不同形貌Ni/γ-Al2O3催化剂催化CO甲烷化反应的研究

采用沉淀法分别以乙二醇、水、乙二醇-聚乙二醇600为修饰剂,制备了形貌分别为棒状（a-NiO）、粒状（b-NiO）和片状（c-NiO）结构的NiO催化剂,然后和γ-Al₂O₃通过研混法制得NiO/γ-Al₂O₃催化剂。采用XRD、TEM及H₂-TPR等技术手段对催化剂进行了表征。TEM观察NiO的形貌分别为棒状、粒状和片状。H₂-TPR结果表明,NiO/γ-Al₂O₃催化剂的氧化中心数量顺序为b-NiO/γ-Al₂O₃＜a-NiO/γ-Al₂O₃＜c-NiO/γ-Al₂O₃。XRD结果表明,NiO/γ-Al₂O₃催化剂还原后的Ni晶粒尺寸大小为b-Ni＞a-Ni＞c-Ni。在连续流动固定床反应装置上考察了Ni/γ-Al₂O₃对CO甲烷化反应的催化活性,研究了混合方法和形貌对CO甲烷化反应的影响。结果表明,研混法制得催化剂的活性及稳定性较好。催化剂形貌对CO甲烷化反应的催化活性顺序为c-Ni/γ-Al₂O₃＞a-Ni/γ-Al₂O₃＞b-Ni/γ-Al₂O₃,常压、593K和2500h^-1反应条件下,w_Ni为15% c-Ni/γ-Al₂O₃催化CO合成CH₄选择性及CO转化率分别达90.80%和99.63%。     

浆态床中Cu/ZnO/Al2O3/ZrO2+γ-Al2O3双功能催化剂一步法合成二甲醚

采用共沉淀法,制备了纤维状CD501甲醇合成催化剂,采用SEM、TEM、XRD和BET等手段对催化剂进行了表征;并将其进一步和γ-Al₂O₃进行混合,获得了Cu/ZnO/Al₂O₃/ZrO₂+γ-Al₂O₃双功能催化剂,考察了其在浆态床中一步法合成二甲醚过程的催化特性。结果表明,相比商业催化剂(COM)和LP201催化剂,新型的CD501催化剂具有更大的比表面积和Cu/Zn分散性。对于浆态床中一步法合成二甲醚过程,采用CD501与γ-Al₂O₃双功能催化剂,相比采用COM或LP201与γ-Al₂O₃双功能催化剂,CO转化率提高了一倍,且经过270h测试,CO转化率从61%降至57%,二甲醚时空产率从0.54g/(g·h)降至0.48g/(g·h),稳定性显著优于COM催化剂。当反应温度为250℃,压力为4.0MPa,空速为3000mL/(g·h),氢碳比为1.0时,该催化剂应用在浆态床一步法合成二甲醚时,CO转化率为61%,DME时空产率达到0.54g/(g·h)。     

Ni-Pt/γ-Al2O3催化剂用于甲基环己烷催化脱氢的研究

采用自制的比表面积为349 m²/g的纳米膜γ-Al₂O₃为载体,用等体积浸渍法制备了Ni-Pt/γ-Al₂O₃催化剂,采用比表面积测定、X射线衍射、扫描电镜和透射电镜等手段对所制备的催化剂进行了表征。利用微型连续管式反应器与气相色谱联用装置,考察了Ni-Pt/γ-Al₂O₃催化剂对甲基环己烷(MCH)气相脱氢的催化性能。结果表明,使用20%Ni-0.5%Pt/γ-Al₂O₃催化剂,在反应温度350℃,混合进样体积空速252 h^-1条件下,甲苯转化率达到96.99%,选择性接近100%。     

Zr改性Ni/γ-Al2O3催化剂用于浆态相合成气的低温甲烷化

采用浆态床反应器,在低温(300~330 ℃)下进行合成气的甲烷化反应.实验中通过共浸渍法(包括含浸-旋蒸法)制备了锆(Zr)修饰的Ni/γ-Al₂O₃催化剂,并考察其与单一NiO、未掺杂Zr 的Ni/γ-Al₂O₃催化剂的催化性能差异.研究表明,载体γ-Al₂O₃的引入能够明显地提高CO的转化率和甲烷的选择性,而Zr的掺杂会进一步提升催化剂的催化活性.在325 ℃,空速为4 200 mL·g^-1·h^-1时,CO的转化率可以达到86.41%,甲烷选择性为90.53%.催化剂的表征结果表明,Zr的添加促进了Ni在催化剂表面的分散、减弱了活性Ni与载体的相互作用,抑制了低甲烷化活性的NiAl₂O₄的生成,使得催化剂的反应性能得到较大提高.     

混合丁烯齐聚Fe(2/3)xNi1-xSO4-P2O5/γ-Al2O3催化剂制备及性能研究

浸渍法制备了用于混合丁烯齐聚反应的负载型Fe_(2/3)xNi_1-xSO₄-P₂O₅/γ-Al₂O₃催化剂,在高压微型固定床反应器上考察了催化剂制备参数和反应条件对混合丁烯齐聚反应转化率和目的产物选择性的影响。结果表明,在3.0 MPa、100 ℃、空速为2 h^-1的反应条件下,Fe/Ni原子比为2,Fe担载量为0.7 mmol/g(γ-Al₂O₃)时,用共浸渍法制备的催化剂对混合丁烯齐聚转化率和二聚物选择性分别高达50.7%和52.2%。此外,SO₄^2-同γ-Al₂O₃相互作用对混合丁烯齐聚反应的有效活性中心有重要影响。     

Ni-Fe/γ-Al2O3双金属催化剂的制备及其CO甲烷化性能研究

采用等体积浸渍法制备了Ni-Fe/γ-Al₂O₃双金属催化剂和Ni/γ-Al₂O₃、Fe/γ-Al₂O₃单金属催化剂,在连续流动微反装置上考察了催化剂的CO甲烷化催化活性,采用XRD、N₂物理吸附、H₂-TPR、H₂-TPD和TPSR等手段对催化剂进行表征。结果表明,Ni-Fe/γ-Al₂O₃双金属催化剂中Ni、Fe之间产生了明显的相互作用,还原后催化剂中形成Ni-Fe合金,对氢气吸附量显著增加。在CO体积分数为0.5%、空速5000h^-1、常压的反应条件下,Ni-Fe/γ-Al₂O₃双金属催化剂表现出高的甲烷化活性,220℃时将CO完全转化为甲烷。     

用于低温浆态床二甲醚水蒸气重整制氢的水解组分γ-Ga2O3的制备与表征

以有机溶剂均匀沉淀法制备了镓的氧化物,借助XRD、NH₃-TPD、TEM和BET等手段对物相结构、表面性质等进行了表征。结果表明,制备过程中得到的前驱体为GaOOH,前驱体经500 ℃热处理后得到γ-Ga₂O₃。γ-Ga₂O₃的晶格类型与γ-Al₂O₃相似,为有阳离子缺陷的立方尖晶石结构。表面具有酸量较大的中强酸中心,而弱酸中心含量相对较少。微观上大多为厚10 nm、直径100 nm左右的二维纳米片,大部分纳米片分布于一个方向,一些组成花瓣形。将制得的γ-Ga₂O₃用于DME水解反应,结果表明,270 ℃下DME的转化率可达24%,接近平衡转化率,反应后催化剂的织构性质没有显著变化,比表面积仍可达到130 m²/g。将γ-Ga₂O₃与Cu基催化剂复合后用于270 ℃下的低温浆态床DME水蒸气重整反应,DME转化率和H₂选择性高达99%和68%,经200 h反应后催化剂仍能保持95%以上的活性,表现出良好的工业化应用前景。     

Pd/γ-Al2O3-TiO2催化剂上乙醇乙醛的催化氧化性能研究

采用混胶法和机械混合等方法制备了Pd质量分数为1%的Pd/γ-Al₂O₃-TiO₂催化剂,并对其催化活性、影响条件进行了考察。结果说明,由混胶法制备的Pd/γ-Al₂O₃-TiO₂催化剂对乙醇和乙醛的完全氧化表现出优异的催化性能,其活性明显高于单一载体催化剂Pd/TiO₂和Pd/Al₂O₃,150℃时乙醇和乙醛的转化率分别达到98.9%和98.5%。在较宽温度范围内和高空速条件下表现出良好的稳定性。同时运用XRD、TEM和FT-IR等技术对催化剂进行了表征。结果表明,在Pd/γ-Al₂O₃-TiO₂催化剂中Al₂O₃与TiO₂之间存在着较强的相互作用,使γ-Al₂O₃-TiO₂的比表面积和孔容积均调变到一个适中的数值,同时在催化剂表面Al₂O₃参与形成了有利于其催化活性的表面结构。     

γ-Al2O3对SCR脱硝催化剂V2O5-WO3/TiO2的改性研究

采用溶胶凝胶法制备了不同γ-Al₂O₃含量的钛铝复合载体,以此为载体采用浸渍法负载V₂O₅和WO₃制备了一系列催化剂。采用X射线衍射(XRD)、比表面积测定(BET)、程序升温还原(H₂-TPR)、高分辨率透射电子显微镜(HRTEM)等表征技术对催化剂表面形态进行分析,同时在模拟氨气选择性催化还原NO(NH₃-SCR)的反应条件下,对催化剂的脱硝反应活性和SO₂抗中毒进行考察。结果发现,TiO₂和γ-Al₂O₃之间的协同作用使得V₂O₅-WO₃/TiO₂-γ-Al₂O₃催化剂的脱硝效率及活性窗口明显优于单一载体制备的催化剂,表现出了良好的热稳定性和抗SO₂毒化能力,特别是V₂O₅-WO₃/TiO₂-15% γ-Al₂O₃在310~460 ℃,NO的转化率均在80%以上,反应窗口最宽。各种表征结果表明,TiO₂-γ-Al₂O₃复合载体中γ-Al₂O₃高度分散在TiO₂上,复合载体具有较大的比表面积,同时具有较强的还原能力。     

氧化铝载体对Pt-Sn-K/γ-Al2O3催化剂上异丁烷脱氢性能的影响

采用盐酸回流法和氨水沉淀法合成了氧化铝载体,并通过络合真空浸渍法制备了不同来源氧化铝负载的Pt-Sn-K/γ-Al₂O₃催化剂。利用N₂物理吸附、CO脉冲吸附、H₂程序升温还原、NH₃程序升温脱附、热重等手段对Pt-Sn-K/γ-Al₂O₃催化剂进行了表征,以异丁烷脱氢为探针反应研究了氧化铝载体对该催化剂脱氢性能的影响。结果表明,与由盐酸回流法合成的载体制备的催化剂相比,采用氨水沉淀法合成的氧化铝载体制备的Pt-Sn-K/γ-Al₂O₃催化剂表面具有较小的Pt颗粒和较弱的酸性分布,其脱氢活性及异丁烯选择性更优。14 d的连续运行数据显示,由氨水沉淀合成的载体制备的催化剂,其抗积炭能力更强,反应后催化剂的积炭石墨化程度更低,因而具有更好的稳定性;在该催化剂上,异丁烷初始转化率为56.67%,14 d后仍能达到34.71%,异丁烯初始选择性为80%,7 d后维持在94%左右。     

La2O3/γ-Al2O3催化剂用于二甲醚二氧化碳重整制氢

采用等体积浸渍法制备了不同负载量的La₂O₃/γ-Al₂O₃催化剂,并考察了负载量和反应温度对催化剂用于二甲醚二氧化碳重整制氢反应的性能影响。结果表明,反应温度为550℃、La₂O₃负载量为15%时,催化剂表现出最好的性能：二甲醚的转化率为100%,二氧化碳的转化率达到85.4%,产物氢气的选择性高达93.3%,一氧化碳的选择性为76.04%,副产物甲烷的选择性仅为6.3%。550 ℃时其平均积炭速率为1.387 5 mg/（g·h）。研究还利用XRD、BET、TEM、TG等方法对催化剂进行了表征。     

焙烧温度对K改性Ag-Fe/ZnO-ZrO2催化剂结构和CO加氢合成低碳混合醇醚性能的影响

采用并流共沉淀法在不同焙烧温度下制备K改性Ag-Fe/ZnO-ZrO₂催化剂,考察不同焙烧温度对催化剂CO加氢合成低碳混合醇醚反应性能的影响。通过N₂物理吸附(N₂-adsorption)、X射线衍射(XRD)、氢气程序升温还原(H₂-TPR)、一氧化碳程序升温脱附(CO-TPD)等手段对催化剂进行表征。结果表明,250 ℃焙烧的催化剂,由于焙烧温度较低,表面尚未形成足够多的活性位,未能达到最佳的催化性能;300 ℃焙烧的催化剂,其CO转化率最高、醇醚选择性较高,醇醚时空产率达到最大值。随着焙烧温度进一步升高,CO转化率逐渐降低,醇选择性先降低后增大,二甲醚(DME)选择性逐渐增大,醇醚时空产率逐渐降低。催化剂性能主要与其比表面积、还原性能、所含银铁复合物分散度及CO吸脱附性能有关,即比表面积较大、易于被还原、银铁复合物分散度较高以及较多的CO吸脱附活性位,有利于催化剂CO加氢转化。催化剂表面活性位对CO的非解离吸附强度降低,有利于醇醚产物的生成;而对CO的解离吸附强度增强,则不利于烃类产物的生成。     

A study on methanol steam reforming to CO2 and H2 over the La2CuO4 nanofiber catalyst

The La₂CuO₄ crystal nanofibers were prepared by using single-walled carbon nanotubes as templates under mild hydrothermal conditions. The steam reforming of methanol (SRM) to CO₂ and H₂ over such nanofiber catalysts was studied. At the low temperature of 150 °C and steam/methanol=1.3, methanol was completely (100%, 13.8 g/h g catalyst) converted to hydrogen and CO₂ without the generation of CO. Within the 60 h catalyst lifespan test, methanol conversion was maintained at 98.6% (13.6 g/h g catalyst) and with 100% CO₂ selectivity. In the meantime, for distinguishing the advantage of nanoscale catalyst, the La₂CuO₄ bulk powder was prepared and tested for the SRM reaction for comparison. Compared with the La₂CuO₄ nanofiber, the bulk powder La₂CuO₄ showed worse catalytic activity for the SRM reaction. The 100% conversion of methanol was achieved at the temperature of 400 °C, with the products being H₂ and CO₂ together with CO. The catalytic activity in terms of methanol conversion dropped to 88.7% (12.2 g/h g catalyst) in 60 h. The reduction temperature for nanofiber La₂CuO₄ was much lower than that for the La₂CuO₄ bulk powder. The nanofibers were of higher specific surface area (105.0 m²/g), metal copper area and copper dispersion. The in situ FTIR and EPR experiments were employed to study the catalysts and catalytic process. In the nanofiber catalyst, there were oxygen vacancies. H₂-reduction resulted in the generation of trapped electrons [e] on the vacancy sites. Over the nanofiber catalyst, the intermediate H₂CO/HCO was stable and was reformed to CO₂ and H₂ by steam rather than being decomposed directly to CO and H₂. Over the bulk counterpart, apart from the direct decomposition of H₂CO/HCO to CO and H₂, the intermediate H₂COO might go through two decomposition ways: H₂COO=CO+H₂O and H₂COO=CO₂+H₂.     

Influence of copper precursors in the steam reforming of methanol over Cu/SnO2/SiO2 catalysts

Cu/SnO₂/SiO₂ catalysts, prepared with three different copper precursors (copper nitrate, sulfate and chloride), were characterized and investigated for the steam reforming of methanol. Cu/SnO₂/SiO₂ catalyst, prepared with copper nitrate, showed the highest activity among the tested catalysts. The highest activity of the catalyst prepared with copper nitrate was ascribed to the highly dispersed Cu particles from CO adsorption experiment. The selectivity of methanol to H₂ decreased with an increase in the amount of acid on the surface of Cu/SnO₂/SiO₂ catalysts from FT-IR experiments.This revised version was published online in December 2005 with corrections to the Cover Date.     

Direct synthesis of dimethyl ether from synthesis gas over metal-pillared ilerites

The capability of metal (Cu, Zn)-pillared ilerites and metal oxide (CuO, ZnO)-impregnated metal-pillared ilerites for direct synthesis of dimethyl ether (DME) from synthesis gas was explored. The metal-pillared ilerites were synthesized and characterized by XRD, BET, ICP-AES and SEM. The reaction was carried out in a fixed bed reactor with the prepared catalysts at different temperatures (200, 250, 300°C), 20 bar and H₂/CO ratio of 2. For CuO/Zn-ilerite catalyst, CO conversion was about 62% and selectivity to DME was about 89% at 250°C.     

Study of K/Mn-MgO Supported Fe Catalysts with Fe（CO）5 and Fe（NO3）3 as Precursors for CO Hydrogenation to Light Alkenes

Two K/Mn-MgO supported catalysts were prepared by Fe（CO）5 and Fe（NO3）3 as precursor respectively. The obtained Fe-K/Mn-MgO catalysts were tested for CO hydrogenation to light alkenes and characterized by X-ray powder diffraction （XRD）, X-ray photoelectron spectra （XPS）, H2 temperature-programmed reduction （H2-TPR）, H2 CO and CO2 temperature-programmed desorption （H2, CO/CO2-TPD） and transmission electron microscope （TEM） The results indicated that the catalyst with 10 wt% Fe loading prepared by Fe（CO）5 as precursor showed better performance in syngas to light alkenes than ones obtained from Fe（NO3）3 as precursor, where the CO conversion was 62.50% and the selectivity was 55.95% at 350 ℃, 1.5 MPa and 1000 h^-1, respectively.     

The catalytic activity of copper/nickel supported on mesoporous aluminum catalyst towards cyclohexene epoxidation in continuous reactor

The intent of the study is to attain a high selectivity rate and stable interaction between metals in any heterogeneous catalyst. Cyclohexene is extremely valuable in industrial domains such as the synthesis of perfumes and nylons, and the mesoporous alumina was upstretched with a various ratio of bimetal copper (10%) and nickel (5%, 10%, 15%, and 20%) under wet impregnation procedures by the mesoporous aluminum catalyst. This impregnation of a metal and catalyst was used to assess the highest conversion and selectivity of cyclohexene to cyclohexanol. This catalytic nature was validated by analyzing the crystal structure and size using the X-ray diffraction technique. The functional group is identified using FT-IR (Fourier Transform Infrared Spectroscopy), while the surface area is assessed using BET (Brunauer-Emmet-Teller). HR-TEM (transmission electron microscopy) is used to validate the morphology of catalysts and their surface layers; HR-SEM (Scanning Electron Microscopy) is used to highlight and assess microparticles; and NH₃TPD (Temperature-Programmed Desorption) is used to measure the overall acidity of the catalyst. The catalytic performance was proved by the yield achieved by varying parameters such as temperature, pressure, WHSV⁻¹, reaction time, and solvents, which yielded over 98.5% in both cyclohexene conversion and selectivity. In the conversion of the product, H₂O₂ performs as an oxidant, and acetonitrile serves as a solvent at constant mild conditions of 90 °C and 20 bar pressure. Furthermore, even after seven successive runs with the Al₂O₃/Cu (10%)-Ni (15%) mixture, remarkable reusability was attained despite a minor decline in cyclohexanol selectivity. The effective impregnation of copper and nickel into supported mesoporous Al₂O₃ produced a long-lasting, stable hybrid nanostructure with excellent stability and no metal leaching. The current synthesis protocol's advantages and qualities include its efficiency, cost-effectiveness, ecological sustainability, and comfort of synthesis with readily available components.     

Effect of Calcination Temperature on Catalytic Activity and Textual Property of Cu/HMOR Catalysts in Dimethyl Ether Carbonylation Reaction

The effect of calcination temperature on the catalytic activity for the dimethyl ether (DME) carbonylation into methyl acetate (MA) was investigated over mordenite supported copper (Cu/HMOR) prepared by ion-exchange process. The results showed that the catalytic activ-ity was obviously affected by the calcination temperature. The maximal DME conversion of 97.2% and the MA selectivity of 97.9% were obtained over the Cu/HMOR calcined at 430 oC under conditions of 210 oC, 1.5 MPa, and GSHV of 4883 h^-1. The obtained Cu/HMOR catalysts were characterized by powder X-ray diffraction, N₂ absorption, NH₃ temperature program desorption, CO temperature program desorption, and Raman techniques. Proper calcination temperature was effective to promote copper ions migration and diffusion, and led the support HMOR to possess more acid activity sites, which exhibited the complete decomposing of copper nitrate, large surface area and optimum micropore structure, more amount of CO adsorption site and proper amount of weak acid centers.     

Highly Ordered Mesoporous Cobalt-Copper Composite Oxides for Preferential CO Oxidation

Highly ordered mesoporous cobalt-copper composite oxides were prepared by the nanocasting method with various Co and Cu ratios. The catalysts obtained were characterized by X-ray diffraction, N₂ adsorption–desorption, H₂-temperature programmed reduction, CO-temperature programmed desorption and X-ray photoelectron spectroscopy. All of the catalysts had uniform mesopores and high surface areas. The distinct catalytic properties of these well-characterized mesoporous materials were demonstrated for preferential CO oxidation. It is found that the mesoporous cobalt-copper composite oxides, exhibited the higher catalytic activity for CO conversion and selectivity compared with the mesoporous Co₃O₄ and mesoporous CuO. Among these catalysts the mesoporous cobalt-copper catalyst with Co:Cu molar ratio of 70:30, shows the best catalytic activity and the broadest operating temperature “window” for the high CO conversion in the range of 125–200^oC. The higher catalytic activity was attributed to the higher CO adsorption and oxygen vacancies.     

Pd-Cu/γ-Al2O3催化苯乙炔选择性加氢反应

为了提高苯乙炔加氢反应中的苯乙烯选择性, 本文采用“胶体-等体积浸渍”两步法制备了Pd-Cu/γ-Al₂O₃双金属催化剂. 利用高分辨率透射电镜(HRTEM)、X射线光电子能谱(XPS)、CO脉冲化学吸附、N2物理吸附、电感耦合等离子体原子发射光谱(ICP-AES)等技术表征了Pd-Cu/γ-Al₂O₃的结构性质, 考察了Cu/Pd 摩尔比、Pd负载量以及金属引入顺序对Pd-Cu/γ-Al₂O₃催化苯乙炔选择性加氢性能的影响. 结果表明, 与Pd/γ-Al₂O₃单金属催化剂相比, Pd-Cu/γ-Al₂O₃的苯乙烯选择性大幅度提高, 尤其是当Pd负载量为0.3%(w), 且Cu/Pd摩尔比为0.6时, Pd-Cu/γ-Al₂O₃表现出优异的加氢选择性; 在0.1 MPa和40 ℃下, 当苯乙炔转化率为90%时, 双金属催化剂的苯乙烯选择性可达95%; 当转化率达到99%以上时, 苯乙烯选择性仍保持在82%左右. 分析表明, Pd-Cu/γ-Al₂O₃中形成了Pd-Cu合金, 但是两种金属间不存在电子转移, Cu对Pd的几何效应才是导致Pd-Cu/γ-Al₂O₃苯乙烯选择性增加的主要原因.