Preparation and microwave dielectric properties of BaLi1+xF3+x (x = 0–0.01) ceramics

BaLi_1+xF_3+x (x = 0–0.01) were successfully mechanosynthesized by a simple ball-milling process. The effects of excessive LiF and sintering method and/or annealing atmosphere on its sintering behavior, microstructure, and microwave dielectric properties have been investigated in this paper. The mechanosynthesized powder can be densified with relative densities of ∼95 % after sintering at 750–800 °C/2 h in N₂. The obtained ceramics exhibit excellent optimized microwave dielectric properties with ε_r of ∼11.46 ± 0.06, Q×f values of 83175 ± 1839 GHz and τ_f of ∼ − 70 ± 3 ppm/°C at the x = 0.006 composition. Its Q×f value could be improved to 94603 ± 2037 GHz) by post-annealing in N₂ after post annealing at 700 °C/2 h. The Q×f value could be further improved to (120,098 ± 2344 GHz) by hot-pressed sintering (HPS). Sintering in the ambient atmosphere or O₂ leads to lower Q×f values than those of the counterparts sintered in N₂ due to the introduction of F-vacancies by oxidation_, while little variation in ε_r andτ_f.     

Structural characteristics and microwave dielectric properties of Zn1−xBixVxW1−xO4-based ceramics for LTCC applications

Herein, the improvement of the microwave dielectric properties and sintering characteristics of Zn_1?xBi_xV_xW_1?xO₄(x = 0–0.15)-based ceramics is reported. The results showed that an appropriate amount of doping could not only reduce the optimum sintering temperature from 1100° to 900°C, but also enhance the densification of the microstructures and increase the Q×f value from 5351 to 42525 GHz. Additionally, various structural parameters including the phase composition, crystal structure, vibrational and chemical bond characteristics that are correlated with the dielectric properties were systematically investigated. By considering the chemical bond characteristics, the first-principles calculations and the acquired Raman spectra, the interaction between W-O is stronger than Zn-O in the ZnWO₄ structure, while the interaction between V-O is stronger than Bi-O in BiVO₄. Interestingly, when the Zn_0.97Bi_0.03V_0.03W_0.97O₄-based ceramics were sintered at 900 °C, improved microwave dielectric properties were acquired (ε_r =18.32, Q×f=42525 GHz, τ_f=?67.51 ppm/°C), which provides a promising candidate in low-temperature co-fired ceramics technology.     

Synthesis and microwave dielectric properties of BaO-Sm2O3-5TiO2 ceramics with NdAlO3 additions

BaO-Sm₂O₃-5TiO₂ (BST5) ceramics with NdAlO₃ additions of up to 15 wt% were produced with a solid state reaction method, and their structural and microwave dielectric properties were determined. Experimental results showed that NdAlO₃ neither merged nor altered the orthorhombic tungsten bronze structure of the main phase of the produced ceramics (except for a shrinkage in the crystal lattice), but it was segregated in distinct grains in the microstructure of the produced ceramics. However, the amount of NdAlO₃ strongly influenced the densification and the microstructure (i.e. grain shape and size) of the produced ceramics. Analysis of the experimental results suggests that the microstructural features can be correlated to the dielectric properties of these ceramics. Accordingly, the dielectric constant (ε_r) and the temperature coefficient of resonant frequency (τ_f) of the produced BLT5 ceramics can be tuned with the amount of NdAlO₃ additions and the sintering process parameters. The best dielectric properties were achieved for BaO-Sm₂O₃-5TiO₂ ceramics with 7.5% NdAlO₃ (ε_r=73.22, Q×f =10,300 GHz, and τ_f=−1.05 ppm/°C).     

Mg3B2O6 microwave dielectric ceramics fabricated by combining cold sintering with post-annealing process

It is difficult to get pure-phase Mg₃B₂O₆ (abbreviated as MBO) ceramics by the traditional high-temperature solid-state reaction method. In this paper, pure-phase MBO ceramics were successfully densified and obtained by combining the cold sintering and post-annealing process. The relative density of MBO ceramics was ∼80% cold sintered at 150°C/90 min/800 MPa, which was further improved to ∼91% by post-annealing at 900°C, 400°C lower than that of the traditional high-temperature sintering process (∼1300°C). X-ray powder diffraction (XRD), scanning electron microscopy (SEM), and Raman results demonstrated that the secondary phase of MgO was effectively eliminated, and dense microstructure was observed by the cold-sintering process plus post-annealing treatment. Finally, the microwave dielectric properties of MBO were evaluated with ε_r: 5.15–6.37, Q×f: 5942–16 686 GHz, τ_f: −48.45–69.72 ppm/°C.     

Phase composition,crystal structure,and microwave dielectric properties of Nb-doped and Y-deficient yttrium aluminum garnet ceramics

Nb-doped and Y-deficient yttrium aluminum garnet ceramics were designed and synthesized using the solid-state reaction method according to the chemical equation Y_3?xAl₅Nb_xO_12+x (0 ≤ x ≤ 0.16). The phase composition, sintering behavior, microstructure, and microwave dielectric properties were investigated as functions of the composition and sintering temperature. A single-phase solid solution of yttrium aluminum garnet structure formation was observed in the range of 0 ≤ x ≤ 0.1. Further increments in x prompted the precipitation of the YNbO₄ secondary phase at the grain boundary of Y₃Al₅O₁₂. The complexity of the phase composition degrades the micromorphology and dielectric properties of the ceramics to varying degrees. Transmission electron microscopy results show that the lattice exhibits additional symmetry, which is closely related to the ultrahigh Q×f values of the ceramics. Effectively improving the sintering behaviour and suppressing the secondary phase by simultaneously doping with Nb⁵⁺ and reducing the yttrium stoichiometry. Finally, excellent microwave dielectric properties of ε_r ~ 10.99, Q×f ~ 280,387 GHz (13.5 GHz), and τ_f ~ ? 34.7 ppm/°C can be obtained in x = 0.1 (Y_2.9Al₅Nb_0.1O_12.1) sintered at 1700 °C for 6 h.     

Low temperature fired CaF2-based microwave dielectric ceramics with enhanced microwave properties

Low-temperature-fired microwave ceramics are key to realizing the integration and miniaturization of microwave devices. In this study, a facile wet chemical method was applied to synthesize homogenous nano-sized CaF₂ powders for simultaneously achieving low-temperature sintering and superior microwave dielectric properties. Pure CaF₂ ceramics sintered at 950 °C for 6 h with good microwave dielectric properties (ε_r = 6.22, Q×f = 36,655 GHz, and τ_f = ?102 ppm/°C) was achieved. The microwave dielectric properties of the CaF₂ ceramics were further improved by introducing LiF as a sintering aid. The sintering temperature of CaF₂-based ceramics was effectively lowered from 950 °C to 750 °C with 10 wt% LiF doping, and excellent microwave dielectric properties (ε_r = 6.37, Q×f = 65,455 GHz, and τ_f = ?71 ppm/°C) were obtained.     

Crystal structure,Raman spectra and microwave dielectric properties of novel temperature-stable LiYbSiO4 ceramics

Olivine−type structure microwave dielectric ceramics LiYbSiO₄ with near-zero τ_f were fabricated by solid-state reaction process for the first time. The relationships among structural parameters, sintering behavior, vibrational modes and microwave dielectric properties for the ceramics were studied. The variation in ε_r could be correlated with Raman shift. The variation in Q×f values was inversely correlated to FWMH and average cation covalency. The τ_f values were explained with the bond valence sum of cations. Single phase LiYbSiO₄ ceramics could be obtained at the range of 1100–1140 °C and showed promising microwave dielectric properties with ε_r = 7.36 – 7.42, Q×f = 19081 – 25276 GHz and τ_f = +4.52 – +8.03 ppm/°C.     

Low-temperature firing and microwave dielectric properties of MgNb2-xVx/2O6-1.25x ceramics

MgNb_2-xV_x/2O_6-1.25x (0.1≤x≤0.6) ceramics with orthorhombic columbite structures were prepared at low-temperature by a solid-phase process. The phase component, microscopic morphology, low-temperature sintering mechanism and microwave dielectric performance of MgNb_2-xV_x/2O_6-1.25x ceramics were comprehensively investigated. Low-temperature sintering densification of dielectric ceramics was achieved via the nonstoichiometric substitution of vanadium (V) at the Nb-site. In contrast to pure MgNb₂O₆ ceramics, the sintering temperature of MgNb_2-xV_x/2O_6-1.25x (x = 0.2) ceramics was reduced by nearly 300 °C owing to the liquid-phase assisted sintering mechanism. The liquid phase arises from the autogenous low-melting-point phase. Meanwhile, MgNb_2-xV_x/2O_6-1.25x (x = 0.2) samples with nonstoichiometric substitution could achieve a more than 900% improvement in the Q × f value, compared with stoichiometrically MgNb_2-xV_xO₆ (x = 0.1, 0.2) ceramics. Finally, MgNb_2-xV_x/2O_6-1.25x dielectric ceramics possess outstanding microwave dielectric properties: ε_r = 20.5, Q × f = 91000, and τ_f = -65 ppm/°C when sintered at 1030 °C for x = 0.2, which provides an alternative material for LTCC technology and an effective approach for low-temperature sintering of Nb-based microwave dielectric ceramics.     

Effect of CuO/MnO additives on microstructure and microwave dielectric properties of 3ZrO2-3TiO2-ZnNb2O6 ceramics

The effect of CuO/MnO additives on phase composition, microstructures, sintering behavior, and microwave dielectric properties of 3ZrO₂-3TiO₂-ZnNb₂O₆ (3Z-3T-ZN) ceramics prepared by conventional solid-state route were systematically investigated. CuO/MnO doped ceramics exhibited a main phase of α-PbO₂-structured ZrTi₂O₆ and a secondary phase of rutile TiO₂. SEM results showed that the grain size of MnO doped ceramics became larger with increasing amount of dopants. The presence of CuO/MnO additives effectively reduced the sintering temperature of 3Z-3T-ZN ceramics to 1220 °C. MnO doped into ceramics could enhance the Q×f values significantly. The 0.5 wt% CuO doped 3Z-3T-ZN ceramics with 0.5 wt% of MnO, sintered at 1220 °C for 4 h, was measured to show superior microwave dielectric properties, with an ε_r of 41.02, a Q×f value of 44,230 GHz (at 5.2 GHz), and τ_f value of +2.32 ppm/°C.     

Li4Mg3Ti2O9: A novel low-loss microwave dielectric ceramic for LTCC applications

Low-loss novel Li₄Mg₃Ti₂O₉ dielectric ceramics with rock-salt structure were prepared by a conventional solid-state route. The crystalline structure, chemical bond properties, infrared spectroscopy and microwave dielectric properties of the abovementioned system were initially investigated. It could be concluded from this work that the extrinsic factors such as sintering temperatures and grain sizes significantly affected the dielectric properties of Li₄Mg₃Ti₂O₉ at lower sintering temperatures, while the intrinsic factors like bond ionicity and lattice energy played a dominant role when the ceramics were densified at 1450 °C. In order to explore the origin of intrinsic characteristics, complex dielectric constants (ε^’ and ε^’’) were calculated by the infrared spectra, which indicated that the absorptions of phonon oscillation predominantly effected the polarization of the ceramics. The Li₄Mg₃Ti₂O₉ ceramics sintered at 1450 °C exhibited excellent properties of ε_r=15.97, Q·f=135,800 GHz and τ_f=−7.06 ppm/°C. In addition, certain amounts of lithium fluoride (LiF) were added to lower the sintering temperatures of matrix. The Li₄Mg₃Ti₂O₉−3 wt% LiF ceramics sintered at 900 °C possessed suitable dielectric properties of ε_r=15.17, Q·f =42,800 GHz and τ_f=−11.30 ppm/°C, which made such materials promising for low temperature co-fired ceramic applications (LTCC).     

Low temperature sintering and microwave dielectric properties of Zn1.8SiO3.8 ceramics with BaCu(B2O5) additive for LTCC applications

The Zn_1.8SiO_3.8 (ZS) ceramics with BaCu(B₂O₅) (BCB) additive were synthesized by the conventional solid-state reaction route and the effect of BCB additive on the microwave dielectric properties of the ceramics was investigated. The results demonstrate that BCB could effectively decrease the sintering temperature from 1300?°C to 930?°C and does not induce obviously degradation of the microwave dielectric properties. The 6.wt% BCB added ZS ceramics exhibited a low sintering temperature (~ 930?°C) and excellent dielectric properties of ε_r =?6.79, Q×f =?33,648?GHz, and τ_f =??30?ppm/°C. To compensate the negative τ_f value of this system, TiO₂ powders were introduced. Particularly when 10.wt% TiO₂ was added, good microwave dielectric properties of ε_r=?8.175, Q×f=?21,252?GHz, and τ_f =?1.2?ppm/°C were obtained for the 6.wt% BCB added ZS ceramic sintered at 930?°C for 3?h. Moreover, BCB added ZS-TiO₂ ceramics have a chemical compatibility with silver, which indicate that the BCB added ZS ceramics are promising candidate for LTCC applications.     

Novel temperature stable NiSnTa2O8 microwave dielectric ceramics with trirutile structure

A novel low-loss and temperature stable NiSnTa₂O₈ ceramic with trirutile structure was prepared using traditional solid-state method. The structure-performance relationships were investigated by Rietveld refinement, chemical bond theory and far-infrared spectrum. The results show that the relative densities play a dominant role in the change of dielectric constant. Theoretical dielectric constant calculated via bond theory, Clausius-Mossotti equation and fitted result of far-infrared spectrum are close to experimental value. Ta–O bonds with greatest bond ionicity and bond energy have the primary contributions to dielectric polarizabilities and dielectric loss. The optimal microwave dielectric performances of NiSnTa₂O₈ ceramics were obtained: ε_r ∼21.04, Q×f ∼31328 GHz and τ_f = −2.63 ppm/^°C at 1425 °C.     

Microwave dielectric properties of ultra-low loss Li2MgTi0.7(Mg1/3Nb2/3)0.3O4 ceramics sintered at low temperature by LiF addition

In this work, ultra-low loss Li₂MgTi_0.7(Mg_1/3Nb_2/3)_0.3O₄ ceramics were successfully prepared via the conventional solid-state method. X-ray photoelectron spectroscopy (XPS), thermally stimulated depolarization current (TSDC) and bond energy were used to determine the distinction between intrinsic and extrinsic dielectric loss in (Mg_1/3Nb_2/3)⁴⁺ ions substituted ceramics. The addition of (Mg_1/3Nb_2/3)⁴⁺ ions enhances the bond energy in unit cell without changing the crystal structure of Li₂MgTiO₄, which results in high Q·f value as an intrinsic factor. The extrinsic factors such as porosity and grain size influence the dielectric loss at lower sintering temperature, while the oxygen vacancies play dominant role when the ceramics densified at 1400?°C. The Li₂MgTi_0.7(Mg_1/3Nb_2/3)_0.3O₄ ceramics sintered at 1400?°C can achieve an excellent combination of microwave dielectric properties: ε_r =?16.19, Q·f?=?160,000?GHz and τ_f =??3.14?ppm/°C. In addition, a certain amount of LiF can effectively lower the sintering temperature of the matrix, and the Li₂MgTi_0.7(Mg_1/3Nb_2/3)_0.3O₄-3?wt% LiF ceramics sintered at 1100?°C possess balanced properties with ε_r?=?16.32, Q·f?=?145,384?GHz and τ_f =??16.33?ppm/°C.     

A low-sintering temperature microwave dielectric ceramic for 5G LTCC applications with ultralow loss

In next-generation mobile and wireless communication systems, low sintering temperature and excellent dielectric properties are synergistic objectives in the application of dielectric resonators/filters. In this work, Li₂Ti_0·98Mg_0·02O_2·96F_0.04–1 wt% Nb₂O₅ (LTMN) ceramics were fabricated, and their sintering temperature was successfully lowered from 1120 °C to 750 °C by adjusting the mass ratio of B₂O₃–CuO (BC) additive. The optimum dielectric properties (ԑ_r ~ 24.44, Q × f ~ 60,574 GHz and τ_f ~ 22.8 ppm/°C) were obtained in BC-modified LTMN ceramics sintered at 790 °C. Even if their sintering temperature was lowered to 750 °C, the lowest temperature among the Li₂TiO₃-based dielectric ceramics currently used for LTCC technology, excellent dielectric properties (ԑ_r ~ 23.77, Q × f ~ 51,636 GHz) were still maintained. Additionally, no extra impurity phase was detected in BC-modified LTMN ceramics co-fired with Ag at 790 °C, indicating that BC-modified LTMN ceramics have a bright prospect in high-performance LTCC devices for 5G applications.     

Influence of Li2O–B2O3–SiO2 glass on the sintering behavior and microwave dielectric properties of BaO–0.15ZnO–4TiO2 ceramics

This paper reports the investigation of the performance of Li₂O–B₂O₃–SiO₂ (LBS) glass as a sintering aid to lower the sintering temperature of BaO–0.15ZnO–4TiO₂ (BZT) ceramics, as well as the detailed study on the sintering behavior, phase evolution, microstructure and microwave dielectric properties of the resulting BZT ceramics. The addition of LBS glass significantly lowers the sintering temperature of the BZT ceramics from 1150 °C to 875–925 °C. Small amount of LBS glass promotes the densification of BZT ceramic and improves the dielectric properties. However, excessive LBS addition leads to the precipitation of glass phase and growth of abnormal grain, deteriorating the dielectric properties of the BZT ceramic. The BZT ceramic with 5 wt% LBS addition sintered at 900 °C shows excellent microwave dielectric properties: ε_r=27.88, Q×f=14,795 GHz.     

Synthesis of NdAlO3 with good microwave dielectric properties by stearic acid method

In this study, NdAlO₃ with perovskite structure was synthesized by the stearic acid method at relatively low temperature. The structural characteristics of the as-synthesized product were identified by TG–DSC, XRD, FT–IR, SEM, and TEM techniques. Using the powders as starting materials, NdAlO₃ bulk microwave ceramics were prepared, and the corresponding densification process, microstructural and dielectric properties were studied. The XRD and FI–IR results confirmed that single phase NdAlO₃ could be prepared at low temperature by the stearic acid method. A unique two-dimensional platelike morphology with an unevenly dispersed bubble shape structure was observed in the calcined powder. However, the TEM result revealed that the powder calcined at 800 °C had a good dispersity accompanied with narrow particle size distribution within a range of 20–35 nm. The average particle size of 27.3 nm was in accordance with that calculated from the XRD data. Using the powder calcined at 800 °C as raw materials, the as-obtained NdAlO₃ ceramics sintered at 1500 °C for 4 h possessed the highest density and favorable combined microwave dielectric properties (i.e., ε_r = 23.02, Q × f = 65320 GHz, and τ_f = −32.4 ppm/^°C). The present work developed a fast, energy-efficient approach to synthesize NdAlO₃ powder used as promising raw materials of microwave dielectric ceramics.     

Low-temperature firing and microwave dielectric properties of 16CaO–9Li2O–12Sm2O3–63TiO2 ceramics with V2O5 addition

The sintering behaviors and microwave dielectric properties of the 16CaO–9Li₂O–12Sm₂O₃–63TiO₂ (abbreviated CLST) ceramics with different amounts of V₂O₅ addition had been investigated in this paper. The sintering temperature of the CLST ceramic had been efficiently decreased by nearly 100 °C. No secondary phase was observed in the CLST ceramics and complete solid solution of the complex perovskite phase was confirmed. The CLST ceramics with small amounts of V₂O₅ addition could be well sintered at 1200 °C for 3 h without much degradation in the microwave dielectric properties. Especially, the 0.75 wt.% V₂O₅-doped ceramics sintered at 1200 °C for 3 h have optimum microwave dielectric properties of Kr = 100.4, Q × f = 5600 GHz, and TCF = 7 ppm/°C. Obviously, V₂O₅ could be a suitable sintering aid that improves densification and microwave dielectric properties of the CLST ceramics.     

Modulation of microwave dielectric properties in melilite-structured SrREGa3O7 (RE = La,Pr) ceramics

Gallium-based SrREGa₃O₇ (RE = La, Pr) melilite ceramics were prepared and selected to modify their microwave dielectric properties. Sintered at 1425 °C for 6 h, SrLaGa₃O₇ (SLGO) and SrPrGa₃O₇ (SPGO) ceramics exhibited high relative densities of 98.33 and 95.23%, low ε_r values of 11.8 and 10.9, Q×f values of 32,500 GHz (at 12.1 GHz) and 26,400 GHz (at 12.7 GHz), negative τ_f values of ?32 and ?54 ppm/°C. As a compensator, CaTiO₃ can tune the τ_f values of SLGO and SPGO to near zero (+2 and ?4 ppm/°C). In SrREGa₃O₇ melilite ceramics, the ε_r and τ_f values are mainly dependent on ionic polarizability, crystal structure and the “rattling” effect. The micromorphology, XPS, Raman spectrum and A-site bond valence (V_RE) of SrREGa₃O₇ (RE = La, Pr) microwave dielectric ceramics have also been comprehensively reported.     

Crystal structure,infrared-reflectivity spectra,and microwave dielectric properties of novel Ce2(MoO4)2(Mo2O7) ceramics

Novel Ce₂(MoO₄)₂(Mo₂O₇) (CMO) ceramics were prepared by a conventional solid-state method, and the microwave dielectric properties were investigated. X-ray diffraction results illustrated that pure Ce₂(MoO₄)₂(Mo₂O₇) structure formed upon sintering at 600 °C-725 °C. [CeO₇], [CeO₈], [MoO₄], and [MoO₆] polyhedra were connected to form a three-dimensional structure of CMO ceramics. Analysis based on chemical bond theory indicated that the Mo–O bond critically affected the ceramics’ performance. Furthermore, infrared-reflectivity spectra analysis revealed that the primary polarisation contribution was from ionic polarisation. Notably, the optimum microwave dielectric properties of ε_r = 10.69, Q·f = 49,440 GHz (@ 9.29 GHz), and τ_f = −30.4 ppm/°C were obtained in CMO ceramics sintered at 700 °C.     

Microwave dielectric properties of silico-carnotite Ca3M2Si3O12 (M= Yb,Y) ceramics synthesized via high energy ball milling

The Ca₃M₂Si₃O₁₂ (M = Yb, Y) ceramics with orthorhombic silico-carnotite structure were fabricated via high-energy ball milling and solid-state reaction route. Dense Ca₃Yb₂Si₃O₁₂ and Ca₃Y₂Si₃O₁₂ ceramics sintered at 1260 °C and 1240 °C revealed promising microwave dielectric properties with ε_r = 9.2 and 8.7, Q×f = 56,400 GHz and 29,094 GHz, τ_f = −77.5 ppm/°C and −76.8 ppm/°C, respectively. The connection between crystal structure and Q×f values of Ca₃M₂Si₃O₁₂ (M = Yb, Y) ceramics was discussed with respect to the packing fraction, and their intrinsic microwave dielectric properties were examined using the infrared reflectivity spectra analysis. The thermal stability of Ca₃Yb₂Si₃O₁₂ was improved successfully by forming 0.91Ca₃Yb₂Si₃O₁₂‐0.09CaTiO₃ composite ceramics with τ_f = +2.9 ppm/°C, ε_r = 12.93 and Q×f = 26,729 GHz.