently investigated and compared with those of the corresponding blends based on unmodified NR. The results show that dynamic vulcanization led to a significant increase in both mechanical and rheological properties of the blends. It was also observed that the dynamically cured NR‐g‐PDAAM10/PA12 blend had smaller particle size of vulcanized rubber dispersed in the PA12 matrix than observed for the dynamically cured NR/PA12 blend. This is due to the compatibilizing effect of DAAM groups present in NR‐g‐PDAAM10 molecule, which decreases the interfacial tension between the two polymeric phases. Therefore, it can be stated that the interfacial adhesion between NR and PA12 was improved by the presence of DAAM groups in NR molecule. This was reflected in the higher tensile properties observed in the dynamically cured NR‐g‐PDAAM10/PA12 blend. Copyright © 2017 John Wiley & Sons, Ltd.