Heat transfer characteristics of flow boiling in a single horizontal microchannel

Heat transfer characteristics of subcooled flow boiling of FC-72 in a single horizontal circular cross-section microchannel (480 μm i.d., 800 μm o.d., 102 mm long) are presented. Different flow patterns, both in the stable and unstable flow boiling regimes, have been captured using high speed video camera. Data in small, medium, high and very high heat flux cases under small, medium and high mass flux has been presented. Convective heat transfer coefficients in each flow boiling situation have been calculated and presented. Stable flow boiling with alternating bubbly/slug flow, slug/annular flow and annular/mist flow have been observed for heat flux of 150 kW/m² or higher and mass flux of 1500 kg/m² s or higher. Back and forth oscillations with flow instabilities have been observed in cases of lower heat and mass fluxes. However, no complete reverse flow in upstream direction has been observed.     

狭缝中流动沸腾传热过冷沸腾起始点的实验研究

以间隙为1．0mm和1．5mm的环形狭缝通道中流动沸腾传热的实验数据为基础，分析了影响过冷沸腾起始点热负荷的主要因素，给出了计算环形狭缝通道中流动沸腾传热过冷沸腾起始点的经验关联式，并将计算结果与实验值进行了比较。该关联式可以用来预测实验范围内的过冷沸腾起始点的热负荷。     

Pressure drop during horizontal flow boiling of R410A/oil mixture in 5 mm and 3 mm smooth tubes

Two-phase frictional pressure drop characteristics of R410A/oil mixture flow boiling in horizontal small smooth tubes with outside diameters of 5.0 mm and 3.0 mm were investigated experimentally. Experimental conditions cover nominal oil concentrations from 0% to 5%. The test results show that the frictional pressure drop of R410A initially increases with the increase of vapor quality and then decreases, presenting a local maximum in the vapor quality range between 0.6 and 0.8; the presence of oil increases two-phase frictional pressure drop about 0–120% and 0–90% in present test conditions for 5.0 mm O.D. smooth tube and 3.0 mm O.D. smooth tube, respectively, and the increase is evident at high vapor qualities. The vapor-phase multiplier of R410A/oil mixture based on the mixture properties decreases with the decrease of tube diameter. A new vapor-phase multiplier correlation to predict the local frictional pressure drop of R410A/oil mixture flow boiling inside smooth tubes is developed based on local properties of refrigerant–oil mixture, and the deviations of the new correlation are within ±25% from the experimental data.     

Heat transfer in a PEMFC flow channel

A numerical method was applied to the heat transfer performance in the flow channel for a proton exchange membrane fuel cell (PEMFC) using the finite element method (FEM). The heat transfer enhancement has been analyzed by transversely installing a baffle plate and a rectangular cylinder to manage flow pattern in the flow channel of the fuel cell. Case studies include baffle plates (gap ratios from 00.05 to 0.2) and the rectangular cylinder (width-to-height ratios from 0.66 to 1.66 with a constant gap ratio of 0.2; various gap ratios from 0.05 to 0.3 with a constant width-to-height ratio 1.0) at constant Reynolds number. The results show that the transverse installation of a baffle plate and a rectangular cylinder in the flow channel can effectively enhance the local heat transfer performance of a PEMFC. The installation of a rectangular cylinder has a better effective heat transfer performance than a baffle plate; the larger the width of the cylinder is the better effective heat transfer performance becomes.     

High heat flux removal using water subcooled flow boiling in a single-side heated circular channel

High heat flux removal from plasma-facing components and electronic heat sinks involves conjugate heat transfer analysis of the applicable substrate and flowing fluid. For the present case of subcooled flow boiling inside a single-side heated circular channel, the dimensional results show the significant radial, circumferential and axial variations in all thermal quantities for the present radial aspect ratio (R_o=outside radius to inside radius) of 3.0. A unified, dimensionless representation of the two-dimensional inside wall heat flux, and the dimensional inside wall heat flux (q_i(φ,z)) and temperature (T_i(φ,z)) data was found and used to collapse the data for all circumferential locations. Finally, 2-D boiling curves are presented and are among the first full set of 2-D boiling data presented for a single-side heated circular configuration.     

Modeling of the microconvective contribution to wall heat transfer in subcooled boiling flow

In the present work, the two-phase turbulent boundary layer in subcooled boiling flow is investigated. The bubbles in the near-wall region have a significant effect on the dynamics of the underlying liquid flow, as well as on the heat transfer. The present work develops a single-fluid model capable of accounting for the interactions between the bubbles and the liquid phase, such that the two-phase convective contribution to the total wall heat transfer can be described appropriately even in the framework of single-fluid modeling. To this end, subcooled boiling channel flow was experimentally investigated using a laser-Doppler anemometer to gain insight into the bubble-laden near-wall velocity field. It was generally observed that the streamwise velocity component was considerably reduced compared to the single-phase case, while the near-wall turbulence was increased due to the presence of the bubbles. Since the experimentally observed characteristics of the liquid velocity field turned out to be very similar to turbulent flows along rough surfaces, it is proposed to model the near-wall effect of the bubbles on the liquid flow analogously to the effect of a surface roughness. Incorporating the proposed approach as a dynamic boundary condition into a well-established mechanistic flow boiling model makes it possible to reflect adequately the contribution of the microconvection to the total wall heat transfer. A comparison against the experimental data shows good agreement for the predicted wall shear stress as well as for the wall heat flux for a wide range of wall temperatures and Reynolds numbers.     

Interfacial heat transfer of condensing bubble in subcooled boiling flow at low pressure

The interfacial heat transfer coefficient is an important parameter for the analysis of multi-phase flow. In subcooled boiling flow, bubbles condense through the interface of phases and the interfacial heat transfer determines the condensation rate which affects the two-phase parameters such as void fraction and local liquid temperature. Thus, the present experiments are conducted to correlate the interfacial heat transfer coefficient at low pressure in the subcooled boiling flow. The local liquid temperature is measured by microthermocouple and the bubble condensation rate is estimated by orthogonal, two-image processing. The condensate Nusselt number, which is a function of bubble Reynolds number, local liquid Prandtl number, and local Jacob number, is obtained from the experimental results. The bubble history is derived from the newly proposed correlation and the condensate Nusselt number is compared with the previous models.     

Heat transfer in a turbulent particle-laden channel flow

The objective of this paper is twofold: (i) to present and analyze particle temperature statistics in turbulent non-isothermal fully-developed turbulent gas–solid channel flow for a large range of particle inertia in order to better understand particle heat transfer mechanisms; (ii) to examine the performance of a recent Probability Density Function (PDF) model provided by Zaichik et al. (2011) [1]. In order to achieve such objectives, a Direct Numerical Simulation (DNS) coupled with a Lagrangian Particle Tracking (LPT) was used to collect fluid and particle temperature statistics after particles reach a statistically stationary regime. A non-monotonic behavior of particle temperature statistics is observed as inertia increases. The competition between different mechanisms (filtering inertia effect, preferential concentration, production of fluctuating quantities induced by the presence of the mean velocity and/or mean temperature gradients) are responsible for such a behavior. This competition is investigated from the exact transport equations of particle temperature statistical moments, fluid statistics conditionally-averaged at particle location, and instantaneous particle distribution in the flow field. Using these data, the accuracy of a PDF model is also assessed in the second part. From this assessment, it is seen that, despite the assumptions made, the model leads to a satisfactory prediction of most of the particle temperature statistics for not too high particle inertia.     

Numerical and experimental investigation of heat transfer on heating surface during subcooled boiling flow of liquid nitrogen

Closure correlations describing bubble nucleation and departure on the heating surface is indispensable when modeling subcooled boiling flow using a two-fluid model. Due to the small contact angle and surface tension, nucleation and departure of nitrogen vapor bubble has different characteristics to those of high-boiling liquids. For the purpose of accurate two-fluid model formulation, these factors have to be taken into consideration. In this study, some closure correlations of the bubble departure diameter, active site density and bubble waiting time were tested in the frame of the two-fluid model and the CFX code. Benchmark experiments were then performed to evaluate the correlations. Comparison of the numerical results against the experimental data demonstrates that the surface tension is crucial to modeling the bubble departure diameter and the active site density. The bubble waiting time correlation formulated according to bubble growth is expected to be used as a criterion of judging the transition from subcooled to saturated boiling.     

Heat transfer characteristics of two-phase He I (4.2 K) thermosiphon flow

In the framework of the cryogenic cooling system design of a large superconducting magnet under construction at CERN-Geneva, heat transfer in two-phase He I natural circulation loop has been investigated experimentally. The experiments were conducted on a 2 m thermosiphon loop with copper tube of 10 mm inner diameter uniformly heated over a length of 0.95 m. All data were obtained near atmospheric pressure. Evolution of the exit vapour quality and wall superheat as a function of heat flux are presented and analyzed. A comparison between the two-phase heat transfer coefficient h_TP determined in our study and the most relevant correlations available in literature is made. Further, we predict h_TP with a correlation based on the combining effects of forced convection and nucleate boiling by a power-type asymptotic model. Finally, we present the boiling crisis study and we propose a critical heat flux correlation as a function of channel height to diameter ratio (z/D) to model our experimental results.     

Heat transfer in channel flow around a rectangular cylinder

Heat transfer and flow visualization experiments have been made in a channel with a rectangular cylindrical section having various width-to-height ratios. Vortices were observed to shed periodically from the cylinder and then reattach to the channel wall. This reattachment of the vortices induces a periodic fluctuation in heat flux at the wall and enhances the heat transfer in the downstream region of the cylinder. The streamwise position of the maximum Nusselt number moves downstream with decreasing width-to-height ratio, b/h, of the cylinder. When b/h = 2.0, however, the heat flux periodicity disappears because the wake narrows intermittently owing to reattachment of the separated flows to the upper and lower surfaces of the cylinder. © 1998 Scripta Technica. Heat Trans Jpn Res, 27(1): 84–97, 1998     

Heat transfer analysis of peristaltic flow in a curved channel

We investigate the effects of heat transfer on peristaltic flow of a viscous fluid in a curved channel. Governing equations for flow and heat transfer are derived using long wavelength and small Reynolds number assumptions. Exact solution is obtained for stream function. The temperature field is obtained numerically by a shooting method using Runge–Kutta algorithm. Effects of curvature parameter and Brinkman number are analyzed on various features of peristaltic motion and temperature field. It is found that peristaltic pumping rate increases in going from straight to curved channel. It is further noted that the symmetry of trapped bolus is destroyed in the curved channel and upper bolus pushes the lower bolus toward the lower wall. Moreover, the rate of heat transfer decreases in a curved channel in comparison with the case of straight channel.     

Wall heat flux partitioning during subcooled forced flow film boiling of water on a vertical surface

Subcooled flow film boiling experiments were conducted on a vertical flat plate, 30.5 cm in height, and 3.175 cm wide with forced convective upflow of subcooled water at atmospheric pressure. Data have been obtained for mass fluxes ranging from 0 to 700 kg/m²s, inlet subcoolings ranging from 0 to 25 °C and wall superheats ranging from 200 to 400 °C. Correlations for wall heat transfer coefficient and wall heat flux partitioning were developed as part of this work. These correlations derive their support from simultaneous measurements of the wall heat flux, fluid temperature profiles, liquid side heat flux and interfacial wave behavior during steady state flow film boiling. A new correlation for the film collapse temperature was also deduced by considering the limiting case of heat flux to the subcooled liquid being equal to the wall heat flux. The premise of this deduction is that film collapse under subcooled conditions occurs when there is no net vapor generation. These correlations have also been compared with the data and correlations available in the literature.     

Heat transfer and flow characteristics of flow boiling of CO2‐oil mixtures in horizontal smooth and micro‐fin tubes

Experiments were carried out on the flow pattern, heat transfer, and pressure drop of flow boiling of pure CO₂ and CO₂‐oil mixtures in horizontal smooth and micro‐fin tubes. The smooth tube is a stainless steel tube with an inner diameter of 3.76 mm. The micro‐fin tube is a copper tube with a mean inner diameter of 3.75 mm. The experiments were carried out at mass velocities from 100 to 500 kg/(m²·s), saturation temperature of 10 °C, and the circulation ratio of lubricating oil (PAG) was from 0 to 1.0 mass%. Flow pattern observations mainly showed slug and wavy flow for the smooth tube, but annular flow for the micro‐fin tube. Compared with the flow patterns in the case of pure CO₂, an increase in frequency of slug occurrence in the slug flow region, and a decrease in the quantity of liquid at the top of the tube in the annular flow region were observed in the case of CO₂‐oil mixtures. With pure CO₂, the flow boiling heat transfer was dominated by nucleate boiling in the low vapor quality region, and the heat transfer coefficients for the micro‐fin tube were higher than those of the smooth tube. With CO₂‐oil mixtures, the flow boiling heat transfer was dominated by convective evaporation, especially in the high vapor quality region. In addition, the heat transfer coefficient decreased significantly when the oil circulation ratio was larger than 0.1 mass%. For the pressure drop characteristics, in the case of pure CO₂, the homogeneous flow model agreed with the experimental results within ±30% for the smooth tube. The pressure drops of the micro‐fin tube were 0–70% higher than those predicted with the homogeneous flow model, and the pressure drops increased for the high oil circulation ratio and high vapor quality conditions. The increases in the pressure drops were considered to be due to the increase in the thickness of the oil film and the decrease in the effective flow cross‐sectional area. © 2010 Wiley Periodicals, Inc. Heat Trans Asian Res; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/htj.20287     

Heat transfer characteristics in a two‐dimensional channel with an oscillating wall

Numerical calculations have been carried out for the laminar heat transfer in a two‐dimensional channel bounded by a fixed wall and an oscillating wall. In this calculation, the moving boundary problem was transformed into a fixed boundary problem using the coordinate transformation method, and the fully implicit finite difference method was used to solve the mass, momentum, and energy conservation equations. The calculated results are summarized as follows: (i) The wall oscillation has an effect of enhancing the heat transfer and an effect of increasing the additional pressure loss. (ii) An optimum Strouhal number for the enhancement of heat transfer exists, and this optimum value is strongly affected by the amplitude of wall oscillation. © 2001 Scripta Technica, Heat Trans Asian Res, 30(4): 280–292, 2001     

常压下狭缝流动沸腾传热的研究

以蒸馏水为工质，在常压下，对间隙为1mm的环形狭缝通道中的流动传热进行了实验研究。分别将狭缝通道中的单相强制对流和过冷沸腾的实验数据与传统的Dittus-Boelter型关系式的计算结果进行了比较。通过分析狭缝通道中流动沸腾的传热特性认为，过冷沸腾传热比单相强制对流传热加强；质量流速对狭缝通道中的流动沸腾传热有较大影响。     

Experimental investigation on two-phase flow boiling heat transfer of five refrigerants in horizontal small tubes of 0.5, 1.5 and 3.0 mm inner diameters

An experimental investigation on two-phase flow boiling heat transfer with refrigerants of R-22, R-134a, R-410A, C₃H₈ and CO₂ in horizontal circular small tubes is presented. The experimental data were obtained over a heat flux range of 5–40 kW m^?2, mass flux range of 50–600 kg m^?2 s^?1, saturation temperature range of 0–15 °C, and quality up to 1.0. The test section was made of stainless steel tubes with inner diameters of 0.5, 1.5 and 3.0 mm, and lengths of 330, 1000, 1500, 2000 and 3000 mm. The experimental data were mapped on Wang et al. (1997) [5] and Wojtan et al. (2005) [6] flow pattern maps. The effects of mass flux, heat flux, saturation temperature and inner tube diameter on the heat transfer coefficient are reported. The experimental heat transfer coefficients were compared with some existing correlations. A new boiling heat transfer coefficient correlation that is based on a superposition model for refrigerants in small tubes is presented with 15.28% mean deviation and ?0.48% average deviation.     

Flow pattern and heat transfer characteristics of R-134a refrigerant during flow boiling in a horizontal circular mini-channel

Flow boiling heat transfer of R-134a refrigerant in a circular mini-channel, 600 mm long with a diameter of 1.75 mm, is investigated experimentally in this study. The test section is a stainless steel tube placed horizontally. Flow pattern and heat transfer coefficient data are obtained for a mass flux range of 200–1000 kg/m² s, a heat flux range of 1–83 kW/m² and saturation pressures of 8, 10, and 13 bar. Five different flow patterns including slug flow, throat-annular flow, churn flow, annular flow and annular-rivulet flow are observed and the heat transfer coefficient data for different flow patterns are presented. The heat transfer coefficient increases with increasing heat flux but is mostly independent of mass flux and vapour quality. In addition, it is indicated from the experiments that the higher the saturation pressure, the lower is the heat transfer coefficient. Comparisons of the present data with the existing correlations are also presented.