Corrosion behaviour of Al 1050 severely deformed by rotary swaging

In this study, corrosion behaviour of ultrafine-grained (UFG) commercial pure aluminium Al 1050 processed by rotary swaging (RS) was examined using potentiodynamic polarization and weight loss immersion test in 3.5% NaCl solution. Corrosion behaviour of UFG Al 1050 was compared with that of coarse grained (CG) as-received material. The results showed that ultrafine grain refinement by RS led to marked improvement of the corrosion resistance. The improvement in corrosion resistance is profited from the denser and stable passive film due to more grain boundaries, larger fraction of non-equilibrium grain boundaries and residual stress of the UFG pure aluminium. The weight loss tests revealed low corrosion rate values of RS material compared to CG as-received material. Scanning electron microscopy (SEM) analysis revealed a higher number of rectangular shallow pits (more close to patches of general dissolution); larger pits size was observed in the as-received compared to RS materials.     

Effect of grain refinement on strain hardening and fracture in austenitic stainless steel

The present study aims to investigate the effect of grain refinement on strain hardening behaviour and fracture surface characteristics in 316LN austenitic stainless steel (ASS). The ASSs with varying grain sizes were obtained through 90% cold rolled reduction and subsequently phase reversion annealing treatment. The results showed that the grain refinement from coarse-grained (CG) structure to ultrafine-grained (UFG) structure increased the yield strength whilst maintaining a reasonable ductility. The strain hardening curves in all the samples were divided into three stages. The fractures in all the samples were ductile fracture with dimples. The subtle differences in the strain hardening behaviour and fracture surface characteristics among the samples with various grain sizes from CG structure to UFG structure were influenced by the deformation mechanisms of austenite.     

Heterogeneous plastic deformation in bimodal bulk ultrafine-grained nickel

Heterogeneous plastic deformation behavior of two bimodal ultrafine-grained nickel materials with different ultrafine-grained (UFG) and coarse-grained (CG) components fractions was investigated experimentally at the grain level. The prismatic specimens were deformed quasistatically up to 10% axial plastic strain using compression test at room temperature. The local microstructure of the initial and deformed samples was measured by electron backscattered diffraction pattern analysis in a scanning electron microscope. It was found that the plastic deformation of bimodal materials is highly heterogeneous and the degree of heterogeneity depends strongly on the grain size distribution and the volume fraction of the CG component. The large localized plastic strain within the coarse grains was observed during compression. The strain localization resulted in occurrence of debonding and cracks in the UFG region or in the interface between CG and UFG components.     

Corrosion and in vitro biocompatibility properties of cryomilled-spark plasma sintered commercially pure titanium

Ti alloys, such as Ti6Al4V, are currently used in biomedical and dental implant applications. Ti alloys are used because they are stronger than commercially pure (CP) Ti due to the presence of alloying elements. However, toxicity of alloying elements during long-term use of implants is of concern. Another means of increasing the strength of materials is grain size refinement. In this study, ultrafine-grained (UFG, ~250 nm to 1 μm) CP Ti was produced by cryomilling followed by spark plasma sintering (SPS). Electrochemical impedance spectroscopy (EIS) and cell culture experiments were performed to compare the corrosion and biocompatibility properties of coarse grained (CG) Ti and UFG Ti. It was found that UFG Ti exhibited corrosion resistance comparable to CG Ti in Ringers solution. In addition, UFG Ti exhibited a reduced inflammatory response and enhanced cell adhesion compared to CG Ti. Investigation of surface roughness provided an explanation for enhanced cell adhesion.     

Friction and wear behaviors of a gradient nano-grained AISI 316L stainless steel under dry and oil-lubricated conditions

A gradient nano-grained (GNG) surface layer was fabricated on an AISI 316L stainless steel (SS) by using the surface mechanical rolling treatment (SMRT). Reciprocating dry and oil-lubricated sliding tests of the GNG 316L SS in air at room temperature were conducted in comparison with the coarse-grained (CG) counterpart. Worn surface morphologies and subsurface microstructures were investigated for both 316L SS samples. 316L SS with a GNG surface layer shows a significantly improved wear resistance, especially under oil-lubricated condition. The notably wear resistance enhancement of the GNG 316L SS is attributed to the GNG surface layer with high strain accommodation ability and high hardness, which can reduce the wear volume in the running-in stage effectively.     

Fatigue behavior of CoCrFeMnNi high-entropy alloy under fully reversed cyclic deformation

Bulk ultrafine-grained (UFG) CoCrFeMnNi high-entropy alloy (HEA) with fully recrystallized microstructure was processed by cold rolling and annealing treatment. The high-cycle fatigue behaviors of the UFG HEA and a coarse-grained (CG) counterpart were investigated under fully reversed cyclic deformation. The fatigue strength of the UFG HEA can be significantly enhanced by refining the grain size. However, no grain coarsening was observed in the UFG HEA during fatigue tests. Mechanisms for the superior mechanical properties of the UFG HEA were explored.     

Tribological properties of ultrafine-grained materials processed by severe plastic deformation

Processing by severe plastic deformation (SPD) has been developed extensively over the last two decades in order to produce ultrafine-grained (UFG) materials having submicrometre or nanometre grain sizes. An important material property for UFG materials is good wear resistance so that they may be used in a range of structural applications. An examination of the published data shows that only limited reports are available to date on the wear behaviour of SPD-processed materials and, furthermore, many of these results appear to be conflicting. The correlation of hardness and wear is limited because the wear property is a system property that in practice is influenced by a range of factors. Accordingly, this review is designed to examine recent reports related to the wear resistance of materials processed by SPD with particular emphasis on alloys processed using equal-channel angular pressing (ECAP), high-pressure torsion (HPT) and accumulative roll-bonding (ARB).     

Dynamic observations of deformation in an ultrafine-grained Al–Mg alloy with bimodal grain structure

The tensile properties and deformation response of an ultrafine-grained (UFG) Al–Mg alloy with bimodal grain structure were investigated using a micro-straining unit and a strain mapping technique. Atomized Al 5083 powder was ball-milled in liquid N₂ to obtain a nanocrystalline (NC) structure, then blended with 50 wt.% unmilled coarse-grained (CG) powder, and consolidated to produce a bimodal grain structure. The blended powder was hot vacuum degassed to remove residual contaminants, consolidated by cold isostatic pressing (CIP), and then quasi-isostatic (QI) forged twice. The resultant material consisted of a UFG matrix and CG regions. The dynamic response during tensile deformation was observed using a light microscope, and the surface displacements were mapped and visualized using a digital image correlation (DIC) technique. The DIC results showed inhomogeneous strain between the UFG and CG regions after yielding, and the strain was localized primarily in the CG regions. Strain hardening in the CG regions accompanied the localization and was confirmed by variations in Vickers hardness.     

Effect of the grain refinement via severe plastic deformation on strength properties and deformation behavior of an Al6061 alloy at room and cryogenic temperatures

A coarse-grained (CG) Al6061 alloy after solution treatment is subjected to high pressure torsion at room temperature resulting in the formation of a homogeneous ultra-fine grained (UFG) microstructure with average grain size of 170 nm. Tensile tests are performed at room and liquid nitrogen temperatures for both CG and UFG conditions. Analysis of the surface relief of the tested specimens is performed. The effect of microstructure on the mechanical properties and on the deformation behavior of the material is discussed.     

Surface hardening of biocompatible ultrafine-grained niobium zirconium alloy by two-stage oxidation treatment

The present study reports on an optimized surface hardening process for biocompatible ultrafine-grained (UFG) niobium 2.3 wt% zirconium (NbZr) alloy, a promising candidate implant material. The as-received material of conventional grain size (CG) was processed using multipass equal channel angular processing at room temperature to obtain an UFG microstructure featuring high strength and ductility. Subsequent surface hardening was performed by a heat treatment leading to internal oxidation. Using a thermogravimetric system, the influence of temperatures, time, and partial pressure of oxygen ( $ p_{{\text{O}}_2} $ ) on the oxidation kinetics were investigated. Metallographic and microscopic analyses and hardness measurements were employed to evaluate maximum hardness, penetration-depth and scale formation under various conditions. Heat treatment at 620 °C for 6 h at a $ p_{{\text{O}}_2} $ of 0.2 hPa led to sufficiently rapid oxidation kinetics yielding a relatively high depth of penetration without formation of loose Nb₂O₅ on the surface, which was observed at higher $ p_{{\text{O}}_2} $ . As compared to CG material, improved hardness profiles were reached using the same heat treatment parameters, since the UFG structure significantly changes diffusion conditions and therefore oxidation kinetics. After a second heat treatment in high vacuum the high maximum hardness of 820 HV0.01 in the UFG material was reduced effectively and a less steep hardness gradient was achieved, both contributing to a less brittle behavior under mechanical loading. High-cycle fatigue tests performed on surface-hardened UFG NbZr samples showed a substantial improvement of fatigue life in tests conducted near the endurance limit. Especially when high fatigue and wear resistance are key issues for a given application, the internal oxidation process offers an effective way to further improve the properties of UFG NbZr.     

Mechanical and dry sliding wear behavior of ultrafine-grained AISI 1024 steel processed using multiaxial forging

AISI 1024 steel was severely deformed by using warm (500 °C) multiaxial forging (MAF) technique using up to nine forging passes in order obtain a composite ultrafine grained (UFG) microstructure consisting of fragmented cementite particles. Microstructural evolution is studied using optical and electron microscopy. After warm MAF, the hardness and strength properties improved significantly, although total elongation values decreased. The tribological properties of UFG low carbon steel produced by MAF have been investigated. Dry sliding was carried out using constant sliding speed. The wear test results showed that the strengthening of AISI 1024 steel by warm MAF processing did not lead to improvement of wear resistance. The results are explained on the basis of its microstructural features and lower pull-off work. Higher grain boundary density, presence of submicron-sized cementite particles, and lower pull-off work are found to be responsible for lower sliding wear resistance of UFG steel.     

Effect of ultrafine-grained structure on the regime of laser drilling in aluminum alloy 1420

The formation of holes under the action of single laser pulses was studied in thin-sheet samples of aluminum alloy 1420 with ultrafine-grained (UFG) and coarse-grained (CG) structures. It is established that, at the same laser pulse energy, a hole in the UFG samples is formed in a shorter period of time than in the CG samples of the same thickness.     

Effect of surface nanocrystallisation on the microstructure and wear resistance of vacuum carburised alloy

In this work, a nanocrystallisation surface layer with an average grain size of 29?nm was fabricated on the 12Cr2Ni4A steel by the supersonic fine particles bombarding (SFPB). The vacuum carburising process was carried out on the original and the SFPB pre-treatment samples. X-ray diffraction, scanning electron microscopy and hardness tester were employed to study the phase constituents, grain size, hardness and residual stress of the two carburised samples. Experimental results showed that compared to the coarse-grain carburised layer (without SFPB), the carburised layer with SFPB pre-treatment has smaller martensite and carbide, and its thickness, hardness, compressive residual stress and wear resistance have been significantly improved. The dominant wear mechanisms of the two carburised samples were both abrasive wear and fatigue wear.     

Effect of equal channel angular extrusion on wear and corrosion behavior of the orthopedic Ti–13Nb–13Zr alloy in simulated body fluid

We report investigations on the texture, corrosion and wear behavior of ultra-fine grained (UFG) Ti–13Nb–Zr alloy, processed by equal channel angular extrusion (ECAE) technique, for biomedical applications. The microstructure obtained was characterized by X-ray line profile analysis, scanning electron microscope (SEM) and electron back scattered diffraction (EBSD). We focus on the corrosion resistance and the fretting behavior, the main considerations for such biomaterials, in simulated body fluid. To this end, potentiodynamic polarization tests were carried out to evaluate the corrosion behavior of the UFG alloy in Hanks solution at 37 °C. The fretting wear behavior was carried out against bearing steel in the same conditions. The roughness of the samples was also measured to examine the effect of topography on the wear behavior of the samples. Our results showed that the ECAE process increases noticeably the performance of the alloy as orthopedic implant. Although no significant difference was observed in the fretting wear behavior, the corrosion resistance of the UFG alloy was found to be higher than the non-treated material.     

Effect of severe plastic deformation on creep behaviour of a Ti–6Al–4V alloy

This paper examines the effect of severe plastic deformation on creep behaviour of a Ti–6Al–4V alloy. The processed material with an ultrafine-grained (UFG) structure (d ≈ 150 nm) was prepared by multiaxial forging. Uniaxial constant stress compression and constant load tensile creep tests were performed at 648–698 K and at stresses ranging between 300 and 600 MPa on the UFG processed alloy and, for comparison purposes, on its coarse-grained (CG) state. The values of the stress exponents of the minimum creep rate n and creep activation energy Q _c were determined. Creep behaviour was also investigated by nanoindentation method at room temperature under constant load. The microstructure was examined by transmission electron microscopy and scanning electron microscope equipped with an electron back scatter diffraction unit. The results of the uniaxial creep tests showed that the minimum creep rates of the UFG specimens are significantly higher in comparison with those of the CG state. However, the differences in the minimum creep rates of both states of alloy strongly decrease with increasing values of applied stress. The CG alloy exhibits better creep resistance than the UFG one over the stress range used; the minimum creep rate for the UFG alloy is about one to two orders of magnitude higher than that of the CG alloy. The indentation creep tests showed that annealing had little effect on the creep behaviour in UFG Ti alloy at room temperature.     

Nanoscale deformation of multiaxially forged ultrafine-grained Mg-2Zn-2Gd alloy with high strength-high ductility combination and comparison with the coarse-grained counterpart

Cold processing of magnesium(Mg) alloys is a challenge because Mg has a hexagonal close-packed(HCP)lattice with limited slip systems, which makes it difficult to plastically deform at low temperature. To address this challenge, a combination of annealing of as-cast alloy and multi-axial forging was adopted to obtain isotropic ultrafine-grained(UFG) structure in a lean Mg-2Zn-2Gd alloy with high strength(yield strength: ~227 MPa)-high ductility(% elongation: ~30%) combination. This combination of strength and ductility is excellent for the lean alloy, enabling an understanding of deformation processes in a formable high strength Mg-rare earth alloy. The nanoscale deformation behavior was studied via nanoindentation and electron microscopy, and the behavior was compared with its low strength(yield strength: ~46 MPa)-low ductility(% elongation: ~7%) coarse-grained(CG) counterpart. In the UFG alloy, extensive dislocation slip was an active deformation mechanism, while in the CG alloy, mechanical twinning occurred.The differences in the deformation mechanisms of UFG and CG alloys were reflected in the discrete burst in the load-displacement plots. The deformation of Mg-2Zn-2Gd alloys was significantly influenced by the grain structure, such that there was change in the deformation mechanism from dislocation slip(non-basal slip) to nanoscale twins in the CG structure. The high plasticity of UFG Mg alloy involved high dislocation activity and change in activation volume.     

Ultrafine grained copper alloy sheets having both high strength and high electric conductivity

The ultrafine grained (UFG) microstructure, mechanical properties and electric conductivity of the Cu alloys severely deformed by accumulative roll bonding (ARB) process were systematically investigated. High density of grain boundaries introduced by the ARB process has significant effect on strengthening but little effect on the electric conductivity. The UFG Cu alloys with submicometer grain sizes can achieve both superior mechanical properties and high electric conductivity.     

Mechanical and Wear Properties of Nanostructured Surface Layer in Iron Induced by Surface Mechanical Attrition Treatment

A porosity-free and contamination-free surface layer with grain sizes ranging from nanometer to micrometer in Fe samples was obtained by surface mechanical attrition treatment (SMAT) technique. Mechanical and wear properties of the surface layer in the SMATed and annealed Fe samples were measured by means of nanoindentation and nanoscratch tests, respectively. Experimental results showed that the hardness of the surface layer in the SMATed Fe sample increased evidently due to the grain refinement. The elastic moduli of the surface layers in the SMATed and annealed Fe samples were unchanged, independent of grain size in the present grain size regime. Compared with the original Fe sample, the wear resistance enhanced and the coefficient of friction decreased in the surface layer of the SMATed Fe sample.     

Grain-refining and strengthening mechanisms of bulk ultrafine grained CP-Ti processed by L-ECAP and MDF

The microstructural evolution and mechanical properties of ultrafine-grained(UFG)CP-Ti after an inno-vative large-volume equal channel angular pressing(L-ECAP)and multi-directional forging(MDF)were systematically examined using monotonic tensile tests combined with transmission electron microscope(TEM)and electron backscatter diffraction(EBSD)techniques.Substantially refined and homogeneous microstructures were achieved after L-ECAP(8-pass and 12-pass)and MDF(2-cycle and 3-cycle),respec-tively,where the grain size distribution conformed to lognormal distribution.The grain refinement of 450℃L-ECAP is dominated by dynamic recrystallization(DRX)and dynamic recovery(DRV),while that of MDF is dominated by DRX.The iron impurities promote recrystallization by pinning-induced dislocation accumulation so that DRX is prone to occur at iron segregation regions during L-ECAP.The monotonic tensile results show that the strain hardening rate of CP-Ti increases with the decrease of grain size,while the continuous strain hardening ability decreases.The relationship between the average grain size and yield strength is in accordance with Hall-Petch relationship.Meanwhile,the individual strength-ening mechanisms were quantitatively examined by the modified model.The results indicate that the strengthening contribution of dislocation accumulation to yield strength is greater than that of grain refinement.     

Cyclic deformation behavior and fatigue lives of ultrafine-grained Ti-6AL-4V ELI alloy for medical use

It was shown that introducing an ultrafine-grained (UFG) microstructure in pure metals as well as some alloys leads to strongly enhanced fatigue properties. The cyclic deformation behavior of UFG Ti-6Al-4V ELI (extra low interstitials) alloy is studied by both strain and stress controlled fatigue tests using plastic strain amplitudes between 3 × 10^?4 and 5 × 10^?3 and stress amplitudes ranging from 550 to 670 MPa. The UFG microstructures were obtained by equal channel angular pressing (ECAP) with different number of passes followed by a subsequent thermomechanical treatment (TMT). When compared to the conventional grain (CG) size counterpart, the UFG alloy exhibited a pronounced enhancement in the fatigue life in the S–N (Wöhler) diagram. It was also shown that additional UFG processing prior to TMT did not result in any further improvement of the fatigue resistance. Furthermore, microstructural investigations revealed a high cyclic stability of the UFG microstructure.