Comparative 13C‐NMR and matrix‐assisted laser desorption/ionization time‐of‐flight analyses of species variation and structure maintenance during melamine–urea–formaldehyde resin preparation

The preparation of an industrially used sequential formulation of a melamine–urea–formaldehyde resin was followed by matrix‐assisted laser desorption/ionization time‐of‐flight mass spectrometry and ¹³C‐NMR analysis. The analysis allowed us to identify and follow the appearance, increase, decrease, and disappearance of a multitude of chemical species during the preparation of both the initial urea–formaldehyde (UF) phase of the reaction and the subsequent reaction of melamine with the UF resin that formed. The analysis indicated that (1) the increase and decrease in the species that formed proceeded through a cycle of the formation and degradation of species occurring continuously through what appeared to be a series of complex equilibria, (2) even at the end of the reaction a predominant proportion of methylene ether bridges was still present, (3) some small proportion of methylene bridges already had formed in the UF reaction phase of the resin even under rather alkaline conditions, and (4) the addition of melamine to the UF prepolymer induced some noticeable rearrangement of methylene ether bridges to methylene bridges. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Effects of diatomite inorganic fillers on the properties of a melamine–urea–formaldehyde resin

In this study, a low‐cost diatomite was used to partly substitute wheat flour as one type of melamine–urea–formaldehyde (MUF) resin filler. Five‐ply plywood was fabricated, and its performance was measured. The crystallinity, fracture surface, and functional groups were tested to determine the effects of diatomite on the performance of the MUF resin. The results show that diatomite was well distributed in the MUF resin system and formed an embedding structure; this improved the wet shear strength of the resulting plywood by 33% to 1.36 MPa. Diatomite captured the free formaldehyde in the resin and the microporous structure formed in the resin accelerate formaldehyde release of the plywood. Consequently, the formaldehyde emission of the plywood was reduced. The diatomite partly replaced wheat flour as an MUF resin filler and could be applied in the plywood industry. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44095.     

Rheometry of aging of colloidal melamine–urea–formaldehyde polycondensates

Aged and whitened melamine–urea–formaldehyde (MUF) resins in a colloidal state were tested with parallel‐plate rheometry to determine the extent of their viscoelastic behavior. Only in advanced colloidal states, and so only when aggregated colloidal clusters occurred, did the resins present clear indications of viscoelastic responses, as illustrated by the crossover of elastic modulus and viscous modulus curves at lower strain percentages. These colloidal clusters were labile microstructures, which, broken by applied shear, justified the known thixotropic behavior of these resins sufficiently advanced by aging or other means. MUF resins already in the colloidal state, but for which colloidal clustering had not yet occurred, behaved exclusively as viscous liquids. Two different cases of physical gelation were observed, reversible physical gelation and irreversible physical gelation, underlying which a true gel situation possibly occurred. Physical gelation due to colloidal superstructures occurred in both, but the difference in the resin average molecular masses revealed if the physical gelation was reversible or irreversible and, therefore, if the liquid/cluster separation was defined as the terminal phase of physical gelation. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 655–659, 2005     

Low‐volatility acetals to upgrade the performance of melamine–urea–formaldehyde wood adhesive resins

1,1,2,2‐Tetramethoxyethane (TME), a high boiling point acetal derived from glyoxol, lhas been shown to upgrade the performance of melamine‐urea‐formaldehyde (MUF) and some UF resins used for wood adhesives. This affords the possibility of decreasing the percentage of resin used in the preparation of wood panels without volatilizing the TME acetal used.     

Low addition of melamine salts for improved melamine‐urea‐formaldehyde adhesive water resistance

The addition of melamine acetate salts to an adhesive glue mix can allow the use of melamine–urea–formaldehyde (MUF) resins of lower melamine contents (rather than just urea–formaldehyde resins) and lower total amounts of melamine. Performances can be obtained that are characteristic of the top‐of‐the‐line, generally higher melamine content MUF adhesive resins for the preparation of wood particleboard panels. Improvements in the panel internal‐bond strength of greater than 30% can be obtained by the addition of melamine acetate salts to top‐of‐the‐line MUF resins. The approach to the concept of increased melamine solubility with a melamine salt is compatible with the approach of increasing melamine solubility with solvents such as acetals (e.g., methylal). However, the synergy advantage of using the two approaches jointly is not very marked. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 287–292, 2003     

Colloidal aggregation of aminoplastic polycondensation resins: Urea–formaldehyde versus melamine–formaldehyde and melamine–urea–formaldehyde resins

Colloidal particles formation followed by their clustering have been shown to be the normal way of ageing of aminoplastic resins, namely urea–formaldehyde (UF) resins, melamine–formaldehyde (MF) resins, and melamine–urea–formaldehyde (MUF) resins. Ageing or further advancement of the resin by other means such as longer condensation times causes whitening of the resin. This is a macroscopic indication of both the formation of colloidal particles and of their clustering. It eventually progresses to resins, which are mostly in colloidal, clustered state, followed much later on by a supercluster formation starting to involve the whole resin. The initial, filament‐like colloidal aggregates formed by UF resins have different appearance than the globular ones formed by MF resins. MUF resins present a short rod‐like appearance hybrid between the two. GPC has been shown to detect the existence of colloidal superaggregates in a UF resin, while smaller aggregates might not be detected at all. The star‐like structures visible in the colloidal globules of MF resins are likely to be light interference patterns of the early colloidal structures in the resins. These star‐like interference patterns become more complex with resin ageing or advancement due to the advancement of the resin to more complex aggregates, to eventually reach the stage in which filament‐like and rod‐like structures start to appear. The next step is formation of globular masses that are representative of the true start of physical gelation. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 1406–1412, 2006     

Upgrading melamine–urea–formaldehyde polycondensation resins with buffering additives. I. The effect of hexamine sulfate and its limits

Iminoamino methylene base intermediates obtained by the decomposition of hexamethylenetetramine (hexamine) stabilized by the presence of strong anions such as SO and HSO, or hexamine sulfate, were shown to markedly improve the water and weather resistance of hardened melamine–urea–formaldehyde (MUF) resins used as wood adhesives and of the wet internal bond strength performance of wood boards bonded with them. The effect was shown to be induced by very small amounts, between 1 and 5 wt % of this material on resin solid content. This strong effect allowed the use of MUF resins of much lower melamine content and also provided good performance of the bonded joints. Because the main effect was also present at the smaller proportion of hexamine as hexamine sulfate, it was not due at all to any increase in the molar ratio of the resin as a consequence of hexamine sulfate addition. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 203–214, 2003     

Blocked melamine–urea–formaldehyde resins and their usage in agglomerated cork panels

Caprolactam and o‐p‐toluenesulfonamide are tested as chain‐growth blockers for melamine–urea–formaldehyde (MUF) resins, in an attempt to reduce the crosslinking density of the cured resin and hence improve its flexibility. Agglomerated cork panels, for which flexibility is a technical demand, were produced with the modified resins and tested. The blockers were added at three different steps in the synthesis process: methylolation, condensation, and at the end of the synthesis. Besides evaluation of standard properties, resins were characterized using gel permeation chromatography and Fourier transform infrared. Blocked resins showed better storage stability and improved water tolerance, especially when caprolactam was employed. When used as binders in agglomerated cork panels, the blocked resins allowed for significantly better flexibility, evaluated in terms of mandrel bending test. The tensile resistance of the panels remained well within the desired limits for this type of material. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46663.     

Syntheses and properties of low‐level melamine‐modified urea–melamine–formaldehyde resins

Syntheses of urea–melamine–formaldehyde (UMF) resins were studied using 2–12% melamine levels and UF base resins that were preadvanced to various different extents. The melamine reaction was carried out at pH 6.3 with F/(U + M) mole ratio of 2.1 until a target viscosity of V was reached (Gardener–Holdt) and then the second urea added at pH 8.0 to give a final F/(U + M) mole ratio of 1.15. Analyses with ¹³C‐NMR and viscosity measurements showed that MF components react fast and the UF components very slowly in the melamine reaction. Therefore, as the extent of preadvancement of UF base resin was decreased, the reaction time to reach the target viscosity became longer and the MF resin components showed high degrees of polymerization. The overpolymerization of MF components resulted in increasingly more opaque resins, with viscosity remaining stable for more than a month. As the preadvancement of UF base resin was increased, the extent of advancement of MF components decreased, to give clearer resins, with viscosity slowly increasing at room temperature. Overall, preadvancing the UF base resin components to an appropriate extent was found to be a key to synthesizing various low‐level melamine‐modified UMF resins. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 2559–2569, 2004     

Hydroxymethylation and polycondensation reactions in urea–formaldehyde resin synthesis

Formaldehyde–urea (F/U) reaction products with molar ratios of 1.8, 2.1, and 2.4 were synthesized at pH 8.3, and the last one also at pH 4.5 using 45% formaldehyde aqueous solution. For obtaining the resin, the synthesis of F/U 2.1 was continued by acid‐catalyzed condensation at pH 4.5 and posttreatment with second part of U (F/U 1.05/1) at 70°C and pH 8.3. The products were analyzed using ¹³C‐NMR spectrometry. Higher excess of F increases the dihydroxymethyl content on account of smaller dimethylene ether content. Certain ¹³C chemical shifts in carbonyl and methylene region of spectra were assigned to trishydroxymethylurea, being the main trisubstituted urea compound in hydroxymethylated product. Acid catalyst promotes the formation of methylene groups by polycondensation of hydroxymethyl groups, against the background of similar content of dimethylene ethers in both catalytic conditions. The ratio of linear/branched chains is emphasized in characterizing the resin structure. Higher hydroxymethyl content in acid‐catalyzed polycondensation is an advantage of three‐step synthesis technology. The amount of binding methylene and dimethylene ether groups linked only to secondary amino groups can be increased by transhydroxymethylation with subsequent polycondensation in posttreatment with U in suitable reaction conditions. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 1673–1680, 2006     

Transetherification of melamine–formaldehyde resin methyl ethers and competing reaction of self‐condensation

Transetherification of methyl ethers of melamine‐formaldehide resins (MER) with monophenyl ethers of ethylene glycol or propylene glycol (ROH) and competing reaction of self‐condensation are studied depending on MER composition (amounts of CH₃O? , ? CH₂OH, and NH₂? groups), ROH type, MER/ROH molar ratio, presence or absence of acid catalysts, and temperature. High rates of self‐condensation processes prevent a complete conversion of CH₃O? into RO‐groups. It turned out MER free of methylol groups were not able to be transetherified with high yields due to a premature gelation taking place prior to attaining 50% conversion of methoxy groups (～4 mol/kg) even at low MER/ROH ratios. In contrast, transetherification of MER with methylol groups content up to 3 mol/kg affords the incorporation of RO‐groups into the resin up to 8 mol/kg owing to direct etherification of ? CH₂OH groups. The following factors are responsible for the growth of etherified product yield: presence of methylol groups in MER in some amounts without deterioration of MER–ROH compatibilization; CH₃O? /ROH molar ratio no higher than 1; primary alcohols (ROH) is more preferable compared to secondary ones; thermal activation of the process is more efficient in comparison with acidic catalysis. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 2977–2985, 2006     

Uron and uron–urea‐formaldehyde resins

The favored pH ranges for the formation of urons in urea‐formaldehyde (UF) resins preparation were determined, these being at pH's higher than 6 and lower than 4 at which the equilibrium urons ↔ N,N′‐dimethylol ureas are shifted in favor of the cyclic uron species. Shifting the pH slowly during the preparation from one favorable range to the other causes shift in the equilibrium and formation of a majority of methylol ureas species, whereas a rapid change in pH does not cause this to any great extent. UF resins in which uron constituted as much as 60% of the resin were prepared and the procedure to maximize the proportion of uron present at the end of the reaction is described. Uron was found to be present in these resins also as linked by methylene bridges to urea and other urons and also as methylol urons, the reactivity of the methylol group of this latter having been shown to be much lower than that of the same group in methylol ureas. Thermomechanical analysis (TMA) tests and tests on wood particleboard prepared with uron resins to which relatively small proportions of urea were added at the end of the reaction were capable of gelling and yielding bonds of considerable strength. Equally, mixing a uron‐rich resin with a low F/U molar ratio UF resin yielded resins of greater strength than a simple UF of corresponding molar ratio indicating that UF resins of lower formaldehyde emission with still acceptable strength could be prepared with these resins. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 72: 277–289, 1999     

Morphology and chemical elements detection of cured urea–formaldehyde resins

As a part of understanding the hydrolysis of cured urea–formaldehyde (UF) resins that has been known as responsible for the formaldehyde emission, leading to sick building syndrome, this study attempted to investigate the morphology and to detect chemical elements of the cured UF resins of different formaldehyde/urea (F/U) mole ratios and hardener (NH₄Cl) levels, using field emission‐scanning electron microscopy and energy‐dispersive spectroscopy. Cured UF resins of low F/U mole ratio showed spherical structure whose diameter increased with an increase in the hardener level, whereas this was not observed for high F/U mole ratio UF resins regardless of the hardener levels. The energy‐dispersive spectroscopy results showed five different chemical elements such as carbon, nitrogen, oxygen, chloride, and sodium in cured UF resins. The chloride distribution assumed as the presence of residual acid in the cured UF resins suggested that the hydrolysis of cured UF resins could initiate at the sites of chlorides on the surface of the spherical structures. As the hardener level increased, the quantities of both carbon and oxygen decreased, whereas those of nitrogen and chloride increased as expected. But the quantity of sodium was within measurement error. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Brominated phenol–formaldehyde resin as an adhesive for plywood

A brominated phenol–formaldehyde resin was investigated as a plywood adhesive to study the effect of bromine on the physical and flammability properties of this resin. The results of these studies showed that brominated phenol–formaldehyde resin of 10% bromine content by weight of the phenol–formaldehyde resin was suitable to be used as a plywood adhesive. The optimal compressing temperature and compressing time were 110°C and 30 min, respectively. The prepared plywood obtained from the optimal condition gave a high shear strength, good flame retardancy, and good resistance to both hot and cold water. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 1918–1924, 2003     

Synthesis of enhanced urea–formaldehyde resin microcapsules doped with nanotitania

Urea–formaldehyde (UF) resin microcapsules doped with TiO₂ nanoparticles were prepared by in situ polymerization, and the properties of the microcapsules, such as the surface morphologies, thermal properties, and chemical elemental composition, were measured by optical microscopy, scanning electron microscopy, thermogravimetric analysis, and energy‐dispersive X‐ray spectrometer analysis. The effects of the presence of ammonium chloride and its concentration and the concentrations of UF resin prepolymer and TiO₂ nanoparticles during the reaction and deposition of UF on the microcapsule surface on the properties of the microcapsules were investigated. Enhanced UF resin microcapsules with more stability and mechanical strength could be obtained under the optimal conditions. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Evaluation of melamine‐modified urea‐formaldehyde resins as particleboard binders

Particleboards bonded with 6 and 12% melamine‐modified urea‐formaldehyde (UMF) resins were manufactured using two different press temperatures and press times and the mechanical properties, water resistance, and formaldehyde emission (FE) values of boards were measured in comparison to a typical urea‐formaldehyde (UF) resin as control. The formaldehyde/(urea + melamine) (F/(U + M)) mole ratio of UMF resins and F/U mole ratio of UF resins were 1.05, 1.15, and 1.25 that encompass the current industrial values near 1.15. UMF resins exhibited better physical properties, higher water resistance, and lower FE values of boards than UF resin control for all F/(U + M) mole ratios tested. Therefore, addition of melamine at these levels can provide lower FE and maintain the physical properties of boards. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Hydrolytic stability of cured urea‐formaldehyde resins modified by additives

Urea‐formaldehyde (UF) resins are prone to hydrolysis that results in low‐moisture resistance and subsequent formaldehyde emission from UF resin‐bonded wood panels. This study was conducted to investigate hydrolytic stability of modified UF resins as a way of lowering the formaldehyde emission of cured UF resin. Neat UF resins with three different formaldehyde/urea (F/U) mole ratios (1.4, 1.2, and 1.0) were modified, after resin synthesis, by adding four additives such as sodium hydrosulfite, sodium bisulfite, acrylamide, and polymeric 4,4′‐diphenylmethane diisocyanate (pMDI). All additives were added to UF resins with three different F/U mole ratios before curing the resin. The hydrolytic stability of UF resins was determined by measuring the mass loss and liberated formaldehyde concentration of cured and modified UF resins after acid hydrolysis. Modified UF resins of lower F/U mole ratios of 1.0 and 1.2 showed better hydrolytic stability than the one of higher F/U mole ratio of 1.4, except the modified UF resins with pMDI. The hydrolytic stability of modified UF resins by sulfur compounds (sodium bisulfate and sodium hydrosulfite) decreased with an increase in their level. However, both acrylamide and pMDI were much more effective than two sulfur compounds in terms of hydrolytic stability of modified UF resins. These results indicated that modified UF resin of the F/U mole ratio of 1.2 by adding acrylamide was the most effective in improving the hydrolytic stability of UF resin. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Effect of different catalysts on urea–formaldehyde resin synthesis

Four catalysts (H₂SO₄, HCl, H₃PO₄, and NaOH/NH₄OH) were studied in the preparation of melamine modified urea–formaldehyde (UFM) resins. ¹³C‐nuclear magnetic resonance spectroscopic analysis of the UFM resins at different synthesis stages revealed the polymer structure and detailed reaction mechanism. Three acidic catalysts (H₂SO₄, HCl, and H₃PO₄) enhanced the resin polymerization through the formation of various contents of methylene, ether linkages, and urons. H₃PO₄ yielded the most terminal ether linkages at the first stage and enhanced polycondensation by depleting all free urea and glycols to form the most linear methylene linkages NHCH₂NH in the end. However, at the initial synthesis stage, NaOH/NH₄OH catalyzed the formation of UFM prepolymer to a limited extent with a large amount of free urea left, and therefore produced the final polymer with relatively more substituted methylolureas and linear ether linkages. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40644.     

Improvement of storage stability and physicochemical properties by addition of benzoguanamine in melamine‐formaldehyde resin synthesis

The improvement of melamine‐formaldehyde resin storage stability was achieved using benzoguanamine as partial replacement of melamine during synthesis (up to 15% substitution of melamine). The results showed that when benzoguanamine is added in the later stages of reaction, the resulting resins have improved storage stability (4 days or more, compared to 1 day in unmodified melamine‐formaldehyde resin). High‐pressure laminates produced with décor paper impregnated with the new developed resins showed surface properties equivalent to those obtained using commercial melamine‐formaldehyde resins. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45185.     

Synthesis,structure, and characterization of glyoxal‐urea‐formaldehyde cocondensed resins

To decrease the formaldehyde emission of urea‐formaldehyde (UF) bonded products at source, monomethylol urea (MMU) was chosen to react with glyoxal (G), a nonvolatile and nontoxic aldehyde, to prepare a novel glyoxal‐urea‐formaldehyde (GUF) cocondensed resin. The GUF resins were synthesized with different MMU/G molar ratios, and the basic properties were tested. The GUF resins were characterized by ultraviolet‐visible spectroscopy, Fourier transform infrared spectroscopy, carbon‐13 nuclear magnetic resonance spectroscopy and matrix assisted laser desorption ionization time of flight mass spectrometry (MALDI‐TOF‐MS). The results show that the synthesized GUF resins remain stable for at least 10 days at ambient temperature. Conjugated structures, and large amounts of ? OH, ? NH? , C? N, and C?O groups with different levels of substitution exist in the GUF resin. There are two repeating motives in the MALDI‐TOF‐MS spectrum of the GUF resin, one of 175 ±1 Da and a second one of 161 ± 1 Da. Moreover, the peaks due to the dehydration condensation reaction of MMU also appear in the spectra. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41009.