Dielectric property and electromagnetic interference shielding effectiveness of ethylene vinyl acetate‐based conductive composites: Effect of different type of carbon fillers

Carbon black, short carbon fiber (SCF), and multiwall carbon nano‐tube (MWNT)‐filled conductive composites were prepared from ethylene vinyl acetate copolymer. The dielectric property and electromagnetic interference (EMI) shielding of carbon black, MWNT, and SCF‐filled composites were studied with different filler loadings. The dielectric constant and loss of filled polymer composites is due to the formation of interfacial polarization in the polymer matrix. It was found that the dielectric constant, dielectric loss, and EMI shielding of filled composites depends on amount and type of filler loading. The results of different experiments have been discussed in the light of break down and formation of continuous conductive network in polymer matrix. The results indicate that these composites can be used as effective EMI shielding materials. POLYM. COMPOS., 2011. © 2011 Society of Plastics Engineers.     

Melt processing of composites of PVDF and carbon black modified with conducting polymers

Conductive composites from poly(vinylidene fluoride) (PVDF) and a novel thermally stable conductive additive made via in situ deposition of polyaniline or polypyrrole on carbon black particles were produced by a melting process. Electrical conductivity in the order of 10^?2 S/cm could be achieved with low contents of the conductive filler. Thermogravimetric analysis (TGA) showed that there is no appreciable degradation of the composites at temperatures as high as 300°C. Moreover, the addition of the conducting polymer‐modified carbon black additive is advantageous to the melt processing of the composites, reducing the melt viscosity in comparison to the addition of pure carbon black. Composites containing the β‐phase of PVDF could be obtained via quenching from the melt, as indicated by X‐Ray diffraction analysis. The type and amount of the additive and the quenching rate influence the formation of β‐phase in the PVDF composites. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 553–557, 2004     

Exploring the Combined Effect of Electron Beam and Conductive Carbon Black on the Mechanical,Dynamic Mechanical,Thermal, and Electrical Properties of Ethylene Acrylic Elastomer

The electron beam-crosslinked and conductive carbon black-reinforced ethylene acrylic elastomer composites have been developed for various applications. The inter-connectivity of conductive carbon black agglomerates are clearly observed from the high-resolution transmission electron photo micrographs. The tensile strength of the composites has remarkably increased with increasing conductive carbon black loading up to 350 radiation dose. The dielectric permittivity (?′) and AC conductivity (σ_ac) increase with an increase in conductive carbon black loading. The electron magnetic shielding interference of the developed composites has been measured using X-band frequency range, and the electron magnetic shielding interference increases with an increase in conductive carbon black loading.     

片材挤出用导电聚碳酸酯工程塑料的研制

采用熔融共混法制备了导电炭黑/聚碳酸酯(PC)片材挤出用导电复合材料,研究了炭黑、增韧剂等对复合材料的表面电阻率、力学性能、剥离强度和外观的影响。结果表明:将炭黑添加到PC中制得的导电复合材料可挤出合格的用于载带制造的片材,可以满足芯片包装的各项要求,适宜的炭黑加入量为16%~23%;甲基丙烯酸甲酯-丁二烯-苯乙烯共聚物(MBS)、丙烯腈-丁二烯-苯乙烯共聚物(ABS)均可作为导电PC复合材料的增韧剂,但以两者共混时的焊接剥离强度最为稳定,片材的外观良好,适宜用量为5%~7%。     

Hybrid composites of ABS with carbonaceous fillers for electromagnetic shielding applications

This work evaluates the influence of two types of carbonaceous fillers, carbon black (CB) and carbon nanotubes (CNTs), on the electrical, electromagnetic, and rheological properties of composites based on poly(acrylonitrile‐co‐butadiene‐co‐styrene) (ABS) prepared by the melt mixing. Electrical conductivity, electromagnetic shielding efficiency (EMI SE) in the X‐band frequency range (8–12.4 GHz), and melt flow index (MFI) results showed that ABS/CNT composites exhibit higher electrical conductivity and EMI SE, but lower MFI when compared to ABS/CB composites. The electrical conductivity of the binary composites showed an increase of around 16 orders of magnitude, when compared to neat ABS, for both fillers. Binary composites with 5 and 15 wt % of filler showed an EMI SE of, respectively, ?44 and ?83 dB for ABS/CNT, and ?9 and ?34 dB for ABS/CB. MFI for binary composites with 5 wt % were 15.45 and 0.55 g/10 min for CB and CNT, respectively. Hybrid composites ABS/CNT.CB with 3 wt % total filler and fraction 50:50 and 75:25 showed good correlation between EMI SE and MFI. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46546.     

Piezoelectric and dielectric behavior of 0-3 cement-based composites mixed with carbon black

Cement-based 0-3 type piezoelectric composites, fabricated from white cement, lead zirconate titanate (PZT) powder and small amounts of carbon black, are exploited for potential applications in civil engineering. The nature of the aging and poling behavior of the carbon black/PZT/cement composites is investigated. It is shown that the use of a conductive carbon black phase can facilitate the poling process at room temperature. The influences of the carbon black on the piezoelectric and dielectric properties are studied as well. It is demonstrated that the piezoelectric sensitivities of the composites can be dramatically enhanced by incorporation of small amounts of carbon black, due to its conductive properties. With a poling field of 4 kV/mm and poling time of 20 min, the d₃₃, ?_r, tan δ and K_t values of the composite containing 70 vol.% PZT and 1.0 vol.% carbon black are 28.5 pC/N, 202.6, 0.19 and 12.2%, respectively.     

改性炭黑对复合材料介电性能的影响

为提高复合材料的介电性能,采用硅烷偶联剂KH550对炭黑表面进行改性,并与聚偏氟乙烯、钛酸钡制成复合材料,研究了复合材料介电性能.结果表明,硅烷偶联剂KH550改变了炭黑表面结构,使炭黑/聚偏氟乙烯复合材料的介电常数在104 Hz时提高了15％以上,填充钛酸钡后介电常数进一步增加,介电损耗可控制在较低的范围.     

Influence of modified natural rubber and structure of carbon black on properties of natural rubber compounds

Carbon black‐filled natural rubber composites were prepared using various types of natural rubber: unmodified natural rubber, epoxidized natural rubber with two levels of epoxy groups at 25 and 50 mol % [epoxidized natural rubber (ENR)‐25 and ENR‐50], and maleated natural rubber. Two types of carbon black (HAF and ECF) with different structure and surface area were used. The functional groups present in natural rubber and carbon black were characterized by FTIR and ¹H‐NMR. Furthermore, cure characteristics, mechanical, morphological, and electrical properties of composites and gum rubber compounds were investigated. It was found that the presence of polar functional groups in rubber molecules and the different structures of carbon black significantly affected the cure characteristics and mechanical properties. This is attributed to physical and chemical interactions between carbon black surfaces and rubber molecules. It was also found that natural rubber filled with ECF showed the highest Young's modulus and hardness, which is due to the high‐surface area and structure of the ECF causing an increase in the degree of entanglement between rubber chains and carbon black particles. Frequency dependency of the dielectric constant, loss tangent, and AC conductivity was also investigated. An increase in dielectric constant, loss tangent, and AC conductivity was observed in the ENR/ECF composites. High‐carbon black loading level caused network formation of these conductive particles, increasing the AC conductivity of the composites. POLYM. COMPOS. 2012. © 2012 Society of Plastics Engineers     

BaTiO3／环氧树脂／玻璃纤维复合材料介电性能研究

本文运用热压工艺制备了BaTiO3（BT）／环氧树脂／玻璃纤维和BaTiO3／炭黑／环氧树脂／玻璃纤维复合材料,研究了温度、填料含量和交流频率对复合材料的介电性能的影响。结果表明,复合材料的介电常数（εr）和介电损耗（tanδ）随肌体积分数的增加而升高。当肌体积分数为17％时,复合材料在1MHz下的εr和tanδ分别为7.88和0.027。当炭黑的含量为1.0％时,明含量为17％的复合材料εr和tanδ分别为11.0和0.035。随着频率的升高,复合材料的εr降低,而介电损耗升高。复合材料的εr随温度升高而增加。     

Property reinforcement of acrylonitrile‐butadiene‐styrene by simultaneous incorporation of carbon nanotubes and self‐prepared copper particles

In this article, copper (Cu) crystallites were successfully prepared via low temperature molten salt method, and the possible formation mechanisms were proposed. The conductive fillers of multiwalled carbon nanotubes (MWCNTs) and as‐prepared Cu particles were designed and introduced into acrylonitrile‐butadiene‐styrene (ABS) blend to prepare different conductive composites. The dispersion states of conductive fillers and the morphologies of the composites were characterized using a field emission scanning electron microscope. The electrical resistivity of different composites was measured. The results showed that Cu and MWCNTs exhibited a synergistic effect in decreasing the electrical resistivity of the Cu/MWCNTs/ABS composites, because Cu that could locate between MWCNTs chain segments provides a better charge transport in the conductive pathways. Compared with pure ABS, the tensile strength, elastic modulus and thermal stability of the Cu/MWCNTs/ABS composites were significantly improved with the incorporation of Cu and MWCNTs. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41738.     

Core@double-shell structured fillers for increasing dielectric constant and suppressing dielectric loss of PVDF-based composite films

High dielectric constant polymer dielectrics have attracted a great deal of attention in flexible electronics. However, it appears to be a paradox for polymer dielectrics that the enhancement of their dielectric constant often comes along with the increase of dielectric loss. Hence, we reported core@double shell structured filler/poly(vinylidene fluoride) (PVDF) composites to overcome this paradox. The hybrid filler with BaTiO₃ (BT) as the core, conductive carbon as the inner shell, and insulating polydopamine (PDA) as the outer shell was synthesized. As a result, the BT@C@PDA/PVDF composites at the filler content of 11 vol% exhibit an outstanding dielectric performance with a dielectric constant of 45 and a dielectric loss of 0.053 at 10³ Hz. This phenomenon can be attributed to the increased interfacial polarization induced by the inner carbon shell and the conductive paths blockade caused by the outside PDA shell inside the BT@C@PDA/PVDF composites. This work reveals that rational design of core@double shell structured hybrid fillers maybe a promising way to optimize the overall dielectric performance of the PVDF-based composites.     

Microwave dielectric properties and EMI shielding effectiveness of poly(styrene‐b‐styrene‐ butadiene‐styrene) copolymer filled with PAni.Dodecylbenzenesulfonic acid and carbon black

Conducting composites of polyaniline doped with dodecylbenzenesulfonic acid (PAni.DBSA), carbon black (CB) and poly(styrene‐b‐styrene‐butadiene‐b‐styrene) (STF) as supporting matrix were prepared by in situ polymerization. The influence of components and composition (% w/w) on the electromagnetic properties (dielectric constant ε′ and the dielectric loss ε″) and electromagnetic interference shielding effectiveness (EMI‐SE) of the materials were evaluated with a waveguide, using a microwave network analyzer from 8.2 to 12.4 GHz (X‐band). It was found that CB presence generates adverse effects on PAni.DBSA yield during synthesis, as it can be seen by X‐ray diffraction and TGA analyses. The type of PAni.DBSA formed modifies the composites properties. Dielectric constant, loss factor, and EMI shielding increase with conductive filler loading. Both the fillers, individually and in combination, increase the properties; however, the effect is not additive in nature. POLYM. ENG. SCI., 52:2041–2048, 2012. © 2012 Society of Plastics Engineers     

Shielding effectiveness of carbon-filled nylon 6,6

Electrically conductive resins can be made by adding electrically conductive fillers to typically insulating polymers. Resins with an electrical resistivity of approximately 10⁰ ohm-cm or less can be used for electromagnetic and radio frequency interference shielding applications. This research focused on performing compounding runs followed by injection molding and shielding effectiveness testing of carbon filled nylon 6,6 based resins. The three carbon fillers investigated included an electrically conductive carbon black, synthetic graphite particles, and a surface-treated polyacrylonitrile (PAN)-based carbon fiber. Conductive resins were produced and tested that contained varying amounts of these single carbon fillers. In addition, combinations of fillers were investigated by conducting a full 2³ factorial design and a complete replicate. The objective of this paper was to determine the effects and interactions of each filler on the shielding effectiveness properties of the conductive resins. Carbon fiber caused the largest increase in shielding effectiveness. Also, all the single fillers and combinations of fillers were statistically significant at the 95% confidence level, except the composite containing carbon black and synthetic graphite particles tested at 800 MHz. Polym. Compos. 25:407–416, 2004. © 2004 Society of Plastics Engineers.     

炭黑粒子偶联处理的HDPE复合材料PTC性能研究

研究了以HDPE为基体,工业炭黑（CB）为导电粒子的高分子复合材料的PTC（正温度系数）导电行为。考察了炭黑及偶联剂种类、用量对高分子PTC导电材料性能的影响,并探讨了偶联接枝机理,从理论上对改性效果进行了分析。结果表明,对炭黑,尤其是槽法炭黑 表面处理可显著提高复合材料的电导率及减小NTC（负温度系数）效应;钛酸酯偶联剂具有最佳改性效果,可明显改善炭黑粒子分散状态,增强材料的PTC效应,其最佳用量为1％质量份。     

Electrical,rheological and electromagnetic interference shielding properties of thermoplastic polyurethane/carbon nanotube composites

Electrically conducting rubbery composites based on thermoplastic polyurethane (TPU) and carbon nanotubes (CNTs) were prepared through melt blending using a torque rheometer equipped with a mixing chamber. The electrical conductivity, morphology, rheological properties and electromagnetic interference shielding effectiveness (EMI SE) of the TPU/CNT composites were evaluated and also compared with those of carbon black (CB)‐filled TPU composites prepared under the same processing conditions. For both polymer systems, the insulator–conductor transition was very sharp and the electrical percolation threshold at room temperature was at CNT and CB contents of about 1.0 and 1.7 wt%, respectively. The EMI SE over the X‐band frequency range (8–12 GHz) for TPU/CNT and TPU/CB composites was investigated as a function of filler content. EMI SE and electrical conductivity increased with increasing amount of conductive filler, due to the formation of conductive pathways in the TPU matrix. TPU/CNT composites displayed higher electrical conductivity and EMI SE than TPU/CB composites with similar conductive filler content. EMI SE values found for TPU/CNT and TPU/CB composites containing 10 and 15 wt% conductive fillers, respectively, were in the range ?22 to ?20 dB, indicating that these composites are promising candidates for shielding applications. © 2013 Society of Chemical Industry     

Electrical conductivity and electromagnetic interference shielding effectiveness of carbon black/sisal fiber/polyamide/polypropylene composites

The effects of hybrid fillers on the electrical conductivity and electromagnetic interference (EMI) shielding effectiveness (SE) of polyamide 6 (PA6)/polypropylene (PP) immiscible polymer blends were investigated. Carbon black (CB) and steam exploded sisal fiber (SF) were used as fillers. CB was coated on the surface of SF, and this was exploded by water steam to form carbon black modified sisal fiber (CBMSF). CB/SF/PA6/PP composites were prepared by melt compounding, and its electromagnetic SE was tested in low‐frequency and high‐frequency ranges. We observed that SF greatly contributed to the effective decrease in the percolation threshold of CB in the PA6/PP matrix and adsorbed carbon particles to form a conductive network. Furthermore, an appropriate CB/SF ratio was important for achieving the best shielding performance. The results indicate that CBMSF was suitable for use as electronic conductive fillers and the CB/SF/PA6/PP composites could be used for the purpose of EMI shielding. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42801.     

Elastomeric conductive composites based on conducting polymer–modified carbon black

Thermally stable elastomeric composites were prepared via melt processing from poly(styrene-b-ethylene-co-butylene-b-styrene) (SEBS) and conducting polymer-modified carbon black (CPMCB) additives. CPMCB additives represent a novel thermally stable conductive compound made via “in-situ” deposition of polyaniline or polypyrrole on carbon black particles. Incorporating CPMCB is advantageous to the melt processing of composites, as it reduces the melt viscosity in comparison to the use of pure carbon black. Thermogravimetric analyses (TGA) showed that the composites are thermally stable with no appreciable degradation at temperatures as high as 300°C. In addition, the electrical conductivity of the composites was found to be very stable at high temperatures. Polym. Compos. 25:617–621, 2004. © 2004 Society of Plastics Engineers.     

Effects of Carbon Nanofiber on Dielectric Properties of PMN/CNFs/EP Composites

A kind of new composite material composed of piezoelectric ceramic lead magnesium niobate-lead zirconate-lead titanate (PMN)/carbon nanofibers (CNFs)/epoxy resin (EP) were prepared by a resin casting method. The effects of carbon nanofibers on dielectric properties of PMN/CNFs/EP composites were investigated in this paper. The concetration of CNFs had significant effects on dielectric constant, dielectric loss, dielectric frequency dependence and dielectric temperature dependence of PMN/CNFs/EP composites. When the content of CNFs increased from 0 to 0.8 wt% of the epoxy resin, the dielectric constant at 1 kHz increased sharply from 13.6 to 158, and the dielectric loss increased from 0.0524 to 2.59. In plots of the dielectric constant against frequency and dielectric loss against frequency, the dielectric constant and dielectric loss reduced dramatically at lower frequency ranging from zero to about 10⁵ Hz, then approach to be stable at frequency higher than 10⁵ Hz. Moreover, as to the effects of temperature on dielectric constant and dielectric loss of PMN/CNFs/EP composites, the dielectric constant of composite increased ranging from 25°C to 160°C, and the dielectric loss of composite also showed increase besides that with CNFs content 0.8 wt%.     

LDPE/EPM/炭黑导电复合材料的研究

制备了低密度聚乙烯(LDPE)／二元乙丙橡胶(EPM)／炭黑导电复合材料。用带功能基团的表面改性剂对炭黑进行表面处理,在炭黑低填充量下即获得了导电率高、综合性能优良的导电复合材料。研究了基体树脂的结构、工艺方法、炭黑的预处理、复合材料的后处理(退火)等对LDPE／EPW炭黑导电复合材料导电性能的影响。     

Effect of a carbon black surface treatment on the microwave properties of poly(ethylene terephthalate)/carbon black composites

A surface treatment was applied to carbon black to improve the electrical and microwave properties of poly(ethylene terephthalate) (PET)-based composites. Three different formamide solutions with 1, 2, and 3 wt % concentrations were prepared to modify the surface chemistry of carbon black. Microwave properties such as the absorption loss, return loss, insertion loss, and dielectric constant were measured in the frequency range of 8–12 GHz (X-band range). Composites containing formamide-treated carbon black exhibited enhancements in the electrical conductivity, electromagnetic interference (EMI) shielding effectiveness, and dielectric constant values when compared to composites with untreated carbon black. In addition, increases in the formamide solution concentration and carbon black content of composites resulted in an increase in the electrical conductivity, EMI shielding effectiveness, and dielectric constant values. The percolation threshold concentration of PET composites shifted from a 3 to 1.5 wt % carbon black composition with the surface treatment. The best EMI shielding effectiveness was around 27 dB, which was obtained with the composite containing 8 wt % carbon black treated with a 3 wt % formamide solution. Moreover, this composition gave the lowest electrical resistivity and the highest dielectric constant among the produced composites. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008