聚醚反应釜搅拌装置国产化问题及改进措施

聚醚生产线上聚醚反应釜配备的搅拌装置因国产化后在试车过程中由于电流过载而影响生产。通过分析计算．进行搅拌叶切割，减小了搅拌功率．有效地保证运行。生产实践表明，改造后搅拌器运行良好，搅拌效果符合生产要求。     

有挡板和无挡板搅拌容器的对比

本文对有挡板和无挡板搅拌容器在流体动力学领域的一些特有情况,均质分散过程,以及热传递操作中的有效作用进行比较同了研究结果。     

大型高效轴流式搅拌装置

本文介绍了一种适合于大型化的高效轴流式搅拌器的开发及工业应用。     

螺带式搅拌桨叶的功率消耗模型

<正>在化工生产中得到广泛应用的螺带式搅拌器,其大部分功率数据是以实验为基础进行关联的,也进行过半理论的关联.通常,一个物理模型要能满足大量实验数据的检验,并要求使用方便.本文旨在开发这样的模型,以便于计算螺带式搅拌器的功率消耗、循环流量以及Metzner常数,为工程设计放大提供参考.     

大型贮罐搅拌装置的设计

本文通过实例介绍了大型贮罐设计的刚度、强度问题及搅拌器的合理排布。     

粮仓搅拌干燥装置的试验研究

低温筒仓和自然通风干燥是常用的玉米干燥方式,但存在物料降水、降温不均匀和效率低等问题。针对低温筒仓干燥存在的问题,深入研究了仓内螺旋搅拌器的工作原理,设计了搅拌干燥试验台,研究了螺旋搅拌器结构参教和运动参教对搅拌器性能的影响,对七种不同尺寸的螺旋和两种粮食的干燥均匀性进行了对比试验,选出了较好的结构参数,为搅拌器的设计和应用提供了理论依据。     

浸润剂搅拌设备节能改造的计算与选型

搅拌设备设计是以满足生产工艺为基础,以最小功率消耗为目的的原则进行的。通过对现有浸润剂搅拌系统的核算,对现有搅拌系统进行选型改造,以达到节能降耗、降低生产成本的目的。     

卧式双轴T型搅拌器在非牛顿流体中的搅拌功率特性

考察了卧式双轴Ｔ型搅拌在非牛顿流体中的搅拌功率与表观雷诺数（Ｒｅ＾＊）、弗劳德数（Ｆｒ）以及加料量的变化关系,实验结果表明：Ｍｅｔｚｎｅｒ常数Ｋｓ随加料量的减少而急剧增加;在层流区域,Ｎｐ．Ｒｅ＝Ｋｐ关系仍然成立且非牛顿流体功率曲线与牛顿流体重合。对实验数据进行关联得到了非牛顿流体搅拌功率准数关联式。     

容器设计中搅拌装置的轴向力分析

搅拌装置在化工厂中应用很广，在磷肥、钛白粉装置中（15kt/a)使用较多，仅钛白粉装置中就大约有40－50台，如增稠结晶器，中和槽等，搅拌操作所涉及的因素极为复杂，浆叶形式的选择，从力学的观点来说，迄今研究不够，本文就搅拌装置产生的轴向力问题进行了初步研究。     

酯化反应器内搅拌器的优化设计

搅拌功率和循环流量是考察搅拌桨性能和搅拌槽内混合效果的两个重要参数。作者在直径为5 0 0 m m和 80 0 mm的带导流筒的搅拌槽内 ,试验测试了现工业生产中酯化反应器内的搅拌桨的循环流量准数和功率准数 ,并根据工艺要求优选出以 CBY螺旋浆与直叶透平桨组成的双层浆式搅拌器 ,该搅拌桨比现工业用桨在消耗相同功率的条件下能产生更大的循环流量     

Gas phase hydrodynamics in a surface-aerated tank with a long-short blades agitator

This work aims to study the gas phase hydrodynamics in a stirred tank with a surface-aerated long-short blades agitator by the Eulerian–Eulerian approach coupled with population balance model. Predicted local gas holdup and bubble size distribution agree well with those measured by a conductivity probe technique. The predictions demonstrate that the pressure depression in the center is the main driving force for gas suction and the downward flow carries the bubbles down to redistribute in the whole tank. The gas phase has higher gas holdup with large bubble size in the upper part and lower gas holdup but with small bubble size in the lower part of the tank. The predicted liquid-phase mass transfer coefficients agree well with our previous experimental results and just depend on the power consumption per unit volume when the aspect ratio of the liquid height to the tank diameter varies from 1.1 to 2.0.     

湿法磷酸反应器搅拌桨的材料选择

针对磷酸萃取槽搅拌桨腐蚀、磨损、断裂的问题,分别对各种材质进行生产在线使用研究。生产实践表明:超级双相不锈钢(代号2605,CD4MCu),具有良好的耐磨蚀与力学综合性能,使用2年后才出现边缘磨损,是目前性价比较好的材料。     

导流筒搅拌器在种分槽上的应用

对氧化铝生产的主要设备Φ10m×32m种分槽采用空气搅拌式的弊端进行了分析,详细介绍了导流筒搅拌器的结构及特点,并对该搅拌器的试验情况进行了分析,通过改造达到了预期的效果。     

120kt/a磷酸装置反应槽搅拌桨改造

湿法磷酸生产单槽单桨反应槽的中心搅拌桨是关键设备,运行故障是制约生产的重要因素.在生产负荷持续提高、物料参数不断改变的运行条件下,搅拌桨减速机断齿、桨轴断裂等重大事故的发生极大影响系统稳定运行.介绍反应槽搅拌桨及其减速机的改造内容及效果.     

轴流式搅拌桨搅拌槽内混合时间的数值模拟

利用计算流体力学软件FLUENT 6.0程序计算了单层CBY搅拌槽内流体混合过程的速度场和浓度场,讨论了加料点位置和监测点位置对混合时间的影响。结果表明,拌槽内物料的混合过程主要由槽内的流体流动所控制;混合时间与加料点位置有关,在桨叶附近区域加料时混合时间比在液体表面加料时的混合时间短,应尽量在搅拌反应器的桨叶尖端处加料;不同的监测点位置对混合时间有很大的影响,在靠近槽底部进行监测所得到的混合时间最短。     

Gas‐liquid mass transfer behavior in a surface‐aerated vessel stirred by a novel long‐short blades agitator

For a recently developed long‐short blades (LSB) agitator, its critical rotational speed for the onset of gas entrainment, power number, and gas‐liquid mass transfer behavior in the case of surface aeration is investigated. The effect of the LSB configurations and the liquid level on the agitator performance has been studied in details. The obtained results clearly show several advantages of the LSB agitator in gas‐liquid mass transfer with respect to the agitators in the literature. It is found that its gas‐liquid volumetric mass‐transfer coefficient at a given specific power can be several times larger than those shown in the literature. It can also avoid decrease in the gas‐liquid mass transfer rate as the liquid level increases. In addition, the bubble distribution in the system is more uniform with respect to conventional agitators, resulting from better distribution of the dissipated energy for the LSB agitator. © 2015 American Institute of Chemical Engineers AIChE J, 62: 1322–1330, 2016     

Study on the flow characteristics and mixing performance of multi-blade combined agitator

Developing an agitator suitable for wide viscosity range is of great significance to the energy saving and efficiency improvement by the intensification of fluid flow and mixing process. The power characteristics, flow field distribution, turbulence characteristics and mixing performance of multi-blade combined (MBC) agitator under laminar to turbulent flow state were studied experimentally and numerically at the level of large eddy simulation. The predicted power curve is consistent with the experimental results. Tangential flow is the main flow in laminar flow. With the increase of Reynolds number (Re), axial and radial flows in the vessel gradually increase. When Re reaches 486, the velocity field distribution is basically the same as that in the turbulent flow. At the same energy consumption level, MBC agitator is superior to the commercial Maxblend agitator in mixing high viscosity fluid. The intensification of axial and radial flows is due to the dispersed arrangement of the blades, enabling the MBC agitator to achieve larger axial and radial flows from the transitional flow to the turbulence state. Moreover, the turbulent kinetic energy is evenly distributed and the mixing process is significantly accelerated.     

多叶片组合式搅拌桨釜内流动特性和混合性能研究

开发可适用于较宽黏度范围的搅拌桨,强化釜内的流体流动和混合过程对于搅拌釜的节能增效具有重要的意义。实验与数值模拟相结合,在大涡模拟层面研究了多叶片组合式搅拌桨(MBC桨)从层流到湍流状态下,釜内的功率特性、流场分布、湍流特性和混合性能。结果表明:预测的功率曲线与实验结果一致;层流状态下釜内以切向流动为主,随着Reynolds数(Re)的增大,釜内轴向和径向流动逐渐增强,当Re达到486时,速度场分布与湍流状态下基本一致;在相同的能耗水平下,MBC桨对高黏度流体的混合性能优于商业Maxblend桨。桨叶的分散组合布置,强化了釜内的轴向和径向流动,使得MBC搅拌桨在从过渡流到湍流状态下均可实现较大的轴径向流动,湍动能分布较为均匀,混合过程显著加快。