Preparation and properties of some filled poly(vinyl chloride) compositions

Different samples of filled poly(vinyl chloride) (PVC) compositions were formulated from PVC, a polar plasticizer mixture consisting of dioctylphthalate (DOP) and a chlorinated paraffin, and variable proportions of a white filler such as barite, calcium carbonate, kaoline, quartz, or talc; a conductive filler such as High Abrasion Furnace (HAF) carbon black; or a hydrated mineral filler such as aluminium hydroxide, magnesium hydroxide, or calcium hydroxide. Epoxidized soybean oil as a heat stabilizer and sandorin red (BRN) pigment were added. Electrical and mechanical studies show that the incorporation of white fillers produces a plasticized PVC of good electrical insulation character whereas the addition of HAF carbon black produces a sample with some electrical conductivity; both of them have good mechanical properties. Of the hydrated fillers studied aluminium hydroxide has been found to impart the best fire retardancy and good electrical properties for electric wires and cables. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 73: 2657–2670, 1999     

Formation mechanism of microvoids and microcracks of poly(vinyl chloride) under an artificial aging environment

Degradation behaviors of both the unplasticized and plasticized poly(vinyl chloride) (UPVC and PPVC) under an artificial accelerating aging condition were extensively studied. The dependence of mechanical properties, average molecular weight (MW), and surface morphology of the earlier PVC on aging time was investigated by tensile tests, gel penetrate chromatogram (GPC), and scanning electron microscope (SEM), respectively. Fourier transform infrared and ultraviolet (UV)–visible spectroscopy were used to evaluate the probable formation of both the oxygen-containing groups and the conjugated sequences during aging. The results reveal that UPVC is much easier to be degraded than PPVC under the same testing conditions. The irradiated surface is detected to change from an even topology into a rough topology initially, and then follows the appearance of many voids even cracks in the SEM morphology. During the aging process, oxygen-containing groups and conjugation of PVC molecular chains around the cracks are observed, and noticeably increase with aging time. However, visible difference of the corresponding MWs of PVC before and after aging is not detected. Moreover, a novel degradation mechanism nearly related to the formation of microvoids and microcracks based on the cohesion energy of groups along PVC molecular chains is developed and semiquantitatively discussed. It is detected that the formation of microvoids and microcracks is attributed to both the thermodynamic changes of PVC backbone during the aging and the aggregation of oxygen-containing groups with relatively large volumes. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Epoxylsilane crosslinking of rigid poly(vinyl chloride)

Crosslinking is an effective way to improve the qualities of poly(vinyl chloride). A crosslinking system consisting of R‐glycidoxypropyltrimethoxysilane (KH560) has been first used to introduce crosslinking into rigid poly(vinyl chloride). Different thermal stabilizers (organotin, Ca/Zn stearate, and Ba/Zn stearate) as well as sodium bisulfite additive were tried to promote the grafting of epoxyl group and enhance the degree of crosslinking. FTIR spectra showed that grafting and crosslinking of KH560 with poly(vinyl chloride) could take place, and a gel content of 40% could be obtained when more than 10 phr epoxylsilanes were used in the condition of 2 : 1 (parts by weight) ratio of BaSt₂/ZnSt₂ and 1 : 1M ratio of NaHSO₃/KH560, while the premature crosslinking was avoided. Thermal properties had been studied. The results showed that the Vicat softening temperature of crosslinked PVC could be improved about 10°C when 5 phr epoxylsilane was added, and thermal degradation could be delayed with increase in gel content. Therefore, epoxylsilane‐crosslinked PVC will have the potential for extensive applications © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Peroxide crosslinking of rigid poly(vinyl chloride)

The optimum conditions for crosslinking rigid poly(vinyl chloride) with trimethylolpropane trimethacrylate (TMPTMA) and peroxide have been examined. The extent of crosslinking was measured by determining gel content by Soxhlet extraction in tetrahydrofuran. Mechanical properties were measured at 130°C and dynamic viscoelastic measurements were carried out to detect changes in the glass transition temperature (T_g). It was found that 15 phr of TMPTMA and 0.3 phr of peroxide were optimum concentrations for maximizing the extent of crosslinking, tensile strength, and T_g. The lower molding temperature of 170°C was preferred to minimize thermal degradation. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 2904–2909, 2007     

The influence of poly(vinyl alcohol) suspending agents on suspension poly(vinyl chloride) morphology

The requirements for PVC suspension resin have changed considerably in the last few years, so much so that few companies have products on their ranges that are more than 4 or 5 years old. The suspending agent has a crucial influence on the morphology of the resin, so the changes in resin characteristics have largely been achieved by changes in the suspending agent systems. After a brief review of the mechanism of PVC suspension polymerisation, the properties of polymers made using PVOH suspending agents are related to changes in the latter. The effect of variations in PVAc degree of hydrolysis and viscosity are related to changes in surface tension. Methods of achieving higher porosity by using low hydrolysis co-suspending agents are described. It is shown that higher bulk densities can be achieved by delayed addition of the PVOH. Levels of conjugated unsaturation and copolymer distributions are also shown to have important influences.     

The effect of sodium stearate‐modified hydrocalumite on the thermal stability of poly(vinyl chloride)

Hydrocalumite as a new‐type of thermal stabilizer used in poly(vinyl chloride) resin had been well prepared by using precipitation transformation method. The as‐prepared hydrocalumite was then modified by sodium stearate in different condition including temperature, stirring time, and the amount of sodium stearate. Scanning electron microscopy tests demonstrate that hydrocalumite had been well modified. Illustrated by activation grade, the static oven heat aging experiments and the rate of thermal weight loss, it turns out that the best modification condition is when the addition of sodium stearate is 6% of hydrocalumite (wt), the reacting temperature is 90 °C, and the stirring time is 100 min. Static thermal aging test shows that the aging time got improved at least 30 min under the high temperature of 190 °C, and the time when Congo red test paper began to turn blue for modified hydrocalumite is 20 min longer than that of unmodified hydrocalumite. All results turn out to be that the hydrocalumite modified by sodium stearate in such condition had good compatibility with poly(vinyl chloride) and presented better thermal stability. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45758.     

Influence of thermal aging on the electrical properties of poly(vinyl chloride)

This article reports on the study of the thermal aging of poly(vinyl chloride) (PVC) used in medium‐ and high‐voltage cables. It is shown that the thermal aging leads to the degradation of the material and to the modification of its electrical properties. The degradation is all the more important and faster as the temperature is high. This degradation is attributed to a progressive evaporation of the plasticizer at the beginning of aging and to a weight loss of stabilizer followed by a change in the color of polymer and a release of hydrochloric acid at more advanced stages of aging. It also results in a crosslinking of the material and a shrinking of samples. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 4728–4733, 2006     

Effects of the reinforcement and toughening of acrylate resin/CaCO3 nanoparticles on rigid poly(vinyl chloride)

Novel composite particles based on nanoscale calcium carbonate (nano‐CaCO₃) as the core and polyacrylates as the shell were first synthesized by in situ encapsulating emulsion polymerization in the presence of the fresh slush pulp of calcium carbonate (CaCO₃) nanoparticles. Subsequently, these modified nanoparticles were compounded with rigid poly(vinyl chloride) (RPVC) to prepare RPVC/CaCO₃ nanocomposites. At the same time, the effects of the reinforcement and toughening of these modified nanoparticles on RPVC were investigated, and the synergistic effect of modified nanoparticles with chlorinated polyethylene (CPE) was also studied. The results showed that in the presence of nano‐CaCO₃ particles, the in situ emulsion polymerization of acrylates was carried out smoothly, and polyacrylates successfully encapsulated on the surface of nano‐CaCO₃ to prepare the modified nanoparticles, breaking down nano‐CaCO₃ particle agglomerates, improving their dispersion in the matrix, and also increasing the particle–matrix interfacial adhesion. Thus, the effects of the reinforcement and toughening of these modified nanoparticles on RPVC were very significant, and the cooperative effect of the nanoparticles with CPE occurred in the united modification system. Scanning electron microscopy analyses indicated that large‐fiber drawing and network morphologies coexisted in the system of joint modification of nanoparticles with CPE. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 3940–3949, 2007     

Blends of plasticized poly(vinyl chloride) and waste flexible poly(vinyl chloride) with waste nitrile rubber powder

Blends of poly(vinyl chloride) (PVC) with varying contents of plasticizer and finely ground powder of waste nitrile rubber rollers were prepared over a wide range of rubber contents through high‐temperature blending. The effects of rubber and plasticizer (dioctyl phthalate) content on the tensile strength, percentage elongation, impact properties, hardness, abrasion resistance, flexural crack resistance, limiting oxygen index (LOI), electrical properties, and breakdown voltage were studied. The percentage elongation, flexural crack resistance, and impact strength of blends increased considerably over those of PVC. The waste rubber had a plasticizing effect. Blends of waste plasticized PVC and waste nitrile rubber showed promising properties. The electrical properties and LOI decreased with increasing rubber and plasticizer content. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 1552–1558, 2004     

Hydrothermic aging of plasticized poly(vinyl chloride): Its effect on the dielectric,thermal, and mechanical properties

Accelerated hydrolytic aging (according to the NFT 5166 method) was performed on samples of poly(vinyl chloride) (PVC) plasticized with dioctylphthalate (DOP) and dinonyladipate (DNA) at different concentration ratios. The aging test consisted of immersing the samples in boiling water at 100°C. The samples were removed from water regularly, that is, every 2 h, for mechanical, thermal, and dielectric characterizations. Thermograms of PVC plasticized with DOP revealed no migration of the plasticizer independent of the concentration used. Moreover, the thermal stability of the samples was not affected by the hydrothermal aging. However, for PVC samples plasticized with DNA, a small amount of the plasticizer migrated from the polymer matrix with a considerable effect on the thermal stability. In fact, the data indicated a decrease in the decomposition temperature from 275 to 225°C, particularly for samples containing 50% (w/w) DNA immersed up to 10 h. The mechanical results showed that for a plasticizer content greater than 30% (w/w), the strain at break obtained for samples plasticized with DNA was lower than that for samples plasticized with DOP because the DNA molecules were more likely to be removed by water on account of their polarity and dimension. Finally, the dielectric measurements showed that the permittivity of all the PVC samples plasticized with DOP and immersed in boiling water was higher than that of the virgin samples. On the contrary, the permittivity of the aged unplasticized PVC was less than that of the nonimmersed samples. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 3447–3457, 2003     

Stabilization of poly(vinyl chloride) by elemental sulfur

The process of stabilization of a poly(vinylchloride) elemental sulfur in thermal and thermooxidative destruction conditions is investigated. The high stabilizing efficiency of elemental sulfur is revealed at the destruction of plasticized poly(vinylchloride) compared with the efficiency of phenolic antioxidants. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci, 2006     

Peroxide crosslinking of unplasticized poly(vinyl chloride)

A crosslinking system consisting of 1,1‐di‐t‐butylperoxy‐3,3,5‐trimethyl cyclohexane peroxide and trimethylolpropane trimethacrylate (TMPTMA) has been used to introduce crosslinks into unplasticized poly(vinyl chloride) (PVC). The influence of the concentration of both reagents has been investigated, and crosslinking monitored by determination of the remaining sample weight after Soxhlet extraction with tetrahydrofuran. The system used (i.e., 0.5–2.0 phr peroxide with 5 to 15 phr TMPTMA) has been shown to be effective for crosslinking PVC. Gel contents of 30–40% have been obtained, premature crosslinking during processing is largely avoided, but thermal stability still needs to be improved. Considerable improvements in elevated temperature mechanical properties can be attained using an appropriate TMPTMA/peroxide concentration. The best tensile properties were obtained with 0.5 phr peroxide and 15 phr TMPTMA. Observed increases in T_g, also achievable with only 0.5 phr peroxide, but only slightly dependent on TMPTMA concentration, represent a useful increase in service temperature for the resulting compound. Lower peroxide levels may be adequate to achieve property improvements. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 2657–2666, 2000     

Soiling of plasticized poly(vinyl chloride)

The effects of three plasticizers and two plasticizer concentrations on the topography and soiling of poly (vinyl chloride) (PVC) were studied. Palmitic acid and triolein were chosen to represent solid and liquid soils. The feasibility of using infrared spectroscopy to quantify the amount of soil on PVC was examined. The structure of the solid model soil on plasticized PVC was studied with optical microscopy and atomic force microscopy. Palmitic acid formed two different structures on the PVC surface. Both the type and concentration of the plasticizer influenced the structure of the oily soil on plasticized PVC. The wetting of plasticized PVC with the liquid oily soil was compared to wetting with water through the measurement of the contact angles. Plasticized PVC was hydrophobic and oleophilic. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

The effect of pentaerythritol‐aluminum on the thermal stability of rigid poly(vinyl chloride)

Pentaerythritol‐aluminum (PE‐Al) was synthesized by a solid‐phase reaction in this study. The formation and characteristics of PE‐Al were confirmed by scanning electron microscopy (SEM) and Fourier transform infrared spectroscopy (FTIR). SEM images showed that the shapes of PE‐Al particles were spherical and the average size was around 23 nm. The thermal properties of rigid poly(vinyl chloride) (PVC) with PE‐Al were tested by Congo red test, thermal aging test, conductivity test, thermogravimetric analysis (TGA), and UV–visible spectroscopy test. The results showed that combination of PE‐Al, in comparison with commercial thermal stabilizers, presented an obvious improvement in stabilization efficiency of PVC. Moreover, addition of PE‐Al could significantly prolong static stability time of PVC, reduce weight loss, and improve the initial color of PVC films. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 3704–3709, 2013     

Thermal behaviors of heat shrinkable poly(vinyl chloride) film

The thermal behaviors of heat shrinkable poly(vinyl chloride) (PVC) film, used as a packaging material in electronic applications, were investigated. The entropic shrinkage and the thermal shrinkage force were monitored as functions of time and temperature. The shrinkage of the drawn film started in the vicinity of the glass transition temperature, and the percentage shrinkage increased with increasing temperature. The degree of shrinkage depended primarily on the draw ratio. The shrinkage force of the drawn film became dominant at around T_g. At a lower temperature, the shrinkage force did not fully develop, whereas at a higher temperature, the relaxation process was very fast and partially inhibited the build‐up of the force. The peak shrinkage force reached a maximum and decreased as the temperature increased. The orientation in the drawn film decreased and the dichroic ratio increased at elevated temperatures. No significant change in the degree of crystallization was observed during the shrinkage of the drawn PVC films. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Preparation and application of triglyceride plasticizers for poly(vinyl chloride)

A series of triglyceride plasticizers were prepared from glycerol, acetic acid, and benzoic acid through a two‐step reaction to develop potential uses of glycerol. The optimum reaction conditions were determined by the esterification of glycerol and acetic acid to produce glyceryl triacetate. When the molar ratio of glycerol to benzoic acid to acetic acid was 1:1:3.5, a novel plasticizer triglyceride mixture (GTM) was successfully synthesized; it had a good plasticizing effect on poly(vinyl chloride) (PVC). The elongation at break of PVC composites containing 80 phr GTM increased around 350%; the corresponding hardness (Shore D) and tensile strength decreased to around 35 D and 20 MPa, respectively. Moreover, the glass‐transition temperature (T_g) of PVC composites containing 40 phr GTM decreased to around 50°C. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

In-situ polymerization of n-butyl acrylate in poly(vinyl chloride)

The in situ polymerization of n-butyl acrylate with poly(vinyl chloride) has been studied. Butyl acrylate was polymerized using a peroxydicarbonate initiator and a thiol chain transfer agent in the presence of poly (vinyl chloride) beads suspended in water. The products were examined, after pressing into sheets, for optical clarity and by dynamic mechanical analysis. It was found that if 10% butyl acrylate was peesent in the mixture homogeneous blends were formed but if 15% or more butyl acrylate was present two phase mixtures were formed. If homogeneous blends prepared as above were reswollen in butyl acrylate, and the latter then polymerized, homogeneous blends containing more poly(butyl acrylate) could be prepared. The interaction parameters between both poly(vinyl chloride' and poly(butyl acrylate) and butyl acrylate were estimated by inverse gas chromatography. Using these and an estimate of the polymer/polymer interaction parameter the three component phase diagram could be qualitatively explained.     

Influences of individual and composed poly(vinyl alcohol) suspending agents on particle morphology of suspension poly(vinyl chloride) resin

Effects of individual and composed poly(vinyl alcohol) (PVA) suspending agents on the particle morphology of poly(vinyl chloride) (PVC) resins were investigated and discussed in the view of PVA absorption at the oil/water interface and interfacial behavior. It was shown that the percentage and surface coverage of PVA at the oil/water interface decreased with the increase of the degree of hydrolysis (DH) of PVA in the DH range of 70–98 mol %, while the interfacial tension of VC/PVA aqueous solution increased linearly with the increase of DH of PVA. PVC resin with more regular particle shape, increased agglomeration and fusion of primary particles, lower porosity and higher bulk density, was prepared by using PVA with a higher DH as a suspending agent. This was caused by the occurrence of drop coalescence at the very early stage of VC polymerization, the increase of particle shrinkage, and the lower colloidal protection to primary particles. It was also shown that the interfacial tension of VC/water in the presence of composed PVA suspending agents varied linearly with the weight composition of the composed PVA suspending agents. The particle properties of PVC resin prepared by using the composed PVC suspending agents were usually situated in between the properties of PVC resins prepared by using the corresponding individual PVA suspending agent. The particle morphology and properties of PVC resin could be controlled by the suitable choice of the composed PVA suspending agents. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 3848–3855, 2003     

Crosslinking of poly(vinyl chloride)—I. Grafting of vinyltri(alkoxy)silanes using UV irradiation

In a nitrogen atmosphere the UV irradiation of thin PVC films (ca. 0.1 mm thick) containing vinyltri(isopropoxy)silane results in a grafting reaction. By appropriate choice of conditions, dehydrochlorination can be kept to a minimum while up to 60% gel content is realized. Reaction of the pendent alkoxy groups, either with HCl byproduct or subsequent hydrolysis by exposure to water, results in the formation of Si—O—Si bonds that serve as chemical crosslinks. Although the addition of photosensitizers favors the grafting reactions at short exposure times, the ultimate level of crosslinking is greatly diminished by their presence. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 69: 1901–1906, 1998